Efficient and precise hardware mold deburring structure

By using a highly efficient and precise hardware mold structure for stamping deburring, the problems of high work injury risk and environmental pollution in traditional methods are solved, and rapid deburring and automated production are achieved.

CN223491822UActive Publication Date: 2025-10-31DONGGUAN HAIYI TOOL & DIE CO LTD
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Patent Information

Application Number
CN202423051329.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-31
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Traditional deburring methods suffer from high risks of workplace injuries, low efficiency, and severe pollution.

Method used

It adopts a high-efficiency and precise hardware mold structure. The lower mold component and the upper mold component are closed together. The punch and bevel design are used to stamp and deburr the metal parts, and the nitrogen spring is used to realize automatic ejection.

Benefits of technology

It quickly and effectively removes burrs, reduces worker exposure risks, improves production efficiency, and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient precise hardware mould deburring structure, which relates to the technical field of metal fitting production and comprises a guide component, a lower mould component, a metal fitting and an upper mould component, the lower mould component is fixed on the lower portion of the guide component, the metal fitting is fixed on the upper portion of the guide component, and the upper mould component is fixed on the lower portion of the guide component. The upper die assembly is arranged on the lower die assembly, through groove burrs on the upper die assembly are punched through the lower die assembly and the metal accessories, the deburring effect is achieved, through die assembly of the lower die assembly and the upper die assembly, the through groove burrs on the metal accessories are punched, the burrs can be rapidly and effectively removed, and the machining efficiency is improved. Compared with a traditional manual deburring method or a chemical deburring method, direct contact between workers and burrs is reduced, industrial injury risks are reduced, production efficiency is improved, chemical agents do not need to be used, and pollution to the environment is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of metal parts manufacturing technology, specifically to a high-efficiency and precise deburring structure for hardware molds. Background Technology

[0002] During the production and processing of automotive parts, metal burrs often appear on the surface of the parts due to the need for machining. Deburring of metal parts is a crucial step in metal processing because burrs not only affect the appearance of the product but may also affect its performance and safety. Traditional deburring methods include manual deburring and chemical deburring. Manual deburring involves direct contact between workers and burrs, posing a risk of workplace injury and resulting in low efficiency. Furthermore, chemical deburring requires the use of chemical agents, which can easily cause pollution. To address this issue, we propose a highly efficient and precise hardware mold deburring structure. By closing the lower mold assembly and the upper mold assembly, the burrs in the grooves on the metal parts are stamped, which can quickly and effectively remove burrs. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a highly efficient and precise deburring structure for hardware molds, solving the problems mentioned in the background section.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency and precise deburring structure for hardware molds, including a guide component, and further comprising:

[0005] A lower mold assembly, which is fixed to the lower part of the guide assembly;

[0006] A metal fitting, which is fixed to the upper part of the guide assembly:

[0007] The upper mold assembly is disposed on the lower mold assembly, and the burrs on the upper through groove of the upper mold assembly are punched by the lower mold assembly and metal fittings to achieve the deburring effect.

[0008] Furthermore, the lower mold assembly includes:

[0009] Lower mold base;

[0010] The material groove is located on the upper part of the lower mold base, and the structure of the material groove and the metal fitting (2) are compatible.

[0011] Punch 1, two sets of punches 1 are fixed on the lower die base, and the upper part of the two sets of punches 1 passes through the upper through groove of the metal fitting;

[0012] Punch 2, multiple sets of punch 2 are fixed on the lower die base, and the positions of multiple sets of punch 2 correspond to the through slots on the metal parts.

[0013] Furthermore, the lower mold assembly also includes:

[0014] Limiting rods, multiple sets of the limiting rods are fixed on the lower mold base and located outside the material groove;

[0015] A nitrogen spring, or multiple sets of nitrogen springs, is fixedly mounted on the lower mold base, with metal fittings positioned above the multiple sets of nitrogen springs.

[0016] Furthermore, the upper mold assembly includes:

[0017] Upper mold base, which is located directly above;

[0018] A pressure plate, the lower part of which is adapted to the structure of the metal fittings;

[0019] Nitrogen spring 2, multiple sets of nitrogen spring 2 are fixed through the upper mold base and the pressure plate.

[0020] Furthermore, the upper mold assembly also includes:

[0021] The limiting grooves are formed on the outer surface of the pressure plate, and the positions of the limiting grooves and the limiting rods are corresponding.

[0022] The slots, the two sets of slots are opened at the lower part of the pressure plate, and the positions of the two sets of slots correspond to the positions of the two sets of punches.

[0023] Furthermore, the guiding component includes:

[0024] The base plate and the lower mold base are fixedly connected;

[0025] Top plate, wherein the top plate and the upper mold base are fixedly connected;

[0026] Guide pillars, multiple sets of the guide pillars are fixed to the edge of the base plate;

[0027] Guide sleeves, multiple sets of guide sleeves are fixed to the edge of the top plate, and multiple sets of guide sleeves are slidably connected to the outside of multiple sets of guide posts.

[0028] Compared with the above-mentioned background technology, the high-efficiency and precise deburring structure for hardware molds provided in this application includes a guide assembly, a lower mold assembly, metal parts, and an upper mold assembly. The lower mold assembly has two sets of punches, multiple sets of punches, and beveled edges on the material groove. When the upper mold assembly stamps the metal parts on the lower mold assembly, the two sets of punches and multiple sets of punches are used to perform the deburring operation, and the beveled edges are used to perform the chamfering operation on the metal parts.

[0029] This invention provides a highly efficient and precise deburring structure for hardware molds. Compared with existing technologies, it has the following advantages:

[0030] 1. A high-efficiency and precise deburring structure for hardware molds, which uses a lower mold assembly and an upper mold assembly to press the burrs on the through grooves of metal parts, can quickly and effectively remove burrs. Compared with traditional manual or chemical deburring methods, this structure reduces the direct contact between workers and burrs, reduces the risk of workplace injuries, improves production efficiency, and eliminates the need for chemical agents, thus reducing environmental pollution.

[0031] 2. A high-efficiency and precise deburring structure for hardware molds, which involves setting multiple sets of nitrogen springs on the lower mold base. When the mold is closed, the multiple sets of nitrogen springs are compressed under force, and when the mold is opened, the multiple sets of nitrogen springs extend to push the metal parts out of the material slot, thereby realizing automatic ejection and facilitating the removal of the metal parts. Attached Figure Description

[0032] Figure 1 A schematic diagram of the mold opening structure for a high-efficiency and precise deburring structure for hardware molds;

[0033] Figure 2 A schematic diagram of a mold closing structure for a high-efficiency and precise deburring structure for hardware molds;

[0034] Figure 3 This is a schematic diagram of the lower mold component in a high-efficiency and precise deburring structure for hardware molds.

[0035] Figure 4 This is a schematic diagram of the upper mold component in a high-efficiency and precise deburring structure for hardware molds.

[0036] Figure 5 This is a schematic diagram of the guide component in a high-efficiency and precise deburring structure for hardware molds.

[0037] Figure 6 A schematic diagram of the upper structure of a high-efficiency and precision deburring structure metal fitting for hardware molds;

[0038] Figure 7 This is a schematic diagram of the lower structure of a high-efficiency and precise deburring structure metal fitting for hardware molds.

[0039] In the diagram: 1. Lower die assembly; 11. Lower die base; 12. Material groove; 13. Limiting rod; 14. Punch one; 15. Punch two; 16. Nitrogen spring one; 2. Metal fittings; 3. Upper die assembly; 31. Upper die base; 32. Pressure plate; 33. Nitrogen spring two; 34. Limiting groove; 35. Slot; 4. Guide assembly; 41. Base plate; 42. Top plate; 43. Guide post; 44. Guide sleeve. Detailed Implementation

[0040] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0041] Please see Figure 1-7 This utility model provides a high-efficiency and precise deburring structure for hardware molds: a high-efficiency and precise deburring structure for hardware molds includes a guide component 4, a lower mold component 1, a metal part 2, and an upper mold component 3. Specifically, the metal part 2 is placed on the lower mold component 1, and the burrs on the through groove of the metal part 2 are punched by the mold closing of the lower mold component 1 and the upper mold component 3, which can quickly and effectively remove burrs. Compared with traditional manual deburring or chemical deburring methods, this structure reduces the direct contact between workers and burrs, reduces the risk of workplace injuries, improves production efficiency, and eliminates the need for chemical agents, thus reducing environmental pollution.

[0042] The lower die assembly 1 and the upper die assembly 3 are fixed to the guide assembly 4 by bolts. The lower die assembly 1 and the upper die assembly 3 can be replaced according to the structure and size of the metal parts 2, so as to meet the deburring requirements of different workpieces.

[0043] When the upper die assembly 3 moves downward to close with the lower die assembly 1, the guide assembly 4 can achieve precise alignment between the lower die assembly 1 and the upper die assembly 3, which can reduce errors in the stamping process.

[0044] The lower die assembly 1 includes a lower die base 11, a material groove 12, a punch 14, a punch 2 15, a limit rod 13, and a nitrogen spring 16. Specifically, the two sets of punches 14, the multiple sets of punches 2 15, and the material groove 12 are all provided with bevels. During the stamping process, the bevels and metal parts 2 are used to achieve the effects of deburring and chamfering.

[0045] Metal part 2 is placed on lower mold assembly 1, and two sets of punches 14 pass through the upper through slot of metal part 2. Then, the upper part of multiple sets of nitrogen springs 16 contacts metal part 2. After upper mold assembly 3 and lower mold assembly 1 are closed, metal part 2 enters material groove 12. The two sets of punches 14 and multiple sets of punches 15 are used to perform deburring operation, and the beveled edge is used to perform chamfering operation on metal part 2. After upper mold assembly 3 and lower mold assembly 1 are opened, multiple sets of nitrogen springs 16 extend and push metal part 2 out of material groove 12 to achieve automatic ejection, making it easy to remove metal part 2.

[0046] The upper mold assembly 3 includes an upper mold base 31, a pressure plate 32, a nitrogen spring 33, a limiting groove 34, and a slot 35. Specifically, the positions of multiple sets of limiting grooves 34 and multiple sets of limiting rods 13 are corresponding, and the positions of two sets of slots 35 and two sets of punches 14 are corresponding. Thus, when the upper mold assembly 3 and the lower mold assembly 1 are closed, the upper parts of the multiple sets of limiting rods 13 and the two sets of punches 14 respectively enter the interior of the multiple sets of limiting grooves 34 and the two sets of slots 35, thereby aligning and guiding the movement of the upper mold assembly 3.

[0047] The guide assembly 4 includes a base plate 41, a top plate 42, guide pillars 43, and guide sleeves 44. Specifically, when the top plate 42 moves downward, it can drive the upper die base 31 to move downward. By sliding multiple sets of guide pillars 43 inside multiple sets of guide sleeves 44, the movement of the upper die assembly 3 can be guided and aligned, which can reduce errors in the stamping process.

[0048] The high-efficiency and precise deburring structure for metal molds works as follows: First, the metal part 2 is placed on the lower mold assembly 1, and two sets of punches 14 pass through the upper slot of the metal part 2. Then, the upper parts of multiple sets of nitrogen springs 16 contact the metal part 2. When the external power device drives the top plate 42 and the upper mold assembly 3 to move downward, multiple sets of guide pillars 43 slide inside multiple sets of guide sleeves 44, thereby guiding and aligning the movement of the upper mold assembly 3. After the upper mold assembly 3 and the lower mold assembly 1 are closed, the metal part 2 enters the material groove 12 and is deburred by the two sets of punches 14 and multiple sets of punches 15. The metal part 2 is also chamfered by the bevel. After the stamping is completed, the external power device drives the top plate 42 and the upper mold assembly 3 to move upward, and the multiple sets of nitrogen springs 16 extend to push the metal part 2 out of the material groove 12.

Claims

1. A high-efficiency and precise deburring structure for hardware molds, comprising a guide component (4), characterized in that, Also includes: The lower mold assembly (1) is fixed to the lower part of the guide assembly (4); Metal fitting (2), said metal fitting (2) is fixed to the upper part of guide assembly (4): The upper mold assembly (3) is disposed on the lower mold assembly (1), and the burrs on the upper through groove of the upper mold assembly (3) are punched by the lower mold assembly (1) and the metal fittings (2) to achieve the deburring effect.

2. The high-efficiency and precision deburring structure for hardware molds according to claim 1, characterized in that, The lower mold assembly (1) includes: Lower mold base (11); Material groove (12), the material groove (12) is opened on the upper part of the lower mold base (11), and the structure of the material groove (12) is compatible with that of the metal fitting (2); Punch 1 (14), two sets of punch 1 (14) are fixed on the lower die base (11), and the upper part of the two sets of punch 1 (14) passes through the through groove of the metal fitting (2); Punch 2 (15), multiple sets of punch 2 (15) are fixed on the lower die base (11), and the positions of multiple sets of punch 2 (15) and the through slots on the metal fittings (2) are corresponding.

3. The high-efficiency and precision deburring structure for hardware molds according to claim 2, characterized in that, The lower mold assembly (1) also includes: Limiting rods (13), multiple sets of the limiting rods (13) are fixed on the lower mold base (11) and located outside the material groove (12); Nitrogen spring 1 (16), multiple sets of nitrogen spring 1 (16) are fixed through the lower mold base (11), and the metal fitting (2) is located above the multiple sets of nitrogen spring 1 (16).

4. The high-efficiency and precision deburring structure for hardware molds according to claim 1, characterized in that, The upper mold assembly (3) includes: Upper mold base (31), which is located directly above (21); The pressure plate (32) is adapted to the structure of the lower part of the pressure plate (32) and the metal fitting (2); Nitrogen spring 2 (33), multiple sets of nitrogen spring 2 (33) are fixed through the upper mold base (31) and the pressure plate (32).

5. The high-efficiency and precision deburring structure for hardware molds according to claim 4, characterized in that, The upper mold assembly (3) also includes: Limiting grooves (34), multiple sets of the limiting grooves (34) are formed on the outer surface of the pressure plate (32), and the positions of the multiple sets of limiting grooves (34) and the multiple sets of limiting rods (13) correspond to each other; Slots (35), two sets of slots (35) are provided on the lower part of the pressure plate (32), and the positions of the two sets of slots (35) and the two sets of punches (14) correspond to each other.

6. The high-efficiency and precision deburring structure for hardware molds according to claim 1, characterized in that, The guiding component (4) includes: The base plate (41) and the lower mold base (11) are fixedly connected; Top plate (42), the top plate (42) and the upper mold base (31) are fixedly connected; Guide posts (43), multiple sets of the guide posts (43) are fixed to the edge of the base plate (41); Guide sleeves (44), multiple sets of the guide sleeves (44) are fixed to the edge of the top plate (42), and multiple sets of the guide sleeves (44) are slidably connected to the outside of multiple sets of guide posts (43).