Reaction kettle for chemical product production

By installing a protective cover and using acid- and alkali-resistant materials on the outside of the water spray section of the reactor, the problems of nozzle corrosion and material contamination are solved, achieving nozzle protection and automated cleaning, extending service life and improving cleaning efficiency.

CN223490943UActive Publication Date: 2025-10-31LUZHOU BINGHONG ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422635496.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-31
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

In the production of chemical products, the nozzles of existing reaction vessels are easily corroded by acid mist, which affects their service life and may lead to material contamination.

Method used

A removable protective cover is installed on the outside of the spray section, made of acid and alkali resistant material, and the spray nozzles are arranged in a circle at the bottom of the top cover. Combined with the water supply device, it realizes automatic cleaning and prevents acid mist corrosion and rust pollution.

Benefits of technology

It effectively protects the nozzle, extends its service life, avoids material contamination, improves cleaning efficiency, and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reaction kettle for producing chemical products, and relates to the technical field of reaction kettles. Comprising a reaction kettle body, a top cover detachably arranged at the top end of the reaction kettle body, two groups of water spraying parts arranged at the bottom end of the top cover, and a water conveying device connected with the water spraying parts, a protective cover with an opening in the top is detachably arranged outside each group of water spraying parts, and the top end of the protective cover is detachably connected with the top cover; by arranging a protective cover with an opening in the top outside each group of water spraying parts and detachably arranging the top cover at the top end of the reaction kettle body, the protective covers can be covered outside the two water spraying parts in advance in the reaction process of chemical products so as to protect the water spraying parts, so that the phenomenon that the water spraying parts are damaged in the production process of the chemical products is avoided. The generated corrosive acid mist enters the water spraying part to corrode the water spraying part, so that the service life of the sprayed water is influenced, and corrosion substances generated by the water spraying part can be prevented from directly falling into materials in the reaction kettle to pollute the materials.
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Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, and in particular to a reaction vessel for the production of chemical products. Background Technology

[0002] In the production of chemical products, reaction vessels are often used as reaction containers. After the reaction is completed, a large amount of material will adhere to the inner wall of the reaction vessel. In order to avoid contamination of the next batch of material, the reaction vessel needs to be cleaned.

[0003] In existing technologies, multiple nozzles are often installed at the bottom of the top cover of a reactor to achieve automated cleaning. However, during the production of chemical products, corrosive acid mists may be generated. Continuous entry of these acid mists into the nozzles can cause corrosion, affecting their lifespan and water spraying efficiency. Furthermore, rust generated inside the nozzles may fall into the materials inside the reactor, contaminating them and adversely impacting the production of chemical products. Utility Model Content

[0004] The purpose of this invention is to provide a reaction vessel for chemical product production. By setting up a shielding device, the nozzle can be blocked, thereby effectively preventing acid mist and other corrosive substances from corroding the nozzle, effectively improving the service life of the nozzle, and preventing the rust from the nozzle from contaminating the materials in the reaction vessel.

[0005] The objective of this utility model is achieved through the following technical solution:

[0006] A reaction vessel for producing chemical products includes a reaction vessel body, a top cover detachably mounted on the top of the reaction vessel body, two sets of water spray sections mounted on the bottom of the top cover, and a water supply device connected to the water spray sections; each set of water spray sections is detachably mounted with a protective cover with a top opening, and the top of the protective cover is detachably connected to the top cover.

[0007] Preferably, each group of water spray sections includes multiple nozzles, and all the nozzles in the two groups of water spray sections can form a circle at the bottom of the top cover.

[0008] Preferably, each of the protective covers has a sealing end at its top and a closed groove at its bottom that is interference-fitted with the sealing end.

[0009] Preferably, the protective cover is made of acid- and alkali-resistant material.

[0010] Preferably, the water supply device includes a water distribution pipe disposed at the top of the top cover and connected to each of the nozzles, a main water pipe connected to the common water inlet of all the water distribution pipes, and a water tank connected to the water inlet of the main water pipe.

[0011] Preferably, each of the protective covers has at least two handles at its bottom.

[0012] Preferably, a rotating shaft is provided inside the reactor body, and multiple stirring rods are provided outside the rotating shaft. The rotating shaft is fixedly connected to the output end of a motor located at the top of the top cover.

[0013] Preferably, the top cover is connected to an air duct, the air outlet of the air duct is located inside the protective cover, and the air inlet of the air duct is connected to a fan.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] By installing two sets of water spray sections at the bottom of the top cover and a water supply device connected to the water spray sections, water can be supplied to the water spray sections after the reaction of the materials in the reactants is completed, and then sprayed along the water spray sections into the reactor body, thereby achieving the purpose of automated cleaning of the reactor body. By installing a protective cover with a top opening on the outside of each set of water spray sections, and making the top cover detachable on the top of the reactor body, the protective cover can be placed over the two water spray sections in advance during the chemical product reaction process to protect the water spray sections. This prevents corrosive acid mist generated during the chemical production process from entering the water spray sections and causing corrosion, which would affect the service life and effectiveness of the water spray. It also prevents rust generated by the water spray sections from falling directly into the materials in the reactor, thus preventing material contamination. Attached Figure Description

[0016] Figure 1 This is a cross-sectional view of Example 1 from the front view.

[0017] Figure 2 for Figure 1 A schematic diagram of the structure of the central protective cover from an upward view.

[0018] Figure 3 for Figure 1 A structural diagram of the central nozzle viewed from below;

[0019] Figure 4 for Figure 1 A top-view structural diagram of the central water distribution pipe;

[0020] Figure 5 for Figure 1 A top-view structural diagram of the main water pipe;

[0021] In the diagram: 1-Reaction vessel body, 2-Top cover, 3-Protective cover, 4-Nozzle, 6-Sealed groove, 7-Water distribution pipe, 8-Main water pipe, 9-Handle, 10-Rotating shaft, 11-Stirring rod, 12-Motor, 13-Air duct, 14-Fan. Detailed Implementation

[0022] Example 1

[0023] A reaction vessel for the production of a chemical product, such as Figure 1 and Figure 2 As shown, the reactor includes a reaction vessel body 1, a top cover 2 detachably mounted on the top of the reaction vessel body 1, two sets of water spray sections mounted on the bottom of the top cover 2, and a water supply device connected to the water spray sections; each set of water spray sections is detachably equipped with a protective cover 3 with a top opening, and the top of the protective cover 3 is detachably connected to the top cover 2. Further, as... Figure 3 As shown, each group of water spray sections includes multiple nozzles 4. All the nozzles 4 in both groups of water spray sections can form a circle at the bottom end of the top cover 2, so that the nozzles 4 are evenly distributed at the bottom end of the top cover 2, for the purpose of uniformly spraying water into the reactor body 1. The direction of the nozzles 4 can be adjusted arbitrarily according to actual conditions, so as to achieve uniform water spraying into the reactor body 1. Furthermore, as... Figure 1 and Figure 3 As shown, a rotating shaft 10 is installed inside the reactor body 1, and multiple stirring rods 11 are installed outside the rotating shaft 10. The rotating shaft 10 is fixedly connected to the output end of a motor 12 located at the top of the top cover 2. Figure 3 As shown, two protective covers 3 are respectively set on both sides of the rotating shaft 10. Compared with directly setting the protective cover 3 as a closed ring, setting two protective covers 3 makes it easier to disassemble and install. They can be disassembled individually without having to penetrate the stirring rod 11, making the operation more convenient. Furthermore, as... Figure 4 and Figure 5 As shown, the water supply device includes a water distribution pipe 7 located at the top of the top cover 2 and connected to each of the nozzles 4, a main water pipe 8 (the main water pipe 8 is a flexible hose) connected to the common inlet end of all the water distribution pipes 7, and a water tank connected to the inlet end of the main water pipe 8. A water pump is also installed on the main water pipe 8. The water pump and the water tank are existing technologies and are not shown in the figure. Furthermore, a support leg is provided at the bottom of the reactor body 1, and a discharge port is provided on the bottom wall of the reactor body 1. Since the support leg and the discharge port are existing technologies, they are not shown in the figure.

[0024] Working principle: When producing chemical products, two protective covers 3 are installed at the bottom of the top cover 2 in advance. Then, the top cover 2 is placed on the top of the reactor body 1. Locking can be done using a latch or other existing technology. After that, production is carried out according to existing technology. Because of the protective covers 3, corrosive substances generated by chemical products can be blocked, preventing them from directly escaping into the nozzle 4, thus effectively protecting the nozzle 4. This also prevents corrosive acid mist generated during the chemical production process from entering the nozzle 4 and causing corrosion, which would affect the service life and water spraying efficiency. It also prevents rust generated by the nozzle 4 from falling directly into the material in the reactor and causing material contamination. After the reaction is complete, the material is removed from the discharge port. Then, the top cover 2 is opened and the two protective covers 3 are removed from the bottom of the top cover 2. The top cover 2 is then replaced and the water pump is turned on so that the water in the water tank is fed into the nozzle 4 along the main water pipe 8 and the branch water pipe 7, and then sprayed into the reactor body 1 along the nozzle 4 to flush down the material remaining in the reactor body 1, thereby achieving the purpose of cleaning the reactor body 1.

[0025] Furthermore, to further improve the installation firmness and sealing performance of the protective cover 3, each of the protective covers 3 is provided with a sealing end at its top (i.e., a sealing ring, etc., in the prior art, not shown in the figure), such as... Figure 3 As shown, the bottom end of the top cover 2 is provided with a closed groove 6 that is interference-fitted with the sealing end. During specific installation, the sealing end is interference-fitted into the closed groove 6 to achieve the purpose of firmly installing the protective cover 3 in the closed groove 6. Because the sealing end and the closed groove 6 are interference-fitted, the sealing end can be firmly installed in the closed groove 6.

[0026] Furthermore, in order to reduce the corrosion of the protective cover 3 by corrosive substances generated during the production of chemical products, the protective cover 3 is made of acid and alkali resistant materials with certain high temperature resistance, such as polytetrafluoroethylene resin, in actual use.

[0027] Furthermore, to facilitate the installation and removal of the protective cover 3, such as... Figure 1 and Figure 2 As shown, each of the protective covers 3 is provided with at least two handles 9 at its bottom. In this solution, by providing handles 9, workers can hold the handles 9 during installation or disassembly, improving the ease of operation.

[0028] Furthermore, after the reactor body 1 is cleaned, its interior is damp. Allowing it to dry naturally takes a long time, affecting subsequent reactions. In addition, it may breed bacteria and cause corrosion of internal components. Therefore, if... Figure 4As shown, the top cover 2 is connected to an air duct 13. The air outlet of the air duct 13 is located inside the protective cover 3, so that the protective cover 3 protects the air duct 13 and prevents corrosive substances generated during the chemical production process from adversely affecting the air duct 13. The air inlet of the air duct 13 is connected to a fan 14. In addition, in actual implementation, a heating wire can also be installed inside the air duct 13 to improve the drying speed. During drying, the fan 14 is turned on to allow air to quickly enter the reactor body 1 to achieve the purpose of rapid drying.

[0029] It is worth noting that the terms "center," "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "longitudinal," and "horizontal" used in this patent to refer to orientation or positional relationships are all based on the appendix. Figure 1 The indicated orientation or positional relationship.

Claims

1. A reaction vessel for producing chemical products, characterized in that, It includes a reactor body (1), a top cover (2) detachably mounted on the top of the reactor body (1), two sets of water spray sections mounted on the bottom of the top cover (2), and a water supply device connected to the water spray sections; each set of water spray sections is detachably mounted with a protective cover (3) with a top opening on its exterior, and the top of the protective cover (3) is detachably connected to the top cover (2).

2. The reaction vessel for chemical product production according to claim 1, characterized in that, Each group of water spray sections includes multiple nozzles (4), and all the nozzles (4) in the two groups of water spray sections can form a circle at the bottom of the top cover (2).

3. The reaction vessel for chemical product production according to claim 1, characterized in that, Each of the protective covers (3) has a sealing end at its top, and the bottom of the top cover (2) has a closed groove (6) that is interference-fitted with the sealing end.

4. The reaction vessel for chemical product production according to claim 1, characterized in that, The protective cover (3) is made of acid and alkali resistant material.

5. A reaction vessel for chemical product production according to claim 2, characterized in that, The water supply device includes a water distribution pipe (7) disposed at the top of the top cover (2) and connected to each of the nozzles (4), a main water pipe (8) connected to the inlet of all the water distribution pipes (7), and a water tank connected to the inlet of the main water pipe (8).

6. The reaction vessel for chemical product production according to claim 1, characterized in that, Each of the protective covers (3) is provided with at least two handles (9) at its bottom end.

7. A reaction vessel for chemical product production according to claim 1, characterized in that, The reactor body (1) is provided with a rotating shaft (10), and a plurality of stirring rods (11) are provided on the outside of the rotating shaft (10). The rotating shaft (10) is fixedly connected to the output end of the motor (12) provided at the top of the top cover (2).

8. A reaction vessel for chemical product production according to claim 1, characterized in that, The top cover (2) is connected to an air duct (13), the air outlet of the air duct (13) is located inside the protective cover (3), and the air inlet of the air duct (13) is connected to a fan (14).