Tackifying structure of film coating device
By introducing filtration, vibration, and mixing mechanisms into the coating and laminating device, the problem of impurities in raw materials affecting emulsion stability was solved, and the viscosity of the coating and laminating device and product quality were improved.
Patent Information
- Application Number
- CN202422819545.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Large particulate impurities exist in monomers and emulsifiers in existing coating and film-coating equipment, which affect the stability of the emulsion and the performance of the final product.
A viscosity-enhancing structure for a coating and film-coating device was designed, comprising a mixing cylinder, a filter box, a vibration mechanism, and a water bath mechanism. The raw materials are filtered through a filter screen, and the vibration and mixing mechanisms ensure the purity of the raw materials, preventing impurities from affecting the emulsion polymerization process.
It effectively removes impurities from raw materials, improves the stability of emulsions and the viscosity of coating and film application devices, and ensures the firm adhesion of coatings or films.
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Figure CN223490794U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of emulsion polymerization preparation technology, and in particular to an adhesive structure for a coating device. Background Technology
[0002] Coating and laminating equipment is a device used to coat or laminate substrates, widely used in packaging, printing, building materials, electronics, and other industries. With technological advancements and increasing market demand, coating and laminating technology plays an increasingly important role in improving product quality, extending product lifespan, and enhancing aesthetics. The development of coating and laminating equipment has gone through several stages. Early coating technologies mainly relied on manual brushing and spraying, methods that, while simple, suffered from low efficiency and inconsistent quality. In the early 20th century, the development of the chemical industry led to the emergence of various new coatings and laminating materials, which in turn spurred innovation in coating and laminating equipment. In the mid-to-late 20th century, automated coating and laminating equipment became widespread, such as spraying equipment, dipping equipment, roller coating equipment, and blade coating equipment.
[0003] To enhance the adhesion between the coating or film and the substrate, ensuring that the coating or film firmly adheres to the material surface, it is necessary to increase the tackiness of the coating or film. The core technology of the fully automated, environmentally friendly surface coating device for plastic packaging container processing is the emulsion polymerization preparation technology.
[0004] However, existing preparation techniques suffer from drawbacks such as raw material quality issues, contamination during transportation and storage, and the potential presence of large particulate impurities in monomers and emulsifiers, which affect the stability of the emulsion and the performance of the final product. Therefore, there is a need to propose a viscosity-enhancing structure for the coating / film-coating device. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies where large particulate impurities may exist in monomers and emulsifiers, affecting the stability of the emulsion and the performance of the final product. This invention proposes a viscosity-enhancing structure for a coating and film-coating device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: an adhesive enhancement structure for a coating and film covering device, comprising a mixing cylinder, a filter box fixedly installed at the top of the mixing cylinder, a filtration mechanism disposed inside the filter box, a vibration mechanism disposed outside the filter box, a water bath mechanism disposed outside the mixing cylinder, a mixing mechanism disposed inside the mixing cylinder, several support legs fixedly installed at the bottom of the mixing cylinder, a discharge pipe connected to the bottom of the mixing cylinder, the filtration mechanism comprising a first material cylinder and a second material cylinder movably disposed inside the filter box, filter screen plates fixedly installed at the bottom of the inner sidewalls of the first material cylinder and the second material cylinder, a pair of feed hoppers connected to the top of the filter box, and conveying hoses connected to the bottom of both the first material cylinder and the second material cylinder, the ends of the conveying hoses penetrating the top of the mixing cylinder to the interior.
[0007] The bottom ends of the two feed hoppers are respectively located above the first material cylinder and the second material cylinder, and the inner walls of the first material cylinder and the second material cylinder are located below the feed hoppers when they are in motion; this is used to filter the raw materials to avoid impurities in the raw materials from affecting the emulsion polymerization method and thus affecting the viscosity of the coating device. The raw materials enter the first material cylinder and the second material cylinder through the feed hoppers, and after being filtered by the filter screen, the raw materials enter the mixing cylinder through the conveying hose.
[0008] Preferably, the vibration mechanism includes a sliding rod fixedly installed on the outer walls of the first and second material cylinders. Sliding strips are fixedly installed on the outer walls of both the first and second material cylinders. The sliding rod slides through the outer wall of the filter box, and the sliding strips slide through the other outer wall of the filter box. A limiting plate is fixedly installed at the end of the sliding rod. A functional spring is sleeved on the sliding rod, elastically connected between the outer wall of the filter box and the inner wall of the limiting plate. A drive motor is fixedly installed on the outer wall of the filter box, positioned between a pair of sliding strips. A sector gear is fixedly installed on the output shaft of the drive motor. Several fixed locking teeth are fixedly installed on adjacent sides of the pair of sliding strips, with the sector gear engaging with the fixed locking teeth. This mechanism is used to vibrate the first and second material cylinders, preventing excessive raw material accumulation within them. Normally, the functional spring is in a relaxed state. In the relaxed state, the drive motor is started, which drives the sector gear to rotate. The sector gear initially engages with the fixed teeth on the sliding bar fixedly connected to the first material cylinder, thereby pushing the first material cylinder to move. The first material cylinder pushes the limiting plate through the sliding rod, stretching the corresponding functional spring. As the sector gear disengages from the fixed teeth, the first material cylinder is reset under the reaction force of the functional spring. Subsequently, the sector gear engages with the fixed teeth on the sliding bar fixedly connected to the second material cylinder, thereby pushing the second material cylinder to move. The second material cylinder is pulled to the limiting plate through the sliding rod, compressing the corresponding functional spring. As the sector gear disengages from the fixed teeth, the second material cylinder is reset under the reaction force of the functional spring. This cycle repeats, thereby controlling the vibration of the first and second material cylinders and preventing excessive raw material from accumulating in the first and second material cylinders.
[0009] Preferably, the water bath mechanism includes a water bath cylinder fixedly installed on the outer wall of the mixing cylinder, a plurality of electric heating tubes evenly and equidistantly fixedly installed on the inner wall of the water bath cylinder, a water inlet pipe connected to the bottom end of the outer wall of the water bath cylinder, and a drain pipe connected to the top end of the outer wall of the water bath cylinder; it is used to heat the mixing cylinder with water. When the electric heating tubes are activated, external water enters the water bath cylinder from the water inlet pipe, and the electric heating tubes heat the water to achieve the heating treatment of the mixing cylinder. Then the hot water is discharged from the drain pipe, thereby realizing the circulation of the water source.
[0010] Preferably, the mixing mechanism includes a rotating rod rotatably mounted between the top and bottom ends of the mixing cylinder, with stirring blades evenly and uniformly fixedly mounted on the rotating rod, and a forward and reverse motor fixedly mounted at the bottom end of the mixing cylinder. The output shaft of the forward and reverse motor is coaxially and fixedly connected to the rotating rod. It is used for mixing raw materials. When the forward and reverse motor is started, the forward and reverse motor drives the rotating rod to rotate, and the rotating rod drives the stirring blades to rotate, thereby achieving the mixing of raw materials.
[0011] The present invention has the following beneficial effects: 1. By setting up a filtration mechanism, the raw materials enter the first and second material cylinders through the feed hopper. After being filtered by the filter screen, the raw materials enter the mixing cylinder through the conveying hose to filter the raw materials and avoid impurities in the raw materials from affecting the emulsion polymerization method and thus affecting the viscosity of the coating device.
[0012] 2. By setting up a vibration mechanism and starting the drive motor, the drive motor drives the sector gear to rotate. The sector gear cyclically meshes with the fixed clamping teeth. The first material cylinder pushes the limit plate through the sliding rod, which stretches the corresponding functional spring. The second material cylinder is pulled to the limit plate through the sliding rod, which compresses the corresponding functional spring. Under the reaction force of the functional spring, the first and second material cylinders are reset. This cycle repeats, so that the vibration treatment of the first and second material cylinders can prevent excessive raw materials from accumulating in the first and second material cylinders. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the external structure of the adhesion-enhancing structure of the coating and film-coating device proposed in this utility model;
[0014] Figure 2 This is a schematic diagram of the internal structure of the adhesion-enhancing structure of the coating and film-coating device proposed in this utility model;
[0015] Figure 3 This is a schematic diagram of the structure of the filter box of this utility model;
[0016] Figure 4 This is a top view schematic diagram of the adhesion-enhancing structure of a coating and film-coating device proposed in this utility model.
[0017] In the diagram: 1. Mixing cylinder; 2. Filter box; 3. Filtering mechanism; 31. First material cylinder; 32. Second material cylinder; 33. Filter screen; 34. Feed hopper; 35. Feed hose; 4. Vibration mechanism; 41. Sliding rod; 42. Sliding bar; 43. Limiting plate; 44. Functional spring; 45. Drive motor; 46. Sector gear; 47. Fixed clamping teeth; 5. Water bath mechanism; 51. Water bath cylinder; 52. Electric heating element; 53. Water inlet pipe; 54. Drain pipe; 6. Mixing mechanism; 61. Rotating rod; 62. Stirring blade; 63. Forward and reverse motor; 7. Support leg; 8. Discharge pipe. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0019] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0020] Reference Figure 1-4 An adhesive enhancement structure for a coating and film covering device includes a mixing cylinder 1, a filter box 2 fixedly installed at the top of the mixing cylinder 1, a filter mechanism 3 disposed inside the filter box 2, a vibration mechanism 4 disposed outside the filter box 2, a water bath mechanism 5 disposed outside the mixing cylinder 1, a mixing mechanism 6 disposed inside the mixing cylinder 1, and several support legs 7 fixedly installed at the bottom of the mixing cylinder 1. The bottom of the mixing cylinder 1 is connected to a discharge pipe 8. The filter mechanism 3 includes a first material cylinder 31 and a second material cylinder 32 movably disposed inside the filter box 2. Filter screen plates 33 are fixedly installed at the bottom of the inner side walls of the first material cylinder 31 and the second material cylinder 32. A pair of feed hoppers 34 are connected to the top of the filter box 2. The bottom of the first material cylinder 31 and the second material cylinder 32 are both connected to a conveying hose 35, and the ends of the conveying hoses 35 penetrate the top of the mixing cylinder 1 to the interior.
[0021] The bottom ends of the two feed hoppers 34 are respectively located above the first material cylinder 31 and the second material cylinder 32, and the inner walls of the first material cylinder 31 and the second material cylinder 32 are located below the feed hoppers 34 when they move.
[0022] The vibration mechanism 4 includes a sliding rod 41 fixedly installed on the outer wall of the first material cylinder 31 and the second material cylinder 32. Sliding strips 42 are fixedly installed on the outer walls of both the first material cylinder 31 and the second material cylinder 32. The sliding rod 41 slides through the outer wall of the filter box 2, and the sliding strips 42 slide through the other outer wall of the filter box 2.
[0023] A limiting plate 43 is fixedly installed at the end of the sliding rod 41. A functional spring 44 is sleeved on the sliding rod 41. The functional spring 44 is elastically connected between the outer wall of the filter box 2 and the inner wall of the limiting plate 43. A drive motor 45 is fixedly installed on the outer wall of the filter box 2. The drive motor 45 is located between a pair of sliding bars 42. A sector gear 46 is fixedly installed on the output shaft of the drive motor 45. Several fixed teeth 47 are fixedly installed on the adjacent sides of the pair of sliding bars 42. The sector gear 46 and the fixed teeth 47 cooperate with each other.
[0024] The water bath mechanism 5 includes a water bath cylinder 51 fixedly installed on the outer wall of the mixing cylinder 1. Several electric heating tubes 52 are fixedly installed at equal intervals on the inner wall of the water bath cylinder 51. A water inlet pipe 53 is connected to the bottom of the outer wall of the water bath cylinder 51, and a drain pipe 54 is connected to the top of the outer wall of the water bath cylinder 51.
[0025] The mixing mechanism 6 includes a rotating rod 61 rotatably installed between the top and bottom ends of the mixing cylinder 1. Stirring blades 62 are evenly and uniformly fixedly installed on the rotating rod 61. A forward and reverse motor 63 is fixedly installed at the bottom end of the mixing cylinder 1. The output shaft of the forward and reverse motor 63 is coaxially and fixedly connected to the rotating rod 61.
[0026] In this invention, the electric heating tube 52 is activated, and external water enters the water bath 51 through the inlet pipe 53. The electric heating tube 52 heats the water to heat the mixing drum 1. Subsequently, the hot water is discharged through the drain pipe 54. The raw materials enter the first material drum 31 and the second material drum 32 through the feed hopper 34. After being filtered by the filter screen plate 33, the raw materials enter the mixing drum 1 through the conveying hose 35 to filter the raw materials and prevent impurities in the raw materials from affecting the emulsion polymerization method and thus affecting the viscosity of the coating device. The forward and reverse motor 63 is activated, which drives the rotating rod 61 to rotate. The rotating rod 61 drives the stirring blade 62 to rotate, thereby mixing the raw materials.
[0027] During the raw material addition process, the drive motor 45 is started, driving the sector gear 46 to rotate. The sector gear 46 initially engages with the fixed teeth 47 on the sliding bar 42, which is fixedly connected to the first material cylinder 31, thereby pushing the first material cylinder 31 to move. The first material cylinder 31 pushes the limiting plate 43 through the sliding rod 41, stretching the corresponding functional spring 44. As the sector gear 46 disengages from the fixed teeth 47, the first material cylinder 31 is reset under the reaction force of the functional spring 44. Subsequently, the sector gear 46 and the... The fixed teeth 47 on the sliding bar 42, which is fixedly connected to the second material cylinder 32, engage, thereby pushing the second material cylinder 32 to move. The second material cylinder 32 is pulled to the limiting plate 43 by the sliding rod 41, which compresses the corresponding functional spring 44. As the sector gear 46 disengages from the fixed teeth 47, the second material cylinder 32 is reset under the reaction force of the functional spring 44. This cycle repeats, thereby treating the vibration of the first material cylinder 31 and the second material cylinder 32 and preventing excessive raw materials from accumulating in the first material cylinder 31 and the second material cylinder 32.
[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An adhesive-enhancing structure for a coating and film-coating device, comprising a mixing cylinder (1), a filter box (2) fixedly installed at the top of the mixing cylinder (1), a filter mechanism (3) provided inside the filter box (2), a vibration mechanism (4) provided outside the filter box (2), a water bath mechanism (5) provided outside the mixing cylinder (1), a mixing mechanism (6) provided inside the mixing cylinder (1), and a plurality of support legs (7) fixedly installed at the bottom of the mixing cylinder (1), wherein the bottom of the mixing cylinder (1) is connected to a discharge pipe (8), characterized in that: The filtration mechanism (3) includes a first material cylinder (31) and a second material cylinder (32) movably disposed in the filter box (2). A filter screen plate (33) is fixedly installed at the bottom of the inner side wall of the first material cylinder (31) and the second material cylinder (32). A pair of feed hoppers (34) are connected to the top of the filter box (2). A conveying hose (35) is connected to the bottom of both the first material cylinder (31) and the second material cylinder (32). The end of the conveying hose (35) passes through the top of the mixing cylinder (1) to the inside.
2. The adhesive-enhancing structure of the coating / covering device according to claim 1, characterized in that: The bottom ends of the two feed hoppers (34) are respectively located above the first material cylinder (31) and the second material cylinder (32), and the inner walls of the first material cylinder (31) and the second material cylinder (32) are located below the feed hoppers (34) when they move.
3. The adhesive-enhancing structure of the coating / covering device according to claim 2, characterized in that: The vibration mechanism (4) includes a sliding rod (41) fixedly installed on the outer side wall of the first material cylinder (31) and the second material cylinder (32). Sliding strips (42) are fixedly installed on the outer side wall of both the first material cylinder (31) and the second material cylinder (32). The sliding rod (41) slides through the outer side wall of the filter box (2), and the sliding strip (42) slides through the other outer side wall of the filter box (2).
4. The adhesion-enhancing structure of the coating / covering device according to claim 3, characterized in that: A limiting plate (43) is fixedly installed at the end of the sliding rod (41). A functional spring (44) is sleeved on the sliding rod (41). The functional spring (44) is elastically connected between the outer wall of the filter box (2) and the inner wall of the limiting plate (43). A drive motor (45) is fixedly installed on the outer wall of the filter box (2). The drive motor (45) is located between a pair of sliding bars (42). A sector gear (46) is fixedly installed on the output shaft of the drive motor (45). Several fixed teeth (47) are fixedly installed on the adjacent sides of a pair of sliding bars (42). The sector gear (46) cooperates with the fixed teeth (47).
5. The adhesion-enhancing structure of the coating / covering device according to claim 1, characterized in that: The water bath mechanism (5) includes a water bath cylinder (51) fixedly installed on the outer wall of the mixing cylinder (1), a number of electric heating tubes (52) are fixedly installed at equal intervals on the inner wall of the water bath cylinder (51), a water inlet pipe (53) is connected to the bottom of the outer wall of the water bath cylinder (51), and a drain pipe (54) is connected to the top of the outer wall of the water bath cylinder (51).
6. The adhesion-enhancing structure of the coating and film-coating device according to claim 1, characterized in that: The mixing mechanism (6) includes a rotating rod (61) rotatably installed between the top and bottom of the mixing cylinder (1). Stirring blades (62) are evenly and uniformly fixed on the rotating rod (61). A forward and reverse motor (63) is fixedly installed at the bottom of the mixing cylinder (1). The output shaft of the forward and reverse motor (63) is coaxially and fixedly connected to the rotating rod (61).