Wedge-shaped jacking mechanism with double precise positioning function

By using a wedge-shaped lifting mechanism with dual precision positioning, combined with vertical and horizontal cylinders, the problems of inaccurate positioning and insufficient support during the pressing process of the lifting mechanism are solved, achieving stable pressing and forming of product parts, and improving production efficiency and product quality.

CN223492543UActive Publication Date: 2025-10-31SUZHOU HERUIKE INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422831136.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-10-31
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

Existing lifting mechanisms have difficulty achieving accurate positioning and providing sufficient support strength when pressing product parts, resulting in the pressure head being unable to successfully press the product parts into shape.

Method used

The wedge-shaped lifting mechanism employs dual precision positioning, combining vertical and horizontal cylinders. Through the cooperation of positioning pins and wedge blocks, it achieves accurate positioning of the tooling plate and lifting of the ejector rod, ensuring stable support for product parts during the pressing process.

Benefits of technology

It achieves accurate positioning and strong support of the tooling plate, ensuring that the press head can smoothly press the product parts into shape, thereby improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wedge-shaped jacking mechanism with double precise positioning, which comprises a first jacking mechanism and a second jacking mechanism, the first jacking mechanism comprises a vertical cylinder fixedly arranged on a conveyor line rack and a jacking plate connected with the vertical cylinder, the middle part of the jacking plate is provided with a jacking abdicating hole, and the jacking abdicating hole is provided with a jacking hole. The second jacking mechanism comprises a jacking rod arranged in the jacking receding hole in a matched mode, a wedge-shaped block abutting against the bottom end of the jacking rod, and a horizontal air cylinder connected with the wedge-shaped block. A product part is positioned on the tool plate, the vertical air cylinder drives the jacking plate to ascend, and the tool plate is jacked up from the conveying line. Afterwards, the horizontal air cylinder drives the wedge-shaped block to move horizontally, and the wedge-shaped block drives the ejector rod to penetrate through the tool plate to be supported below the product part. And then, the pressure head descends to press the product part into a molded product. According to the design, the tool plate can be accurately positioned, powerful support is provided for product parts, and it is guaranteed that the product parts can be smoothly pressed into a formed product through the pressing head.
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Description

Technical Field

[0001] This utility model relates to production equipment, specifically to a product lifting and positioning mechanism. Background Technology

[0002] Pulley products require assembly via pressing, for example, pressing the pulley bracket to the pulley shaft. During pressing, the product parts are positioned on a tooling plate, and a pressure head acts on the parts from top to bottom, pressing them together to form the product. In production, an assembly line method is used. The tooling plate positioning the product parts moves along the conveyor line to the pressing station. A lifting mechanism lifts the tooling plate, and after the tooling plate is removed from the conveyor line, the pressure head descends, pressing the product together. Because the pressure head forcibly presses the product parts together, the lifting mechanism supporting the tooling plate or product parts needs sufficient strength and precision to ensure that the pressure head accurately presses the product parts into the finished product. Utility Model Content

[0003] The technical problem solved by this utility model is to provide a lifting mechanism that can accurately position the tooling plate and provide strong support for the product parts, so as to ensure that the press head can smoothly press the product parts into a molded product.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a wedge-shaped lifting mechanism with dual precision positioning, comprising a first lifting mechanism and a second lifting mechanism. The first lifting mechanism includes a vertical cylinder fixedly mounted on the conveyor frame and a lifting plate connected to the vertical cylinder. The lifting plate is provided with a positioning post, and the bottom surface of the tooling plate is provided with a positioning hole that cooperates with the positioning post. The middle part of the lifting plate is provided with a lifting clearance hole. The second lifting mechanism includes a push rod that cooperates in the lifting clearance hole, a wedge block that abuts against the bottom end of the push rod, and a horizontal cylinder connected to the wedge block. The wedge block is slidably fitted on a guide plate, and the horizontal cylinder and the guide plate are fixedly mounted on the conveyor frame.

[0005] According to the above technical solution, the product part is positioned on a tooling plate. A conveyor line transports the tooling plate forward to the pressing station. A blocking device prevents the tooling plate from advancing. A vertical cylinder drives a lifting plate to rise, and a positioning pin on the lifting plate inserts into the positioning hole of the tooling plate, lifting the tooling plate off the conveyor line, thus initially positioning the product part. Then, a horizontal cylinder drives a wedge block to move horizontally. The wedge block acts on the bottom end of a push rod, lifting the push rod. The top end of the push rod passes upward through the tooling plate and supports the product part below. Afterward, the pressure head descends, pressing the product part into a molded product. The upward passage of the top end of the push rod through the tooling plate, supporting the product part while simultaneously repositioning the tooling plate and the product parts on it.

[0006] The lifting mechanism of this invention can accurately position the tooling plate and provide strong support for the product parts, so as to ensure that the pressure head can smoothly press the product parts into the molded product.

[0007] The lifting plate is fixedly mounted on the first guide rod, and the first guide sleeve is fitted on the first guide rod. The first guide sleeve is fixedly mounted on the conveyor frame.

[0008] There is a pair of first guide rods, which are set on the left and right sides of the lifting plate, and the bottom ends of the pair of first guide rods are connected by a connecting plate.

[0009] A guide module is provided in the lifting clearance hole, and the guide module has a guide hole. The push rod is fitted into the guide hole of the guide module.

[0010] A second guide rod is provided between the lifting plate and the connecting plate. The second guide rod passes through the guide plate and is fitted with a second guide sleeve. The second guide sleeve is connected to the top rod through a connector.

[0011] A return spring is fitted onto the second guide rod, located between the lifting plate and the second guide sleeve. When the push rod rises, the second guide sleeve rises accordingly, compressing the return spring. After the product is pressed and molded, the wedge block retracts and resets under the drive of the horizontal cylinder. Under the force of the return spring and gravity, the push rod descends and resets, detaching from the tooling plate. Even when the push rod reaches its lowest position, its top end remains within the guide hole of the guide module.

[0012] A pair of guide rails are provided on the guide plate, and the bottom of the wedge block is movably fitted in the pair of guide rails. Driven by a horizontal cylinder, the wedge block moves linearly along the pair of guide rails. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings:

[0014] Figure 1 This is a schematic diagram of tooling plate 40;

[0015] Figure 2 This is a top view of tooling plate 40;

[0016] Figure 3 This is a schematic diagram showing the tooling plate 40 viewed from below;

[0017] Figure 4 A schematic diagram showing the positioning of product part 90 on tooling plate 40;

[0018] Figure 5 A schematic diagram of the combined structure of the wedge-shaped lifting mechanism and the conveyor line 50;

[0019] Figure 6 This is a schematic diagram of a wedge-shaped lifting mechanism;

[0020] Figure 7 This is a schematic diagram of the wedge-shaped lifting mechanism from another perspective;

[0021] Figure 8 A schematic diagram of the combined structure of the wedge-shaped lifting mechanism and the tooling plate 40;

[0022] Figure 9 for Figure 8 The main view;

[0023] Figure 10 This is a schematic diagram of wedge block 21.

[0024] Explanation of symbols in the diagram:

[0025] 10. Lifting plate; 11. Vertical cylinder; 12. Positioning column; 13. First guide rod; 14. First guide sleeve; 15. Connecting plate; 16. Guide module;

[0026] 20. Push rod; 21. Wedge block; 22. Horizontal cylinder; 23. Guide plate; 24. Second guide rod; 25. Second guide sleeve; 26. Return spring; 27. Guide rail;

[0027] 40. Tooling plate; 41. Positioning holes;

[0028] 50. Conveyor line; 51. Blocking device;

[0029] 90. Product parts. Detailed Implementation

[0030] Combination Figure 5 , Figure 6 , Figure 7 A double precision positioning wedge lifting mechanism includes a first lifting mechanism and a second lifting mechanism. The first lifting mechanism includes a vertical cylinder 11 fixedly mounted on the conveyor frame and a lifting plate 10 connected to the vertical cylinder. The lifting plate is provided with a positioning post 12. The bottom surface of the tooling plate 40 is provided with a positioning hole 41 that cooperates with the positioning post. The middle part of the lifting plate is provided with a lifting clearance hole. The second lifting mechanism includes a push rod 20 that cooperates in the lifting clearance hole, a wedge block 21 that abuts against the bottom end of the push rod, and a horizontal cylinder 22 connected to the wedge block. The wedge block is slidably fitted on a guide plate 23. The horizontal cylinder and the guide plate are fixedly mounted on the conveyor frame.

[0031] The lifting plate 10 is fixedly mounted on the first guide rod 13, and the first guide sleeve 14 is sleeved on the first guide rod. The first guide sleeve is fixedly mounted on the conveyor frame.

[0032] The number of first guide rods 13 is one pair, and the pair of first guide rods are set on the left and right sides of the lifting plate 10. The bottom ends of the pair of first guide rods are connected by connecting plates 15.

[0033] A guide module 16 is provided in the lifting clearance hole. The guide module has a guide hole, and the push rod 20 is fitted in the guide hole of the guide module.

[0034] A second guide rod 24 is provided between the lifting plate 10 and the connecting plate 15. The second guide rod passes through the guide plate 23 and is fitted with a second guide sleeve 25. The second guide sleeve is connected to the top rod 20 through a connector.

[0035] A reset spring 26 is sleeved on the second guide rod 24, and the reset spring is located between the lifting plate 10 and the second guide sleeve 25.

[0036] A pair of guide rails 27 are provided on the guide plate 23, and the bottom of the wedge block 21 is movably fitted in the pair of guide rails.

[0037] In practice, refer to Figure 5 , Figure 8 , Figure 9 Product part 90 is positioned on tooling plate 40. Conveyor line 50 conveys tooling plate forward to pressing station. Blocking device 51 blocks tooling plate 40 from moving forward. Vertical cylinder 11 drives lifting plate 10 to rise. Positioning pin 12 on lifting plate is inserted into positioning hole 41 of tooling plate (e.g., ...). Figure 3 The tooling plate is lifted from the conveyor line 50, and the product part 90 is initially positioned. Then, the horizontal cylinder 22 drives the wedge block 21 to translate, and the wedge block acts on the bottom end of the push rod 20, lifting the push rod. The top end of the push rod passes upward through the tooling plate 40 and supports the product part 90 below. Afterward, the pressure head descends, pressing the product part into a molded product.

[0038] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation and application scope based on the idea of ​​this utility model. The content of this specification should not be construed as a limitation of this utility model.

Claims

1. A wedge-shaped lifting mechanism with dual precision positioning, comprising a first lifting mechanism and a second lifting mechanism, wherein the first lifting mechanism comprises a vertical cylinder (11) fixedly mounted on a conveyor frame and a lifting plate (10) connected to the vertical cylinder, the lifting plate being provided with a positioning post (12), and the bottom surface of a tooling plate (40) being provided with a positioning hole (41) cooperating with the positioning post, characterized in that: The lifting plate has a lifting clearance hole in the middle. The second lifting mechanism includes a top rod (20) that fits in the lifting clearance hole, a wedge block (21) that abuts against the bottom end of the top rod, and a horizontal cylinder (22) that is connected to the wedge block. The wedge block is slidably fitted on the guide plate (23). The horizontal cylinder and the guide plate are fixedly mounted on the conveyor frame.

2. The wedge-shaped lifting mechanism with dual precision positioning as described in claim 1, characterized in that: The lifting plate (10) is fixedly mounted on the first guide rod (13), and the first guide sleeve (14) is sleeved on the first guide rod. The first guide sleeve is fixedly mounted on the conveyor frame.

3. The wedge-shaped lifting mechanism with dual precision positioning as described in claim 2, characterized in that: The number of first guide rods (13) is one pair. The pair of first guide rods are set on the left and right sides of the lifting plate (10), and the bottom ends of the pair of first guide rods are connected by connecting plates (15).

4. The wedge-shaped lifting mechanism with dual precision positioning as described in claim 1, characterized in that: A guide module (16) is provided in the lifting clearance hole. The guide module has a guide hole, and the push rod (20) is fitted in the guide hole of the guide module.

5. The wedge-shaped lifting mechanism with dual precision positioning as described in claim 3, characterized in that: A second guide rod (24) is provided between the lifting plate (10) and the connecting plate (15). The second guide rod passes through the guide plate (23). A second guide sleeve (25) is fitted on the second guide rod. The second guide sleeve is connected to the top rod (20) through a connector.

6. The wedge-shaped lifting mechanism with dual precision positioning as described in claim 5, characterized in that: A reset spring (26) is sleeved on the second guide rod (24), and the reset spring is located between the lifting plate (10) and the second guide sleeve (25).

7. The wedge-shaped lifting mechanism with dual precision positioning as described in claim 1, characterized in that: A pair of guide rails (27) are provided on the guide plate (23), and the bottom of the wedge block (21) is movably fitted in the pair of guide rails.

Citation Information

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