Slicing equipment for sponge production
By combining a slicing stage, laser cutter, cylinder, clamping plate, and torsion spring, the applicability of existing equipment for fixing sponge boards of specific shapes is solved, achieving stable clamping of square and round sponge boards and ensuring the stability and quality of the sponge boards during the slicing process.
Patent Information
- Application Number
- CN202422716783.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing sponge production slicing equipment can only fix sponge boards of specific shapes, which has poor applicability and cannot meet the needs of diversified sponge processing.
The design incorporates a combination of a slicing stage, laser cutter, cylinder, mounting block, clamping plate, and torsion spring. It can adaptively clamp and fix square and round sponge boards, and the angle can be finely adjusted by a motor-driven disc. Combined with a rubber pad to increase friction, it ensures the stability of the sponge board during the slicing process.
It achieves stable clamping of diverse sponge boards, improves the applicability of the equipment and the stability during the slicing process, avoids sponge board slippage and surface damage, and meets the needs of diverse sponge processing.
Smart Images
Figure CN223492338U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of slicing equipment, and in particular relates to a slicing equipment for sponge production. Background Technology
[0002] Sponge is a porous elastic material, mainly made of wood cellulose fibers, foamed plastic polymers, or sponge animals. It has good water absorption and can be used to clean items. It is also widely used in various industries, such as furniture manufacturing and automotive industry. Sponge production requires the use of slicing equipment to precisely cut the sponge raw materials according to preset sizes and shapes. It is widely used in the industrial production of sponge products to achieve efficient and precise cutting operations.
[0003] Existing sponge production slicing equipment, traditional slicing equipment, can only fix sponge boards of specific shapes (such as a single square or circle), which has poor applicability and cannot meet the market's demand for diversified sponge processing. It needs to be improved. Therefore, a new sponge production slicing equipment is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a sponge production slicing device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a sponge production slicing device, comprising a slicing table and a laser cutter disposed above the slicing table. The slicing table is square, and cylinders are fixedly installed at the corners of the slicing table. A mounting block is fixedly installed at the end of the output shaft of each cylinder. A symmetrical clamping plate is rotatably disposed on the side of the mounting block away from the cylinder. The angle between the two sets of clamping plates is set between 60 degrees and 90 degrees. A symmetrical torsion spring is disposed on the mounting block, and the end of the torsion spring is fixedly installed to the end of the rotating shaft of the clamping plate.
[0006] As a further description of the above solution, by setting up a slicing stage, laser cutter, cylinder, mounting block, clamping plate, and torsion spring, square and round sponge boards can be clamped and fixed. This not only has strong applicability and meets diverse sponge processing needs, but also has a good fixing effect, ensuring the stability of the sponge board during the slicing process.
[0007] Preferably, a disc is rotatably mounted in the center of the slicing stage, and a motor is fixedly mounted on the bottom surface of the slicing stage, with the end of the motor output shaft fixedly mounted to the center of the disc.
[0008] As a further description of the above solution, the motor drives the disc to rotate, which can finely adjust the angle of the square sponge board, making it easier to clamp and fix the sponge board.
[0009] Preferably, the disk is provided with a scale.
[0010] As a further description of the above solution, the scale set on the disc makes it easier to neatly place the sponge board and further facilitates the clamping and fixing of the sponge board.
[0011] Preferably, a pad is laid on the side of the clamping plate, and the pad is made of rubber.
[0012] As a further description of the above solution, the rubber pads laid on the sides of the clamping plate can increase the friction between the rubber pads and the sponge board when clamping the sponge board, further preventing the sponge board from slipping during the slicing process. At the same time, the rubber material has a certain degree of elasticity and softness, which can prevent the clamping plate from damaging the surface of the sponge board and ensure the quality of the sponge board.
[0013] Preferably, the mounting block is snapped onto the end of the cylinder output shaft.
[0014] As a further description of the above solution, the mounting block is snapped onto the end of the cylinder output shaft, making the connection between the mounting block and the cylinder output shaft both secure and easy to disassemble and replace.
[0015] Preferably, the slicing stage is equipped with a controller, which is electrically connected to the cylinder, the motor, and the laser cutter.
[0016] As a further description of the above solution, a controller is provided to automatically control the various components of the device.
[0017] In summary, compared with the prior art, the beneficial effects of this utility model are: by setting up a slicing stage, a laser cutter, a cylinder, a mounting block, a clamping plate, and a torsion spring, it can clamp and fix square and round sponge boards. It is not only highly applicable and meets the diverse sponge processing needs, but also has a good fixing effect, ensuring the stability of the sponge board during the slicing process. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a top view of the structural structure of this utility model;
[0020] Figure 3 This is a structural diagram of the mounting block and clamping plate of this utility model;
[0021] Figure 4 This is a structural diagram of the clamping plate and torsion spring of this utility model;
[0022] Figure 5 This is a bottom view of the structure of this utility model.
[0023] Legend:
[0024] 1. Slicing stage; 2. Laser cutter; 3. Cylinder; 4. Mounting block; 5. Clamping plate; 6. Torsion spring; 7. Disc; 8. Motor. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figure 1-5 This utility model provides a technical solution:
[0027] A sponge production slicing device includes a slicing table 1 and a laser cutter 2 disposed above the slicing table 1. The slicing table 1 is square, and cylinders 3 are fixedly installed at each corner of the slicing table 1. A mounting block 4 is fixedly installed at the end of the output shaft of each cylinder 3. A symmetrical clamping plate 5 is rotatably disposed on the side of the mounting block 4 away from the cylinder 3. The angle between the two sets of clamping plates 5 is set between 60 degrees and 90 degrees. A symmetrical torsion spring 6 is disposed on the mounting block 4, and the end of the torsion spring 6 is fixedly installed to the rotating shaft end of the clamping plate 5.
[0028] In the sponge production slicing equipment, the slicing table 1 is a platform for the sponge board, and the laser cutter 2 can perform non-contact cutting of the sponge board according to a preset pattern or shape by emitting a high-energy laser beam.
[0029] When it is necessary to slice the sponge, place the sponge board on the slicing stage 1, and simultaneously activate the four sets of cylinders 3 at the corners of the slicing stage 1. The output shafts of the cylinders 3 extend and push the mounting block 4 toward the sponge board. As the two sets of clamping plates 5 rotatably mounted on the mounting block 4 approach the sponge board, due to the action of the torsion spring 6, the clamping plates 5 can adaptively fit the edge of the sponge board. For square sponge boards, the four cylinders 3 push the mounting block 4 so that the clamping plates 5 clamp the four corners of the sponge board from four directions. For round sponge boards, by adjusting the extension and retraction of the cylinders 3, the clamping plates 5 can also fit the edge of the round sponge board for clamping and fixing. The torsion spring 6 provides a certain elastic pressure for the clamping plates 5 to ensure that the clamping plates 5 can fit tightly against the sponge board and enhance the fixing effect. After the sponge board is fixed, start the laser cutter 2 to cut it.
[0030] This sponge production slicing equipment can clamp and fix square and round sponge boards. It is not only highly applicable and meets diverse sponge processing needs, but also has a good fixing effect, ensuring the stability of the sponge board during the slicing process.
[0031] A disc 7 is rotatably mounted in the middle of the slicing stage 1, and a motor 8 is fixedly mounted on the bottom surface of the slicing stage 1. The end of the output shaft of the motor 8 is fixedly mounted to the middle of the disc 7.
[0032] Motor 8 drives disc 7 to rotate, which can finely adjust the angle of the square sponge board, making it easier to clamp and fix the sponge board.
[0033] The disc 7 has a scale.
[0034] The scale on the disc 7 makes it easy to neatly place the sponge board and further facilitates the clamping and fixing of the sponge board.
[0035] The side of the clamping plate 5 is covered with a pad, which is made of rubber.
[0036] The rubber pads laid on the sides of the clamping plate 5 increase the friction between the clamping plate and the sponge plate when clamping the sponge plate, further preventing the sponge plate from slipping during the slicing process. At the same time, the rubber material has a certain degree of elasticity and softness, which can prevent the clamping plate 5 from damaging the surface of the sponge plate and ensure the quality of the sponge plate.
[0037] Mounting block 4 is snapped onto the end of the output shaft of cylinder 3;
[0038] Mounting block 4 is snapped onto the end of the output shaft of cylinder 3, making the connection between mounting block 4 and the output shaft of cylinder 3 both secure and easy to disassemble and replace.
[0039] A controller is provided on the slicing stage 1, and the controller is electrically connected to the cylinder 3, the motor 8, and the laser cutter 2 respectively;
[0040] Setting up a controller enables automatic control of various components of the device.
[0041] Working principle:
[0042] In the sponge production slicing equipment, the slicing table 1 is a platform for the sponge board, and the laser cutter 2 can perform non-contact cutting of the sponge board according to a preset pattern or shape by emitting a high-energy laser beam.
[0043] When it is necessary to slice the sponge, place the sponge board on the slicing stage 1, and simultaneously activate the four sets of cylinders 3 at the corners of the slicing stage 1. The output shafts of the cylinders 3 extend and push the mounting block 4 toward the sponge board. As the two sets of clamping plates 5 rotatably mounted on the mounting block 4 approach the sponge board, due to the action of the torsion spring 6, the clamping plates 5 can adaptively fit the edge of the sponge board. For square sponge boards, the four cylinders 3 push the mounting block 4 so that the clamping plates 5 clamp the four corners of the sponge board from four directions. For round sponge boards, by adjusting the extension and retraction of the cylinders 3, the clamping plates 5 can also fit the edge of the round sponge board for clamping and fixing. The torsion spring 6 provides a certain elastic pressure for the clamping plates 5 to ensure that the clamping plates 5 can fit tightly against the sponge board and enhance the fixing effect. After the sponge board is fixed, start the laser cutter 2 to cut it.
[0044] Motor 8 drives disc 7 to rotate, which can finely adjust the angle of the square sponge board, making it easier to clamp and fix the sponge board.
[0045] The scale on the disc 7 makes it easy to neatly place the sponge board and further facilitates the clamping and fixing of the sponge board;
[0046] The rubber pads laid on the sides of the clamping plate 5 can increase the friction between the clamping plate and the sponge plate when clamping the sponge plate, further preventing the sponge plate from slipping during the slicing process. At the same time, the rubber material has a certain degree of elasticity and softness, which can prevent the clamping plate 5 from damaging the surface of the sponge plate and ensure the quality of the sponge plate.
[0047] Mounting block 4 is snapped onto the end of the output shaft of cylinder 3, making the connection between mounting block 4 and the output shaft of cylinder 3 both secure and easy to disassemble and replace.
[0048] Setting up a controller enables automatic control of various components of the device;
[0049] This sponge production slicing equipment can clamp and fix square and round sponge boards. It is not only highly applicable and meets diverse sponge processing needs, but also has a good fixing effect, ensuring the stability of the sponge board during the slicing process.
[0050] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A sponge production slicing device, comprising a slicing table (1) and a laser cutter (2) disposed above the slicing table (1), characterized in that, The slicing stage (1) is square, and cylinders (3) are fixedly installed at the corners of the slicing stage (1). The output shaft ends of the cylinders (3) are fixedly mounted with blocks (4). The mounting blocks (4) are rotatably mounted with symmetrical clamps (5) on the side away from the cylinders (3). The angle between the two sets of clamps (5) is set between 60 degrees and 90 degrees. Symmetrical torsion springs (6) are provided on the mounting blocks (4). The ends of the torsion springs (6) are fixedly mounted to the rotating shaft ends of the clamps (5).
2. The sponge production slicing equipment according to claim 1, characterized in that, A disc (7) is rotatably mounted in the middle of the slicing stage (1), and a motor (8) is fixedly mounted on the bottom surface of the slicing stage (1). The end of the output shaft of the motor (8) is fixedly mounted to the middle of the disc (7).
3. The sponge production slicing equipment according to claim 2, characterized in that, The disc (7) is provided with a scale.
4. The sponge production slicing equipment according to claim 1, characterized in that, The side of the clamp (5) is covered with a pad, which is made of rubber.
5. The sponge production slicing equipment according to claim 1, characterized in that, The mounting block (4) is snapped onto the end of the output shaft of the cylinder (3).
6. The sponge production slicing equipment according to claim 2, characterized in that, The slicing stage (1) is equipped with a controller, which is electrically connected to the cylinder (3), the motor (8), and the laser cutter (2).