Minced fish product processing beater
The design of the rotating plate driven by the hydraulic rod and the hook structure solves the problem of residue in the mixing tank during the processing of surimi products, realizes efficient raw material utilization and convenient cleaning, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202422871417.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-25
AI Technical Summary
In traditional surimi processing machines, surimi tends to adhere to the inner wall and bottom of the mixing tank after mixing, resulting in reduced raw material utilization.
The rotating plate structure driven by a hydraulic rod allows the mixing tank to be flipped. Combined with a hook and locking structure, it prevents fish meat from splashing. The rotation of the mixing tank and cleaning are achieved through gear transmission.
This improves the utilization rate of raw materials, ensures that the fish paste in the mixing tank can be completely poured out, facilitates cleaning, and improves production efficiency and product quality.
Smart Images
Figure CN223490883U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of surimi processing technology, and in particular to a surimi processing pulping machine. Background Technology
[0002] The surimi processing mixer is one of the key pieces of equipment in the surimi production process. Its main function is to stir, crush, and mix raw materials such as fish meat to form a surimi paste with a certain degree of viscosity and elasticity, which can then be processed into various surimi products, such as fish balls and fish cakes. With the increasing market demand for surimi products, higher requirements are being placed on the performance and efficiency of the mixer.
[0003] Traditional surimi processing machines typically use a motor-driven stirring shaft with stirring blades mounted on it. The high-speed rotation of the stirring blades achieves the mixing and crushing of the raw materials. The mixing tank of the machine is usually fixed. After the raw materials enter the mixing tank through the feed inlet, they are mixed and processed under the action of the stirring blades. The processed surimi slurry is discharged from the discharge outlet.
[0004] In traditional surimi processing machines, after mixing, the surimi adheres to the inner wall and bottom of the mixing tank. Because the tank is fixed, some surimi remains inside, reducing the utilization rate of raw materials. To address this issue, a new surimi processing machine is proposed. Summary of the Invention
[0005] To overcome the above shortcomings, this utility model provides a fish paste processing and pulping machine, which aims to improve the problem in the prior art where fish paste adheres to the inner wall and bottom of the mixing tank after mixing, and because the tank is fixed, some fish paste remains in the tank, thus reducing the utilization rate of raw materials.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A surimi product processing and pulping machine includes a base, an mounting sleeve fixedly connected to the upper surface of the base, a connecting column rotatably connected inside the mounting sleeve, a connecting plate fixedly connected to the upper surface of the connecting column, a hydraulic rod fixedly connected inside the connecting plate, a housing fixedly connected to the output end of the hydraulic rod, a coupling fixedly connected to the lower surface of the housing, a mixing tank provided on the upper surface of the base, a mixing rod provided inside the mixing tank, a rotating assembly provided on the upper surface of the base, and a protective assembly provided on the upper surface of the mixing tank.
[0008] The rotating assembly includes a fixing bar, the lower surface of which is fixedly connected to the upper surface of the base. A fixing block is fixedly connected to the side wall of the fixing bar. A fixing plate is fixedly connected to the side wall of the fixing bar. A rotating plate is rotatably connected to one side wall of the fixing plate. A fixing plate is fixedly connected to the side wall of the fixing bar. A rotating plate is rotatably connected to the side wall of the fixing plate. A connecting sleeve is fixedly connected to the side wall of the mixing tank. A hydraulic rod is rotatably connected to one side wall of the fixing block. The output end of the hydraulic rod is fixedly connected to one side wall of the rotating plate.
[0009] As a further description of the above technical solution:
[0010] The protective assembly includes a cover, the side wall of which is slidably connected to the side wall of the mixing tank, the side wall of which is slidably connected to the side wall of the stirring rod, and a hook fixedly connected to the side wall of the cover.
[0011] As a further description of the above technical solution:
[0012] One end of the rotating plate is rotatably connected to the side wall of the connecting sleeve, and one end of the rotating plate is rotatably connected to the side wall of the connecting sleeve.
[0013] As a further description of the above technical solution:
[0014] A second fixing block is fixedly connected to the side wall of the mixing tank, and a third rotating plate is rotatably connected inside the second fixing block;
[0015] As a further description of the above technical solution:
[0016] A rotating rod is fixedly connected inside the rotating plate three, and a rotating block is rotatably connected to the side wall of the rotating rod;
[0017] As a further description of the above technical solution:
[0018] A connecting rod is fixedly connected to the side wall of the rotating block, and a second hook is fixedly connected to one end of the connecting rod, which engages with the first hook.
[0019] As a further description of the above technical solution:
[0020] A motor is fixedly connected to the upper surface of the mounting sleeve, and a gear is fixedly connected to the output end of the motor.
[0021] As a further description of the above technical solution:
[0022] A second gear is fixedly connected to the side wall of the connecting column, and the second gear meshes with the first gear.
[0023] This utility model has the following beneficial effects:
[0024] 1. In this utility model, by activating the hydraulic rod, the rotating plate is rotated, which in turn drives the mixing tank to rotate. At the same time, the rotating plate rotates, thereby achieving the effect of flipping the mixing tank. This solves the problem that after mixing, some fish paste adheres to the inner wall and bottom of the mixing tank. Since the tank is fixed, some fish paste remains in the tank, thus reducing the utilization rate of raw materials. The above structure improves the practicality of the equipment.
[0025] 2. In this utility model, by engaging hook one and hook two, and then tightening it by rotating rotating plate three, the fish meat is prevented from splashing during the stirring process. By starting the motor to drive gear one to rotate, gear two drives the connecting column to rotate, which facilitates the pouring of fish paste into the stirring bucket and also facilitates the cleaning of the stirring bucket. Attached Figure Description
[0026] Figure 1 This is a three-dimensional schematic diagram of a surimi product processing and pulping machine proposed in this utility model;
[0027] Figure 2 This is a schematic diagram of the structure of the fixing bar of a surimi product processing pulping machine proposed in this utility model;
[0028] Figure 3 This is a schematic diagram of the mixing tank of a surimi product processing pulping machine proposed in this utility model;
[0029] Figure 4 This is a schematic diagram of the rotating plate three of a surimi product processing pulping machine proposed in this utility model;
[0030] Figure 5 This is a schematic diagram of the base of a surimi product processing and pulping machine proposed in this utility model.
[0031] Legend:
[0032] 1. Base; 2. Mounting sleeve; 3. Connecting column; 4. Connecting plate; 5. Hydraulic rod one; 6. Machine box; 7. Coupling; 8. Mixing tank; 9. Mixing rod; 10. Fixing strip; 11. Fixing block one; 12. Hydraulic rod two; 13. Fixing plate one; 14. Fixing plate two; 15. Rotating plate one; 16. Rotating plate two; 17. Connecting sleeve; 18. Cover; 19. Hook one; 20. Fixing block two; 21. Rotating plate three; 22. Rotating rod; 23. Rotating block; 24. Connecting rod; 25. Hook two; 26. Motor; 27. Gear one; 28. Gear two. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] Reference Figures 1-2This utility model provides an embodiment of a surimi product processing and pulping machine, including a base 1. An mounting sleeve 2 is fixedly connected to the upper surface of the base 1, serving to position and support a connecting column 3. The connecting column 3 is rotatably connected inside the mounting sleeve 2. A connecting plate 4 is fixedly connected to the upper surface of the connecting column 3, used to fix a hydraulic rod 5. A hydraulic rod 5 is also fixedly connected inside the connecting plate 4. A housing 6 is fixedly connected to the output end of the hydraulic rod 5. A coupling 7 is fixedly connected to the lower surface of the housing 6, connecting the housing 6 to a stirring rod 9 inside a mixing tank 8. The coupling 7 transmits power smoothly, allowing the stirring rod 9 to perform stirring operations within the mixing tank 8, ensuring efficient and stable power transmission and reducing energy loss and power fluctuations. A mixing tank 8 is mounted on the upper surface of the base 1. A stirring rod 9 is installed inside the mixing tank 8. The stirring rod 9 rotates at high speed under the power transmitted by the coupling 7, which stirs, crushes and mixes the fish paste raw material in the mixing tank 8. A rotating assembly is mounted on the upper surface of the base 1. The rotating assembly includes a fixing strip 10. The lower surface of the fixing strip 10 is fixedly connected to the upper surface of the base 1, which serves to support and connect other components. A fixing block 11 is fixedly connected to the side wall of the fixing strip 10. A fixing plate 13 is fixedly connected to the side wall of the fixing strip 10. The fixing plate 13 is used to support the rotating plate 15. The rotating plate 15 is rotatably connected to the side wall of the fixing plate 13. One end of the rotating plate 15 is rotatably connected to the side wall of the connecting sleeve 17. Under the push of the hydraulic rod 12, the rotating plate 15 rotates around the fixing plate 13, thereby driving the connecting sleeve 17 and the mixing tank 8 to rotate, realizing the change of the angle of the mixing tank 8, which facilitates the unloading, cleaning and other operations of the mixing tank 8. A fixing plate 14 is fixedly connected to the side wall of the fixing strip 10. A rotating plate 16 is rotatably connected to the side wall of the fixing plate 14. One end of the rotating plate 16 is rotatably connected to the side wall of the connecting sleeve 17. The rotating plate 16 and the rotating plate 15 work together to provide auxiliary support and stability during the rotation of the mixing tank 8. The connecting sleeve 17 is fixedly connected to the side wall of the mixing tank 8. A hydraulic rod 12 is rotatably connected to the side wall of the fixing block 11. The output end of the hydraulic rod 12 is fixedly connected to the side wall of the rotating plate 15. The hydraulic rod 12 provides power for the rotation of the rotating plate 15, thereby driving the mixing tank 8 to rotate. A protective component is provided on the upper surface of the mixing tank 8. The protective component can provide a certain degree of protection for the material inside the mixing tank 8 during the mixing process, preventing the material from splashing out of the mixing tank 8.
[0035] After the crushing and mixing are completed, hook 19 and hook 25 are separated, releasing the constraint on the cover 18 and allowing it to be opened. With the cover 18 open, the internal space of the mixing tank 8 is fully exposed. Then, by activating hydraulic rod 2 12, which generates a strong and stable linear thrust through its internal hydraulic drive device, this thrust acts on rotating plate 15, causing it to rotate. Rotating plate 15 rotates around its connection point with fixed plate 13. Since one end of rotating plate 15 is connected to the connecting sleeve 17 on the side wall of the mixing tank 8, the mixing tank 8 begins to deflect. During this process, the deflection angle of the mixing tank 8 can be precisely controlled according to the stroke of hydraulic rod 2 12, enabling tilting from a small angle to a large tilt to accommodate different material discharge and cleaning needs. Simultaneously, as the mixing tank 8 rotates, the connected rotating plate 2 16 is also pushed to rotate. The rotating plate 2 16 rotates around its connection point with the fixed plate 2 14. The rotating plate 2 16 and the rotating plate 1 15 work together to support and guide the mixing tank 8 from different connection points and force directions, further enhancing the stability and reliability of the mixing tank 8 during rotation. This effectively prevents the mixing tank 8 from shaking, shifting, or becoming unbalanced during rotation, making it easier to pour out the fish meat and ensuring that the fish meat flows smoothly out of the mixing tank 8 under gravity, reducing residue. Moreover, this rotatable design also facilitates the cleaning of the mixing tank 8. Whether it is fish paste residue adhering to the inner wall of the mixing tank 8 or dirt around the mixing blades and other components, it can be more easily reached and cleaned after the mixing tank 8 is turned over. Cleaning methods such as high-pressure water gun washing and manual wiping can more thoroughly remove dirt, ensuring the cleanliness and hygiene of the mixing tank 8, which is conducive to the smooth processing of fish paste products in the next cycle, improving product quality and production efficiency.
[0036] Reference Figures 3-5The protective components include a cover 18, the side wall of which is slidably connected to the side wall of the mixing tank 8. The cover 18 is mainly used to cover the upper opening of the mixing tank 8 to prevent fish paste and slurry from splashing out of the mixing tank 8 due to the high-speed rotation of the stirring rod 9 during the mixing process. The side wall of the cover 18 is slidably connected to the side wall of the stirring rod 9. A hook 19 is fixedly connected to the side wall of the cover 18. The hook 19 is a key structure for locking the cover 18 to other components. It is used to cooperate with the hook 25 to fix the cover 18. A fixing block 20 is fixedly connected to the side wall of the mixing tank 8. The fixing block 20 provides a rotation support point for the rotating plate 3 21. The rotating plate 3 21 is rotatably connected inside the fixing block 20. The rotating plate 3 21 is an intermediate component connecting the rotating rod 22 and the fixing block 20 in order to control the engagement and disengagement of the hook 25 and the hook 19. Rotating plate 3 21 is internally fixedly connected to rotating rod 22. Rotating block 23 is rotatably connected to the side wall of rotating rod 22. Rotating block 23 plays the role of changing the direction of force transmission and buffering. Rotating block 23 is fixedly connected to connecting rod 24. One end of connecting rod 24 is fixedly connected to hook 25. Hook 25 engages with hook 19. The engaging structure of hook 25 and hook 19 can firmly fix the cover 18 to the mixing tank 8. Mounting sleeve 2 is fixedly connected to motor 26. Gear 1 27 is fixedly connected to the output end of motor 26. Gear 1 27 transmits the power output by motor 26 at a specific speed and torque. Through meshing with gear 2 28, the effective transmission of power and speed conversion are realized, so that connecting column 3 can rotate according to design requirements. Gear 2 28 is fixedly connected to the side wall of connecting column 3. Gear 2 28 meshes with gear 1 27.
[0037] When using this equipment, the fish meat is first poured into the mixing tank 8, and then the cover 18 is placed on top. The cover 18 not only prevents the fish meat and slurry from splashing out of the mixing tank 8 due to the high-speed rotation of the mixing rod 9 during mixing, avoiding material loss and environmental pollution, but its sliding connection structure with the mixing rod 9 also allows the cover 18 to provide effective protection without hindering the normal rotation of the mixing rod 9. Next, the first hook 19 and the second hook 25 are engaged. The cooperative design of the first hook 19 and the second hook 25 provides a stable and reliable connection point, laying the foundation for the subsequent fixing of the cover 18. Then, the rotating plate 3 21 is rotated. The rotating plate 3 21 rotates around the fixed block 20 as its axis. Its rotation is flexible and precise, driving the connected rotating rod 22. The rotating rod 22, as a key component for power transmission, converts the rotation of the rotating plate 3 21 into effective force transmission. The rotating block 23, which is rotatably connected to the side wall of the rotating rod 22, serves to change the direction of force transmission and buffer the motion. This allows the rotation of the rotating rod 22 to be more smoothly converted into the linear motion of the connecting rod 24, reducing component wear or malfunctions caused by poor force transmission. Simultaneously, it ensures the accuracy of the movement of the second hook 25, thereby tightening the hook 25 and fixing the cover 18. This ensures that the cover 18 will not accidentally open due to equipment vibration or other external forces during the mixing process, guaranteeing the safe and orderly operation of the mixing process. Next, by activating the hydraulic rod 5, the machine housing 6 is pushed, which in turn drives the coupling 7 downwards. The coupling 7 has a special connection structure and high-precision fitting dimensions, ensuring precise and stable downward movement until it engages with the stirring rod 9. This engagement method effectively transmits the power from the machine housing 6 to the stirring rod 9, causing the stirring rod 9 to rotate at high speed within the mixing tank 8. During rotation, the fish meat is thoroughly crushed and mixed, breaking it down and achieving a uniform consistency, gradually forming the texture and state required for the surimi product. After the crushing and mixing are completed, the hydraulic rod 5 is restarted and reversed, separating the coupling 7 from the mixing rod 9. At this point, the fish paste in the mixing tank 8 is in a state of waiting to be processed. Then, the motor 26 is started, driving gear 27 to rotate, which in turn drives gear 28 to rotate, thereby rotating the connecting column 3. The rotation of the connecting column 3 drives the connected components to move, moving the coupling 7 away from the mixing tank 8, making room for the subsequent opening of the cover 18 and processing of the fish paste in the mixing tank 8. Next, by rotating the rotating plate 21, the rotating rod 22, the rotating block 23 and the connecting rod 24 move together, separating the latch 19 from the latch 25, releasing the locking state of the cover 18. Then the cover 18 can be opened to proceed to the next step, such as taking out the mixed fish paste for shaping, processing and other subsequent processes.
[0038] Working principle: When using this equipment, firstly, the fish meat is poured into the mixing drum 8. Then, the cover 18 is placed on top to fix the mixing rod 9. Next, hook 19 and hook 25 are engaged. Then, rotating the rotating plate 3 21 causes the rotating block 23 to rotate, thereby tightening hook 25 and fixing the cover 18. Next, the hydraulic rod 1 5 is activated, pushing the coupling 7 down to engage with the mixing rod 9. Finally, the machine box 6 is activated, causing the mixing rod 9 to rotate, thus crushing and mixing the fish meat. After crushing and mixing is completed... Reactivate hydraulic rod 5 to separate coupling 7 from stirring rod 9. Then, start motor 26 to drive gear 27 to rotate, which in turn drives gear 28 to rotate, thus rotating connecting column 3 and moving coupling 7 away from stirring tank 8. Next, rotate rotating plate 3 21 to separate hook 19 from hook 25 and open cover 18. Then, activate hydraulic rod 2 12 to push rotating plate 1 15 to rotate, causing stirring tank 8 to deflect. At the same time, it pushes rotating plate 2 16 to rotate, making it easier to pour out the fish meat and clean stirring tank 8.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A surimi product processing and pulping machine, comprising a base (1), characterized in that: An mounting sleeve (2) is fixedly connected to the upper surface of the base (1). A connecting column (3) is rotatably connected inside the mounting sleeve (2). A connecting plate (4) is fixedly connected to the upper surface of the connecting column (3). A hydraulic rod (5) is fixedly connected inside the connecting plate (4). A housing (6) is fixedly connected to the output end of the hydraulic rod (5). A coupling (7) is fixedly connected to the lower surface of the housing (6). A stirring tank (8) is provided on the upper surface of the base (1). A stirring rod (9) is provided inside the stirring tank (8). A rotating component is provided on the upper surface of the base (1). A protective component is provided on the upper surface of the stirring tank (8). The rotating assembly includes a fixing bar (10), the lower surface of which is fixedly connected to the upper surface of the base (1), a fixing block (11) is fixedly connected to the side wall of the fixing bar (10), a fixing plate (13) is fixedly connected to the side wall of the fixing bar (10), a rotating plate (15) is rotatably connected to the side wall of the fixing plate (13), a fixing plate (14) is fixedly connected to the side wall of the fixing bar (10), a rotating plate (16) is rotatably connected to the side wall of the fixing plate (14), a connecting sleeve (17) is fixedly connected to the side wall of the mixing tank (8), a hydraulic rod (12) is rotatably connected to the side wall of the fixing block (11), and the output end of the hydraulic rod (12) is fixedly connected to the side wall of the rotating plate (15).
2. The surimi product processing and pulping machine according to claim 1, characterized in that: The protective assembly includes a cover (18), the side wall of which is slidably connected to the side wall of the mixing tank (8), the side wall of which is slidably connected to the side wall of the stirring rod (9), and a hook (19) is fixedly connected to the side wall of the cover (18).
3. The surimi product processing and pulping machine according to claim 1, characterized in that: One end of the rotating plate (15) is rotatably connected to the side wall of the connecting sleeve (17), and one end of the rotating plate (16) is rotatably connected to the side wall of the connecting sleeve (17).
4. A surimi product processing and pulping machine according to claim 2, characterized in that: The side wall of the mixing tank (8) is fixedly connected to a fixing block two (20), and the inside of the fixing block two (20) is rotatably connected to a rotating plate three (21).
5. A surimi product processing and pulping machine according to claim 4, characterized in that: The rotating plate three (21) is fixedly connected to a rotating rod (22), and the rotating rod (22) is rotatably connected to a rotating block (23) on its side wall.
6. A fish paste processing and pulping machine according to claim 5, characterized in that: The rotating block (23) is fixedly connected to a connecting rod (24) on its side wall. One end of the connecting rod (24) is fixedly connected to a second hook (25), which engages with the first hook (19).
7. A surimi product processing and pulping machine according to claim 1, characterized in that: A motor (26) is fixedly connected to the upper surface of the mounting sleeve (2), and a gear (27) is fixedly connected to the output end of the motor (26).
8. A surimi product processing and pulping machine according to claim 7, characterized in that: The connecting column (3) has a gear two (28) fixedly connected to its side wall, and the gear two (28) meshes with the gear one (27).