Wiring structure of motor stator

Abstract

The utility model relates to the technical field of motors, in particular to a wiring structure of a motor stator, which comprises a stator body, a plurality of winding parts used for winding enameled wires are arranged on the stator body, and terminal grooves are arranged on the winding parts; the outgoing line terminal is fixed in the terminal groove; the wiring board is provided with a plurality of terminal holes matched with the outgoing line terminals, the terminal holes are connected with the outgoing line terminals, the wiring board comprises a wiring part used for being connected with an external power line, the wiring part is provided with a plurality of contacts, and the plurality of contacts are electrically connected with the outgoing line terminals respectively. According to the utility model, problems that a conventional stator wiring process is tedious and unstable wiring is easily caused are solved.

Description

Technical Field

[0001] This utility model relates to the field of motor technology, and in particular to a wiring structure for a motor stator. Background Technology

[0002] In the motor manufacturing industry, the wiring process of the motor stator plays a crucial role in the performance and reliability of the motor. Traditional wiring procedures are quite cumbersome: first, the enameled copper wire needs to be scraped to remove the enamel, then it is wound around the end of the power cord, followed by soldering with solder wire. After soldering, insulating tape is wrapped around the outer layer, and an insulating tube is fitted to enhance insulation. Finally, to ensure a secure connection, it is bound and secured with nylon wire. This process is not only complex and time-consuming, but also requires a high level of skill from the operator, and is prone to unstable wiring, affecting the long-term operation and safety of the motor. Utility Model Content

[0003] To address the problem that traditional stator wiring procedures are cumbersome and prone to instability, this invention provides a wiring structure for a motor stator.

[0004] To solve the above problems, the present invention adopts the following technical solution:

[0005] An embodiment of this utility model provides a wiring structure for a motor stator, comprising:

[0006] The stator body has a plurality of winding portions for winding enameled wire, and the winding portions have terminal slots.

[0007] Lead-out terminals, wherein the lead-out terminals are fixed on the terminal slots;

[0008] The terminal block has a plurality of terminal holes that mate with the lead-out terminals. The terminal holes are connected to the lead-out terminals. The terminal block includes a wiring section for connecting to an external power supply line. The wiring section has a plurality of contacts, and the plurality of contacts are electrically connected to the lead-out terminals respectively.

[0009] According to some embodiments of the present invention, the lead-out terminal includes an insertion part, and the insertion part is provided with a vertical conductive piece connected to the terminal block. When the insertion part is inserted into the terminal slot, the vertical conductive piece can extend out of the terminal slot and be perpendicular to the radial direction of the stator body.

[0010] According to some embodiments of the present invention, the lead wire terminal further includes a first bending portion and a second bending portion. The first bending portion is connected to the upper end of the insertion portion and is perpendicular to the vertical conductive sheet. The second bending portion is connected to the first bending portion and forms a preset angle with the first bending portion.

[0011] According to some embodiments of the present invention, the second bent portion is provided with a groove for fixing the enameled wire.

[0012] According to some embodiments of the present invention, the insertion part is provided with a protrusion for engaging with the terminal slot.

[0013] According to some embodiments of this utility model, the protrusion is formed by stamping.

[0014] According to some embodiments of the present invention, the winding portion has extension portions on both sides of the stator body in the radial direction, and the terminal slot is disposed on the extension portion near the outer side of the stator body.

[0015] According to some embodiments of the present invention, the terminal block is detachably connected to the extension portion.

[0016] According to some embodiments of the present invention, the extension portion is provided with a fixing post, and the wiring board is provided with a fixing hole that cooperates with the fixing post.

[0017] According to some embodiments of the present invention, an inclined portion is provided on the extension portion near the outer side of the stator body, the inclined portion being used to guide the enameled wire to connect with the lead wire terminal.

[0018] This invention has at least the following advantages: The enameled wire is wound around the winding portion of the stator body to form the stator winding of the motor. The winding is connected to the terminal block via lead-out terminals. When connecting the power supply wire, the terminal block can be directly soldered to the power supply wire. This invention simplifies the traditional wiring steps, significantly improves wiring speed, and ensures the stability and reliability of the soldering. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of one embodiment of the present utility model;

[0020] Figure 2 This is an exploded view of one embodiment of the present invention;

[0021] Figure 3 This is a schematic diagram of the structure of the lead wire terminal according to an embodiment of the present invention;

[0022] Figure 4 This is a schematic diagram of the lead wire terminal from another angle according to an embodiment of the present invention;

[0023] Figure 5 for Figure 1 Enlarged view of the A mark. Detailed Implementation

[0024] This invention provides the following description with reference to the accompanying drawings to aid in a comprehensive understanding of the various embodiments of the invention as defined by the claims and their equivalents. The description includes various specific details to aid understanding, but these details should be considered exemplary only. Therefore, those skilled in the art will recognize that various changes and modifications can be made to the various embodiments described herein without departing from the scope and spirit of the invention.

[0025] In the description of this utility model, the orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] It should be understood that when one element (e.g., the first element) is “connected” to another element (e.g., the second element), the element may be directly connected to the other element, or there may be an intervening element (e.g., the third element) between the element and the other element.

[0027] An embodiment of this utility model provides a wiring structure for a motor stator, such as... Figure 1-5 As shown, it includes:

[0028] The stator body 100 has a plurality of winding portions 110 for winding enameled wire, and the winding portions 110 have terminal slots 120.

[0029] Lead-out terminal 200, the lead-out terminal 200 is fixed on the terminal slot 120;

[0030] The terminal block 300 has a plurality of terminal holes 310 that mate with the lead wire terminals 200. The terminal holes 310 are connected to the lead wire terminals 200. The terminal block 300 includes a wiring section 320 for connecting to an external power supply line. The wiring section 320 has a plurality of contacts 330 and the plurality of contacts 330 are electrically connected to the lead wire terminals 200 respectively.

[0031] The stator body 100 is typically made of laminated silicon steel sheets and is used to generate a magnetic field. The stator body 100 has several winding sections 110, which are areas for winding enameled wire. The enameled wire is an insulated conductor used to carry current in the motor. The winding sections 110 have terminal slots 120 for fixing lead-out terminals 200. The lead-out terminals 200 connect to the enameled wire and the terminal block 300. The terminal block 300 has several terminal holes 310 that mate with the lead-out terminals 200 to ensure that current can be smoothly transmitted from the enameled wire to the terminal block 300. The terminal block 300 includes a terminal section 320 for connecting to an external power supply. The terminal section 320 has multiple contacts 330, which are electrically connected to lead-out terminals 200 to transfer current from the dispersed lead-out terminals 200 to a centralized location for mounting terminal blocks or other components in the terminal section 320.

[0032] The working principle of this utility model is as follows:

[0033] The enameled wire is wound on the winding part 110 of the stator body 100 to form the winding of the motor stator. The winding is connected to the terminal block 300 through the lead wire terminal 200. When connecting the power cord, the terminal block 300 can be directly soldered to the power cord.

[0034] This invention simplifies traditional wiring steps, significantly improves wiring speed, and ensures the stability and reliability of welding. This wiring method not only improves production efficiency but also enhances the electrical connection quality of the motor, providing a solid guarantee for the long-term stable operation of the motor.

[0035] In some embodiments, the lead-out terminal 200 includes an insertion portion 210, on which a vertical conductive piece 220 connected to the terminal block 300 is provided. When the insertion portion 210 is inserted into the terminal slot 120, the vertical conductive piece 220 can extend out of the terminal slot 120 and be perpendicular to the radial direction of the stator body 100.

[0036] The lead-out terminal 200 includes an insertion portion 210 for insertion into a terminal slot 120. Vertical conductive pieces 220 are provided on the insertion portion 210; these conductive pieces are conductive components for connection to the terminal block 300. When the insertion portion 210 of the lead-out terminal 200 is inserted into the terminal slot 120, the position and design of the vertical conductive pieces 220 allow them to protrude from the terminal slot 120. The vertical conductive pieces 220 are radially perpendicular to the stator body 100; that is, after the lead-out terminal 200 is installed, the vertical conductive pieces 220 are perpendicular to the stator. At this time, the vertical conductive pieces 220 can be vertically inserted into the terminal block 300, simplifying the installation process.

[0037] Furthermore, the lead-out terminal 200 also includes a first bending portion 230 and a second bending portion 240. The first bending portion 230 is connected to the upper end of the insertion portion 210 and is perpendicular to the vertical conductive sheet 220. The second bending portion 240 is connected to the first bending portion 230 and forms a preset angle with the first bending portion 230.

[0038] A first bend 230 is provided at the upper end of the insertion portion 210 of the lead-out terminal 200, and a second bend 240 is further provided on the first bend 230. The second bend 240 is used for connection with the enameled wire. The preset included angle is determined by those skilled in the art according to the actual situation, for example, it can be 10-30°. The design of the second bend 240 can ensure that the connection between the lead-out terminal 200 and the enameled wire is both firm and reliable, while facilitating installation and maintenance. The design of the second bend 240 helps to ensure the stability of the connection between the lead-out terminal 200 and the enameled wire, reducing poor contact caused by vibration or mechanical stress.

[0039] Furthermore, the second bend 240 is provided with a groove 250 for fixing the enameled wire.

[0040] A groove 250 is provided on the second bend 240, which is specifically designed to secure the enameled wire. The shape and size of the groove 250 match the diameter of the enameled wire to ensure that the enameled wire can be securely fixed in place.

[0041] Furthermore, the insertion part 210 is provided with a protrusion 260 for engaging with the terminal slot 120.

[0042] A protrusion 260 is provided on the insertion part 210. This protrusion 260 is specifically designed to engage with the terminal slot 120. The engagement of the protrusion 260 with the terminal slot 120 provides additional stability, ensuring that the lead terminal 200 is fixed in position in the terminal slot 120, and preventing the lead terminal 200 from loosening or shifting due to vibration or mechanical stress.

[0043] Furthermore, the 260 protrusion is formed by stamping.

[0044] A protrusion 260 is designed on the insertion portion 210 of the lead terminal 200 and manufactured using a stamping process. This ensures that the protrusion 260 has a precise and consistent shape and good mechanical strength. This process allows for the rapid production of a large number of standardized protrusions 260, meeting the needs of mass production.

[0045] In some embodiments, the winding portion 110 has extension portions 130 on both sides of the stator body 100 in the radial direction, and the terminal slot 120 is disposed on the extension portion 130 near the outer side of the stator body 100.

[0046] Extensions 130 are provided on both sides of the stator body 100 in the radial direction. These extensions 130 extend out of the winding portion 110, increasing the size of the stator body 100 and providing space for the terminal slot 120.

[0047] Furthermore, the terminal block 300 is detachably connected to the extension section 130.

[0048] The detachable connection means that the connection between the terminal block 300 and the extension 130 can be easily disassembled and reinstalled via a mechanism such as clips, screws, welding, or other fasteners. This detachable connection simplifies the installation and maintenance of the terminal block 300. When the terminal block 300 needs to be replaced or repaired, workers can quickly disassemble it without requiring complex operations on the entire motor stator.

[0049] Furthermore, the extension 130 is provided with a fixing post 140, and the wiring plate 300 is provided with a fixing hole 150 that cooperates with the fixing post 140.

[0050] The extension portion 130 is provided with fixing posts 140, which are mechanical structures for connecting to the terminal block 300. The fixing posts 140 may be columnar structures, protruding from the surface of the extension portion 130 for insertion into the fixing holes 150 of the terminal block 300. The terminal block 300 is provided with fixing holes 150 that mate with the fixing posts 140. The size and shape of these holes match the fixing posts 140, ensuring that the fixing posts 140 can be inserted into and secure the terminal block 300. The precise fit between the fixing posts 140 and the fixing holes 150 ensures a strong and stable connection between the terminal block 300 and the extension portion 130, reducing loosening caused by vibration or mechanical stress.

[0051] In some embodiments, an inclined portion 160 is provided on the extension portion 130 near the outside of the stator body 100, and the inclined portion 160 is used to guide the enameled wire to connect with the lead wire terminal 200.

[0052] An inclined portion 160 is provided on the extension 130 near the outer side of the stator body 100. This inclined portion 160 is part of the extension 130 and is designed in an inclined shape to guide the enameled wire to connect with the lead-out terminal 200. The design of the inclined portion 160 helps guide the enameled wire to smoothly transition from one position to another, especially during the process of the enameled wire being led out from the winding portion 110 and connected to the lead-out terminal 200. This design can reduce the bending stress of the enameled wire and avoid damage to the enameled wire due to excessive bending. The inclined portion 160 can reduce the stress on the enameled wire during the connection process and extend the service life of the enameled wire. The design of the inclined portion 160 can also improve the appearance neatness of the motor because the routing of the enameled wire is more orderly, reducing the messy wire bundle.

[0053] The terms and words used in the foregoing description and claims are not limited to their literal meaning, but are merely used by the applicant to enable a clear and consistent understanding of the present invention. Therefore, those skilled in the art should understand that the foregoing description of various embodiments of the present invention is for illustrative purposes only, and not intended to limit the present invention as defined by the appended claims and their equivalents.

Claims

1. A wiring structure for a motor stator, characterized in that, include: The stator body (100) is provided with a plurality of winding portions (110) for winding enameled wire, and the winding portions (110) are provided with terminal slots (120); Lead-out terminal (200), the lead-out terminal (200) is fixed to the terminal slot (120); A terminal block (300) is provided with a plurality of terminal holes (310) that cooperate with the lead-out terminals (200). The terminal holes (310) are connected to the lead-out terminals (200). The terminal block (300) includes a wiring portion (320) for connecting to an external power supply line. The wiring portion (320) is provided with a plurality of contacts (330), and the plurality of contacts (330) are electrically connected to the lead-out terminals (200) respectively.

2. The wiring structure of a motor stator according to claim 1, characterized in that, The lead-out terminal (200) includes an insertion part (210). The upper end of the insertion part (210) is provided with a vertical conductive piece (220) connected to the terminal block (300). When the insertion part (210) is inserted into the terminal slot (120), the vertical conductive piece (220) can extend out of the terminal slot (120) and is perpendicular to the radial direction of the stator body (100).

3. The wiring structure of a motor stator according to claim 2, characterized in that, The lead-out terminal (200) further includes a first bending portion (230) and a second bending portion (240). The first bending portion (230) is connected to the upper end of the insertion portion (210) and is perpendicular to the vertical conductive sheet (220). The second bending portion (240) is connected to the first bending portion (230) and forms a preset angle with the first bending portion (230).

4. The wiring structure of a motor stator according to claim 3, characterized in that, The second bend (240) is provided with a groove (250) for fixing the enameled wire.

5. The wiring structure of a motor stator according to claim 4, characterized in that, The insertion part (210) is provided with a protrusion (260) for engaging with the terminal slot (120).

6. The wiring structure of a motor stator according to claim 5, characterized in that, The protrusion (260) is formed by stamping.

7. The wiring structure of a motor stator according to any one of claims 1 to 6, characterized in that, The winding portion (110) has extension portions (130) on both sides of the stator body (100) in the radial direction, and the terminal slot (120) is provided on the extension portion (130) near the outside of the stator body (100).

8. The wiring structure of a motor stator according to claim 7, characterized in that, The terminal block (300) is detachably connected to the extension (130).

9. The wiring structure of a motor stator according to claim 8, characterized in that, The extension (130) is provided with a fixing post (140), and the wiring plate (300) is provided with a fixing hole (150) that cooperates with the fixing post (140).

10. The wiring structure of a motor stator according to claim 7, characterized in that, An inclined portion (160) is provided on the extension portion (130) near the outside of the stator body (100), the inclined portion (160) being used to guide the enameled wire to connect with the lead wire terminal (200).

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