Rotatable base
By designing a rotatable base and using bearings to convert sliding friction into rolling friction, the problem of manual turning and moving of the 30kW water pump stator during maintenance was solved, achieving a safe and efficient maintenance process, saving time and manpower, and improving water pump maintenance efficiency.
Patent Information
- Application Number
- CN202422683489.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-05
Smart Images
Figure CN223488057U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coal mine maintenance technology, and in particular to a rotatable base. Background Technology
[0002] In order to eliminate problems that exist in long-term operation, ensure the normal operation of the equipment and extend its service life, it is necessary to regularly inspect the 30kW water pump. When inspecting the 30kW water pump, the burnt stator needs to be rewound. After the lower slot is wound, the side slot (upper slot) needs to be wound until all the winding is completed.
[0003] The existing operating procedure requires manual rotation and movement of the stator multiple times. This operation is labor-intensive and time-consuming, and may also cause injury to workers by pressing on their body parts. It is not very safe, and the winding efficiency is low. It takes a long time to repair a 30kW water pump.
[0004] Therefore, to address the issues of low safety and maintenance efficiency caused by repeated manual flipping and moving, a rotatable base can be designed. Utility Model Content
[0005] To overcome the problems of low safety and maintenance efficiency caused by repeated manual flipping and moving.
[0006] The technical solution of this utility model is as follows: a rotatable base, including front and rear channel steels and left and right channel steels; it also includes a lateral adjustment component and a locking component; a middle round steel and left and right symmetrically distributed channel steels are fixedly connected between the front and rear channel steels and another front and rear channel steel; a symmetrically distributed middle bearing is installed on the outer side of the middle round steel; a symmetrically distributed lateral adjustment component is installed on the upper end of the left and right channel steels; a front and rear locking seat that moves laterally is installed on the inner side of the lateral adjustment component; a middle locking seat is engaged between the two front and rear locking seats; a symmetrically distributed support column is fixedly connected to the upper end of the middle locking seat; left and right round steels are fixedly connected to the upper ends of the two support columns; left and right symmetrically distributed bearings are installed on the outer side of the left and right round steels; a locking component for fixing the middle locking seat is installed on the upper end of the front and rear locking seats; the lateral adjustment component includes side plates; a threaded column is fixedly connected between the two side plates; an adjustment block is movably connected to the outer side of the threaded column; the adjustment block is fixedly connected to the front and rear locking seats.
[0007] Preferably, the front and rear channel steels and the left and right channel steels are placed on a stable ground. When overhauling the stator of a 30kW water pump, the intermediate retainer is moved left and right according to the diameter of the stator, and then inserted into the appropriate position between the front and rear retainers. The position of the adjusting block between the side plates is adjusted. The adjusting block slides on the outside of the threaded column, driving the front and rear retainers to move left and right. The intermediate retainer, support column and left and right round steels move synchronously and stop at the appropriate position. The stator is then placed horizontally on the left and right bearings on the outside of the left and right round steels. At the same time, the lower end of the stator is in contact with the intermediate bearing on the outside of the intermediate round steel. After winding the lower channel line, the stator is rotated so that the upper and lower channels are repositioned in place, and the side channel lines can be wound directly.
[0008] Preferably, the front and rear channel steels and the left and right channel steels are of the same specification, all of which are No. 6 channel steels, with a length of 280mm and a width of 60mm.
[0009] Preferably, the front and rear ends of the middle card holder are provided with equally spaced serrated protrusions; the inner sides of the front and rear card holders are provided with grooves that match the serrated protrusions at the front and rear ends of the middle card holder.
[0010] Preferably, the diameter of the middle round steel and the left and right round steel are both 20mm; the middle bearing and the left and right bearings are of the same specification.
[0011] Preferably, the threaded connection on the outer side of the threaded column has adjusting nuts that are symmetrically distributed on the left and right sides of the front and rear retaining seats.
[0012] Preferably, the locking assembly includes a cover plate and a lower insert; the cover plate is rotatably connected to the front and rear card seats via a hinge; an upper insert is fixedly connected to the outside of the cover plate; insert rods are inserted into the upper and lower inserts; and the lower insert is fixedly connected to the left and right channel steels.
[0013] The beneficial effects of this utility model are as follows: The overall structure is simple. The stator is placed on the base bearing, and the bearing characteristics are used to change sliding friction into rolling friction, thereby reducing frictional resistance. This makes it easier to rotate and move the stator, and it is less likely to cause injury to workers. After winding the lower groove line, the stator is rotated to adjust the position of the upper and lower grooves in place. The stator can be directly wound around the side groove (upper groove line). This method reduces the steps of manually handling and rotating the stator, saving manpower and time. It is safe and efficient. It can save 2 hours when overhauling a 30kw water pump, greatly improving the efficiency of water pump maintenance, saving manpower, and improving the utilization of working hours. It is also applicable to stators of different specifications, making it more versatile. Attached Figure Description
[0014] Figure 1 The diagram shown is a first three-dimensional structural schematic of the rotatable base of this utility model;
[0015] Figure 2 The diagram shown is a three-dimensional structural schematic of the lateral adjustment component and the front and rear retaining seats in the rotatable base of this utility model.
[0016] Figure 3 The diagram shown is a three-dimensional structural schematic of the locking component in the rotatable base of this utility model.
[0017] Figure 4 The diagram shown is a three-dimensional structural diagram of the front and rear retaining seats and the middle retaining seat in the rotatable base of this utility model.
[0018] Explanation of reference numerals in the attached drawings: 1. Front and rear channel steel; 2. Left and right channel steel; 3. Middle round steel; 4. Middle bearing; 501. Side plate; 502. Threaded column; 503. Adjusting block; 504. Adjusting nut; 6. Front and rear retaining seats; 7. Middle retaining seat; 8. Support column; 9. Left and right round steel; 10. Left and right bearings; 111. Cover plate; 112. Lower insert; 113. Hinge; 114. Upper insert; 115. Insert rod. Detailed Implementation
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0020] Please see Figure 1-Figure 4 This utility model provides an embodiment: a rotatable base, including front and rear channel steels 1 and left and right channel steels 2; it also includes a lateral adjustment component and a locking component; a middle round steel 3 and left and right symmetrically distributed left and right channel steels 2 are fixedly connected between the front and rear channel steels 1 and another front and rear channel steel 1; a middle bearing 4 symmetrically distributed front and rear is installed on the outer side of the middle round steel 3; a lateral adjustment component symmetrically distributed front and rear is installed on the upper end of the left and right channel steels 2; a front and rear locking seat 6 that moves laterally is installed on the inner side of the lateral adjustment component; a middle locking seat 7 is engaged between the two front and rear locking seats 6; a support column 8 symmetrically distributed front and rear is fixedly connected to the upper end of the middle locking seat 7; left and right round steels 9 are fixedly connected to the upper ends of the two support columns 8; left and right symmetrically distributed left and right bearings 10 are installed on the outer side of the left and right round steels 9; a locking component for fixing the middle locking seat 7 is installed on the upper end of the front and rear locking seats 6; the lateral adjustment component includes a side plate 501; a threaded column 502 is fixedly connected between the two side plates 501; an adjustment block 503 is movably connected to the outer side of the threaded column 502; the adjustment block 503 is fixedly connected to the front and rear locking seats 6.
[0021] Please see Figure 1 and Figure 4In this embodiment, the front and rear channel steels 1 and the left and right channel steels 2 are of the same specification, all of which are No. 6 channel steel. The length of the front and rear channel steels 1 and the left and right channel steels 2 is 280mm and the width is 60mm. The front and rear ends of the intermediate retainer 7 are provided with equidistant serrated protrusions. The inner side of the front and rear retainers 6 is provided with grooves that match the serrated protrusions at the front and rear ends of the intermediate retainer 7. By engaging the serrated protrusions with the grooves at different positions, the position of the intermediate retainer 7 is adjusted so that it can better fit the stator. The diameter of the intermediate round steel 3 and the left and right round steels 9 is 20mm. The intermediate bearing 4 and the left and right bearings 10 are of the same specification. The intermediate bearing 4 and the left and right bearings 10 are used to change the sliding friction into rolling friction, reduce the friction force, and save manpower.
[0022] Please see Figure 2-Figure 3 In this embodiment, the threaded post 502 is threadedly connected to adjusting nuts 504 that are symmetrically distributed on the left and right sides of the front and rear card seats 6; the locking assembly includes a cover plate 111 and a lower insert 112; the cover plate 111 is rotatably connected to the front and rear card seats 6 via a hinge 113; an upper insert 114 is fixedly connected to the outside of the cover plate 111; insert rods 115 are inserted into the upper insert 114 and the lower insert 112; the lower insert 112 is fixedly connected to the left and right channel steels 2, and the cover plate 111 is fixed by the insert rods 115, thereby preventing the intermediate card seat 7 from sliding out of the front and rear card seats 6.
[0023] When working, place the front and rear channel steel 1 and the left and right channel steel 2 on a stable ground. When overhauling the stator of the 30kW water pump, pull out the insert rod 115 inside the upper insert 114 and the lower insert 112. Open the cover plate 111 through the hinge 113. According to the diameter of the stator, take out the intermediate insert 7 between the front and rear inserts 6. Move the intermediate insert 7 left and right to fit into the appropriate position between the front and rear inserts 6. Adjust the position of the adjusting block 503 between the side plates 501. The adjusting block 503 slides on the outside of the threaded column 502, which drives the front and rear inserts 6 to move left and right. The intermediate insert 7, the support column 8 and the left and right round steel 9 move synchronously. Stop at the appropriate position and tighten the adjusting nut 504. Place the stator horizontally on the left and right bearings 10 on the outside of the left and right round steel 9. At the same time, the lower end of the stator is in contact with the intermediate bearing 4 on the outside of the intermediate round steel 3. After winding the lower groove line, rotate the stator to adjust the upper and lower grooves in place. The upper groove line of the side groove can be wound directly.
[0024] Through the above steps, the overall structure is simple. By utilizing the characteristics of bearings, sliding friction is transformed into rolling friction, thereby reducing frictional resistance and making it less likely to cause worker injuries. It also reduces the steps of manually handling the rotating stator, saving manpower and time. It is safe and efficient. Overhauling a 30kW water pump can save 2 hours, greatly improving the efficiency of water pump maintenance, saving manpower, and increasing the utilization of working hours. Furthermore, it is applicable to stators of different specifications, making it more versatile and solving the problems of low safety and maintenance efficiency caused by repeated manual turning and moving.
[0025] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.
Claims
1. A rotatable base, comprising front and rear channel steels (1) and left and right channel steels (2); characterized in that: It also includes a lateral adjustment assembly and a locking assembly; a middle round steel (3) and left and right symmetrically distributed channel steels (2) are fixedly connected between the front and rear channel steels (1) and another front and rear channel steel (1); a middle bearing (4) symmetrically distributed front and rear is installed on the outside of the middle round steel (3); a lateral adjustment assembly symmetrically distributed front and rear is installed on the upper end of the left and right channel steels (2); a front and rear retaining seat (6) that moves laterally is installed on the inside of the lateral adjustment assembly; a middle retaining seat (7) is engaged between the two front and rear retaining seats (6); a middle retaining seat (7) is fixedly connected to the upper end of the middle retaining seat (7). The support columns (8) are symmetrically distributed front and back; the upper ends of the two support columns (8) are fixedly connected to the left and right round steel bars (9); the left and right round steel bars (9) are symmetrically distributed on the outside of the front and back bearings (10); the upper ends of the front and back brackets (6) are equipped with locking components for fixing the middle bracket (7); the lateral adjustment component includes side plates (501); the two side plates (501) are fixedly connected to the threaded column (502); the outside of the threaded column (502) is movably connected to the adjusting block (503); the adjusting block (503) is fixedly connected to the front and back brackets (6).
2. The rotatable base according to claim 1, characterized in that: The front and rear channel steel (1) and the left and right channel steel (2) are of the same specification. The front and rear channel steel (1) and the left and right channel steel (2) are all 6# channel steel. The length of the front and rear channel steel (1) and the left and right channel steel (2) is 280mm and the width is 60mm.
3. The rotatable base according to claim 1, characterized in that: The middle card holder (7) has equidistantly distributed serrated protrusions at both ends; the inner sides of the front and rear card holders (6) have grooves that match the serrated protrusions at both ends of the middle card holder (7).
4. The rotatable base according to claim 1, characterized in that: The diameter of the middle round steel (3) and the left and right round steel (9) is 20mm; the middle bearing (4) and the left and right bearings (10) are of the same specification.
5. The rotatable base according to claim 1, characterized in that: The threaded column (502) has an adjusting nut (504) that is symmetrically distributed on the left and right sides of the front and rear retainers (6).
6. The rotatable base according to claim 1, characterized in that: The locking assembly includes a cover plate (111) and a lower insert (112); the cover plate (111) is rotatably connected to the front and rear brackets (6) via a hinge (113); an upper insert (114) is fixedly connected to the outside of the cover plate (111); insert rods (115) are inserted into the upper insert (114) and the lower insert (112); the lower insert (112) is fixedly connected to the left and right channel steels (2).