Battery core wire harness assembly of battery pack

The cables are limited and guided by structures such as U-shaped support frames and rubber pads, which solves the problems of cable sheath damage during the guiding process and unstable fixation under high temperatures, and achieves stable connection and protection of the cables.

CN223487739UActive Publication Date: 2025-10-28USY TECH CO LTD
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Patent Information

Application Number
CN202422956539.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-10-28
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The existing battery pack wiring harness assembly is prone to damage to the cable sheath during the guiding process, and the adhesive tape loses its viscosity at high temperatures, making it unable to effectively fix and protect the cable.

Method used

It adopts U-shaped support frame and rubber pad with locking plate, locking groove, traction plate, fixed column and guide block. The cables are protected by limit and guide blocks, and are firmly fixed by elastic material and clamping groove to adapt to wire harnesses of different diameters.

Benefits of technology

It effectively prevents damage to the cable sheath, ensures a stable connection of the cable in high temperature environments, adapts to wire harnesses of different diameters, and improves the durability and safety of the wire harness assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery wire harnesses, in particular to a battery pack cell wire harness assembly which comprises a supporting frame, the supporting frame is of a U-shaped structure, a wire harness body is arranged in the middle of the supporting frame, a wire harness belt is wound on the wire harness body, a protective pad is fixedly connected to the inner wall of the lower end of the supporting frame, and the protective pad is a rubber pad. An arc-shaped groove is formed in the upper end of the protection pad, the wire harness body is located in the arc-shaped groove, a locking plate is arranged at the upper end of the wire harness body, a locking groove is formed in the middle of the lower end of the locking plate, a deformation piece is fixedly connected to the middle of the locking groove, a traction plate is slidably connected to the middle of the locking plate, and a plurality of fixing holes are formed in the upper sides of the two ends of the supporting frame. According to the utility model, when the cable is folded to form the wire harness main body, the cable can be prevented from encountering edges and corners and being greatly deformed, and the sheath of the cable can be prevented from being damaged.
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Description

Technical Field

[0001] This utility model relates to the field of battery wiring harness technology, specifically a battery pack cell wiring harness assembly. Background Technology

[0002] The automotive industry has become a pillar industry in my country, with new energy vehicles being a crucial component. New energy vehicles utilize battery packs installed within the vehicle, operating on electricity to power the battery, making them more energy-efficient and environmentally friendly, aligning with national environmental policies. However, current battery packs primarily consist of individual batteries connected to connector assemblies via cables. To maintain a neat internal structure and facilitate future maintenance, the cables are typically bundled into harnesses and guided. Existing harness assemblies have many sharp edges, especially when guiding the cables, as the cable sheaths are often located at these edges, easily leading to damage. Current harnesses are mainly secured with tape, but the significant heat generated during battery operation reduces the tape's adhesiveness. Utility Model Content

[0003] The purpose of this invention is to provide a battery pack cell harness assembly to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a battery pack cell harness assembly, including a support frame, the support frame having a U-shaped structure, a harness body being provided in the middle of the support frame, a harness tape being wound around the harness body, a protective pad being fixedly connected to the lower inner wall of the support frame, the protective pad being a rubber pad, an arc-shaped groove being provided at the upper end of the protective pad, the harness body being located within the arc-shaped groove, a locking plate being provided at the upper end of the harness body, a locking groove being provided in the middle of the lower end of the locking plate, a deformable piece being fixedly connected in the middle of the locking groove, a traction plate being slidably connected in the middle of the locking plate, multiple fixing holes being provided on the upper sides of both ends of the support frame, fixing posts being inserted into the fixing holes, connecting plates being fixedly connected to the side ends of the fixing posts, and guide blocks being provided on the inner walls of both sides of the support frame.

[0005] Preferably, the locking groove has a V-shaped structure, the main body of the wire harness is located in the locking groove, and protruding strips are fixedly connected to the inner walls on both sides of the locking groove.

[0006] Preferably, the locking plate is an elastic plate, the deformable piece is an elastic iron sheet, the traction plate has a T-shaped structure, both ends of the traction plate pass through the locking plate, and the lower end of the traction plate is fixedly connected to the deformable piece.

[0007] Preferably, the inner walls on both sides of the support frame are provided with multiple snap-fit ​​grooves, and both ends of the locking plate are fixedly connected with locking heads. The side ends of the locking heads are arc-shaped and the locking heads are snapped into the snap-fit ​​grooves.

[0008] Preferably, a fixing ball is fixedly connected to the lower end of the fixing column. The fixing ball is an elastic rubber ball, the lower end of the fixing hole has a spherical structure, and the upper end of the fixing hole has a columnar structure.

[0009] Preferably, the side end of the guide block has an arc-shaped structure, the upper end of the guide block is fixedly connected to two connecting plates, and the side ends of the two connecting plates are fixedly connected to limit heads, the side ends of the limit heads having an arc-shaped structure.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: the connecting plate and the limiting head limit the individual cables of the battery block, and then the guide block guides the individual cables, so that the individual cables are gathered into the wire harness body. This can limit and guide the individual cables, and at the same time protect the individual wire harness and prevent damage to the outer sheath of the individual wire harness. Through the combined use of the locking plate and the protective pad, the wire harness body can be limited and fixed. The locking plate can be snapped into different positions through the snap-fit ​​groove, which can adapt to wire harness bodies of different diameters, making it more adaptable. Attached Figure Description

[0011] Figure 1 This is a schematic diagram showing the connection between the support frame and the main body of the wiring harness.

[0012] Figure 2 This is a schematic diagram of the three-dimensional connection of the guide block.

[0013] In the diagram: 1 Support frame, 2 Protective pad, 3 Locking plate, 4 Locking head, 5 Locking groove, 6 Wire harness body, 7 Wire harness strap, 8 Protruding strip, 9 Deformable piece, 10 Traction plate, 11 Snap-fit ​​groove, 12 Fixing hole, 13 Fixing post, 14 Fixing ball, 15 Connecting plate, 16 Limiting head, 17 Guide block. Detailed Implementation

[0014] To enhance understanding of this utility model, the technical solutions in the embodiments of this utility model will be clearly and completely described and introduced below with reference to the accompanying drawings. Obviously, the described embodiments are merely some embodiments of this utility model, not all embodiments, and are not intended to limit the embodiments in any way. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0015] Please see Figure 1-2This utility model provides a technical solution: a battery pack cell harness assembly, including a support frame 1, which is a U-shaped structure. A harness body 6 is provided in the middle of the support frame 1, and a harness tape 7 is wound on the harness body 6. A protective pad 2 is fixedly connected to the lower inner wall of the support frame 1. The protective pad 2 is a rubber pad. An arc-shaped groove is provided at the upper end of the protective pad 2. The harness body 6 is located in the arc-shaped groove. A locking plate 3 is provided at the upper end of the harness body 6. A locking groove 5 is provided in the middle of the lower end of the locking plate 3. A deformable piece 9 is fixedly connected in the middle of the locking groove 5. A traction plate 10 is slidably connected in the middle of the locking plate 3. Multiple fixing holes 12 are provided on the upper sides of both ends of the support frame 1. Fixing posts 13 are inserted into the fixing holes 12. A connecting plate 15 is fixedly connected to the side end of the fixing post 13. Guide blocks 17 are provided on the inner walls of both sides of the support frame 1.

[0016] The locking groove 5 has a V-shaped structure, and the main body 6 of the wiring harness is located inside the locking groove 5. The inner walls on both sides of the locking groove 5 are fixedly connected with protruding strips 8. The locking groove 5 can limit the main body 6 of the wiring harness. The locking plate 3 and the protective pad 2 cooperate with each other to limit and fix the main body 6 of the wiring harness, preventing it from moving when the car is in motion.

[0017] The locking plate 3 is an elastic plate, the deformable piece 9 is an elastic iron piece, and the traction plate 10 has a T-shaped structure. Both ends of the traction plate 10 pass through the locking plate 3, and the lower end of the traction plate 10 is fixedly connected to the deformable piece 9. Multiple snap-fit ​​grooves 11 are provided on the inner walls of both sides of the support frame 1. Both ends of the locking plate 3 are fixedly connected to locking heads 4. The side ends of the locking heads 4 have an arc-shaped structure. The locking heads 4 snap into the snap-fit ​​grooves 11. When installing the locking plate 3, the traction plate 10 is pulled, and the traction plate 10 causes the locking plate 3 and the deformable piece 9 to deform, thereby facilitating the snap-fit ​​of the locking heads 4 into the snap-fit ​​grooves 11 to limit and fix the locking plate 3.

[0018] A fixing ball 14 is fixedly connected to the lower end of the fixing post 13. The fixing ball 14 is an elastic rubber ball. The lower end of the fixing hole 12 is a spherical structure, and the upper end of the fixing hole 12 is a columnar structure. The side end of the guide block 17 is an arc-shaped structure. The upper end of the guide block 17 is fixedly connected to two connecting plates 15. The side ends of the two connecting plates 15 are fixedly connected to limit heads 16. The side ends of the limit heads 16 are arc-shaped structures. When it is necessary to gather the cable of the battery pack into the wire harness, a guide block is set at the support frame of the battery pack. The two fixing posts are inserted into the fixing holes. The limit heads can clamp the cable, and the guide blocks guide the cable to avoid the cable encountering sharp corners and large deformations during the process of gathering with the wire harness body 6, thus avoiding damage to the cable sheath.

[0019] Although embodiments of the present invention have been shown and described, it should be emphasized that the above description is merely an introduction and description of the usage of the embodiments of the present invention, and is not intended to limit the present invention in any way. Those skilled in the art will understand that various changes, modifications, substitutions, and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A battery pack cell harness assembly, comprising a support frame (1), characterized in that: The support frame (1) has a U-shaped structure. The support frame (1) has a wire harness body (6) in the middle. The wire harness body (6) is wrapped with a wire harness tape (7). The lower inner wall of the support frame (1) is fixedly connected with a protective pad (2). The protective pad (2) is a rubber pad. The upper end of the protective pad (2) is provided with an arc-shaped groove. The wire harness body (6) is located in the arc-shaped groove. The upper end of the wire harness body (6) is provided with a locking plate (3). The lower middle of the locking plate (3) is provided with a locking groove (5). The locking groove (5) is fixedly connected with a deformable piece (9). The middle of the locking plate (3) is slidably connected with a traction plate (10). The upper sides of both ends of the support frame (1) are provided with multiple fixing holes (12). Fixing posts (13) are inserted into the fixing holes (12). The side ends of the fixing posts (13) are fixedly connected with connecting plates (15). The inner walls of both sides of the support frame (1) are provided with guide blocks (17).

2. The battery pack cell harness assembly according to claim 1, characterized in that: The locking groove (5) has a V-shaped structure, the main body of the wire harness (6) is located in the locking groove (5), and protruding strips (8) are fixedly connected to the inner walls on both sides of the locking groove (5).

3. A battery pack cell harness assembly according to claim 1, characterized in that: The locking plate (3) is an elastic plate, the deformable piece (9) is an elastic iron piece, the traction plate (10) is a T-shaped structure, the two ends of the traction plate (10) pass through the locking plate (3), and the lower end of the traction plate (10) is fixedly connected to the deformable piece (9).

4. A battery pack cell harness assembly according to claim 1, characterized in that: The support frame (1) has multiple snap-fit ​​grooves (11) on both sides of its inner wall. Both ends of the locking plate (3) are fixedly connected to locking heads (4). The side ends of the locking heads (4) are arc-shaped and are snapped into the snap-fit ​​grooves (11).

5. A battery pack cell harness assembly according to claim 1, characterized in that: The lower end of the fixed column (13) is fixedly connected to a fixed ball (14), which is an elastic rubber ball. The lower end of the fixed hole (12) is a spherical structure, and the upper end of the fixed hole (12) is a columnar structure.

6. A battery pack cell harness assembly according to claim 1, characterized in that: The side end of the guide block (17) is an arc-shaped structure. The upper end of the guide block (17) is fixedly connected to two connecting plates (15). The side ends of the two connecting plates (15) are fixedly connected to limit heads (16). The side ends of the limit heads (16) are arc-shaped structures.