Automatic assembling machine

By integrating the feeding and assembly mechanisms into one device, the automated feeding and assembly of multiple materials is achieved, solving the problems of large quantity, high cost, and cumbersome transportation of existing equipment, thereby improving production efficiency and reducing costs.

CN223492575UActive Publication Date: 2025-10-31DONGGUAN JICHUANG ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202422798604.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-10-31
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

Existing automated assembly equipment is characterized by a large number of devices, high cost, large space occupation, cumbersome material handling, and low production efficiency, especially for products with handles (rods) such as medical testing brushes.

Method used

Design an automated assembly machine that integrates feeding and assembly mechanisms into one device. Through the coordinated work of the material travel mechanism, feeding mechanism, and assembly mechanism, it can realize the automatic feeding and assembly of multiple materials, reducing manual intervention.

Benefits of technology

This system enables automated feeding and assembly of multiple materials on a single device, reducing equipment and production costs, solving material handling problems, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic assembling machine which comprises a machine body and a control system, at least two sets of feeding mechanisms, a discharging mechanism and an assembling mechanism are arranged on a working table plate of the machine body, and each set of feeding mechanism aims at the feeding process of one kind of material workpieces; a material advancing mechanism is further arranged on the working table plate, and the feeding mechanism and the assembling mechanism face the material advancing mechanism. The material advancing mechanism comprises at least two material workpiece bearing pieces, at least one bearing piece is a movable bearing piece, and the movable bearing piece is connected with a lifting driving device and an advancing driving device to achieve advancing of material workpieces. Therefore, respective feeding and separate assembly of a plurality of materials can be automatically achieved on one device, manual intervention is not needed in the feeding process and the assembly process, and therefore the device and production cost can be reduced, the material transfer problem is solved, the production efficiency is improved, and manpower can be saved.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment technology, and in particular to an automated assembly equipment mainly for products with handles (rods). Background Technology

[0002] Many products consist of multiple parts, such as brushes used in the medical field. A typical structure of such brushes includes a handle, a sleeve, and a brush head. The brush head is assembled and fixed to the head of the handle, and the sleeve is fitted onto the handle, allowing them to rotate relative to each other. Traditionally, these multi-part products with handles (barrels) are assembled manually, which is not only inefficient but also requires a large workforce and incurs high labor costs. While automated assembly equipment has been invented, improving efficiency and reducing labor costs to some extent, such equipment is usually divided into several parts corresponding to different processes. A common approach is one assembly process per machine, resulting in a large number of required machines, high equipment costs, large space requirements, and cumbersome material transfer between different machines, ultimately impacting production efficiency. Utility Model Content

[0003] This invention addresses the shortcomings of existing technologies by providing an automated assembly machine with a more rational structural design. This machine can automatically feed and assemble multiple workpieces without requiring multiple devices, resulting in higher efficiency and lower cost. It is primarily suitable for products with handles (rods), such as medical testing brushes.

[0004] To solve the above-mentioned technical problems, this utility model adopts the following technical solution: an automated assembly machine, including a body and a control system, wherein a feeding mechanism, a unloading mechanism and an assembly mechanism are provided on the worktable of the machine body, and the feeding mechanism and the assembly mechanism are uniformly controlled by the control system; the feeding mechanism includes at least two sets, each set of feeding mechanisms is for a feeding process of a certain type of material workpiece, characterized in that: a material traveling mechanism is also provided on the worktable, the material traveling mechanism extends along the direction of the process, and the feeding mechanism and the assembly mechanism are both facing the material traveling mechanism; the material traveling mechanism includes at least two material workpiece carriers, each carrier having a groove-shaped structure for carrying the material workpiece; wherein at least one carrier is a movable carrier, the movable carrier being connected to a lifting drive device and a traveling drive device, the traveling drive device driving the raised carrier to carry the material workpiece forward to achieve the traveling of the material workpiece.

[0005] Furthermore, the bearing member is a rack, and the groove structure is a toothed groove; the rack includes two fixed racks and two movable racks, and the movable bearing member is a movable rack; the two fixed racks and the two movable racks are parallel to each other, and the two movable racks are arranged between the two fixed racks; a baffle is provided on the outside of the two fixed racks, and the top of the baffle is higher than the top of each rack, forming a channel for the material workpiece to travel through the two baffles; the two movable racks are higher than the two fixed racks when raised, and lower than the two fixed racks when lowered.

[0006] Furthermore, the bottoms of the two movable racks are connected to each other to form an integral structure, and a lifting cylinder is connected to the bottom of the movable rack as a lifting drive device; the lifting cylinder is mounted on a cylinder mounting bracket, which is movably mounted on a track, and the track is mounted on the bottom surface of the worktable in an attitude parallel to the fixed rack; the traveling drive device adopts a traveling cylinder, and the cylinder mounting bracket is connected to the cylinder rod of the traveling cylinder through a fisheye joint; limiters are respectively set at the positions of the front end and the rear end of the cylinder mounting bracket, and the limiters separate the space range for the cylinder mounting bracket to move back and forth.

[0007] Furthermore, a limit bracket is installed on the workbench, extending across the baffle to above the fixed rack and the movable rack; a limit rod is installed on the limit bracket, with the position of the limit rod slightly higher than the position of the movable rack when it is raised to its highest point.

[0008] Furthermore, the feeding mechanism includes a first feeding mechanism, which includes two hoppers, each equipped with a roller, and the rollers are connected to roller motors; several material slots for placing rod-shaped material workpieces are provided on the circumferential surface of the rollers, and a discharge port is provided at the bottom of the hopper, which is suspended above the fixed rack and the movable rack; one of the two hoppers feeds material to the odd-numbered slots on the fixed rack, and the other hopper feeds material to the even-numbered slots on the fixed rack.

[0009] Furthermore, the feeding mechanism also includes a second feeding mechanism for conveying the second material workpiece, which is located next to the material traveling mechanism. The second feeding mechanism includes a rotating frame connected to a rotating cylinder for horizontal rotation. Grip cylinders are connected to both ends of the rotating frame, and grippers are connected to the grippers. A transfer material seat and an insertion material seat are respectively located below both ends of the rotating frame. The transfer material seat is connected to a first vibrating plate via a first direct vibrator, and the insertion material seat is connected to the side of the material traveling mechanism. The rotating cylinder is mounted on a lifting cylinder to allow the rotating frame and grippers to be raised and lowered together. An insertion cylinder is located behind the insertion material seat, connected to an insertion push plate, which is connected to an insertion push rod. The insertion push rod is opposite to the insertion material seat to form an insertion structure that pushes the second material workpiece toward a rod-shaped material workpiece placed on a fixed rack.

[0010] Furthermore, a clamping cylinder is installed next to the insert base. The clamping cylinder is connected to two clamping brackets, and the two clamping brackets are controlled to close together to clamp the rod-shaped material workpiece.

[0011] Furthermore, the feeding mechanism also includes a third feeding mechanism for conveying a third material workpiece. This third feeding mechanism is located near the tail end of the material traveling mechanism, where a downward-sloping unloading channel serves as the unloading mechanism. The third feeding mechanism includes a mounting base, on which a material-picking lifting cylinder is mounted via a material-picking linear module on the bottom surface. The material-picking lifting cylinder is connected to a hanger, and a material-picking cylinder and a material-shifting cylinder are respectively mounted at the front and rear positions of the bottom of the hanger. The material-shifting cylinder is located near... The material feeding mechanism has a picking cylinder located away from it. The picking cylinder is connected to a picking claw, and the transferring cylinder is connected to a transferring claw. A second vertical vibrator is located at the starting position of the picking mechanism, and the second vertical vibrator is connected to a second vibrating plate. A feeding seat is located near the material feeding mechanism, and the feeding seat is connected to a feeding seat cylinder to enable lifting. A transfer seat is located between the starting position of the picking mechanism and the feeding seat, and the distance between the transfer seat and the starting position of the picking mechanism and the feeding seat is the same as the distance between the picking claw and the transferring claw.

[0012] Furthermore, the feeding surface of the second vibrator is inclined backward and downward, and the third material workpiece is placed on it in an inclined posture; a material picking and pushing cylinder is installed on the middle bottom surface of the hanger. The material picking and pushing cylinder is connected to the material picking cylinder through a joint shaft to form a structure that can push the material picking cylinder to rotate to an inclined posture, so as to adapt to the posture of the third material workpiece.

[0013] Furthermore, the assembly mechanism is located on the opposite side of the material feeding mechanism and the feeding seat. A clearance opening is provided on the baffle of the material feeding mechanism, and the clearance opening is opposite to the assembly mechanism. The assembly mechanism includes a rotary motor and a push motor. The rotary motor is mounted on the push motor, and the push motor is mounted on the worktable. A rotary head is installed at the front end of the rotary motor, and a connector for inserting rod-shaped material workpieces is installed at the front end of the rotary head.

[0014] Furthermore, a pressing mechanism is provided between the third feeding mechanism and the assembly mechanism. The pressing mechanism includes a fixed base and a pressing frame. A pressing cylinder is installed on the fixed base. The pressing frame is connected to the pressing cylinder and suspended above the material traveling mechanism. The pressing cylinder controls the pressing frame to press down to limit the middle position of the rod-shaped material workpiece. A pressing head cylinder is also installed on the fixed base. The pressing head cylinder is connected to a pressing head arm. The pressing head arm is suspended above the discharge seat. The pressing head cylinder drives the pressing head arm to descend to press down the third material workpiece placed on the discharge seat.

[0015] This invention, by setting up a feeding mechanism for different materials (workpieces), a material moving mechanism for automatically pushing the materials forward, and an assembly mechanism, can automatically realize the separate feeding and assembly of multiple materials on one machine. The feeding and assembly processes do not require manual intervention, thereby reducing equipment and production costs, solving material transfer problems, improving production efficiency, and saving manpower. Attached Figure Description

[0016] Figure 1 This is an overall structural diagram of the present invention (with the outer cover and body removed).

[0017] Figure 2 This is a top view of the present invention;

[0018] Figure 3 This is a structural diagram of the second feeding mechanism;

[0019] Figure 4 Structural diagram showing the removal of the rotating part of the second feeding mechanism;

[0020] Figure 5 A structural diagram of the second feeding mechanism after the vibratory feeder has been removed;

[0021] Figure 6 This is a structural diagram of the material transport mechanism;

[0022] Figure 7 This is a structural diagram of the material transport mechanism from another angle;

[0023] Figure 8 A structural diagram of the material conveying mechanism after removing the baffles and worktable.

[0024] Figure 9 This is a structural diagram of the third feeding mechanism;

[0025] Figure 10 This is a structural diagram of the third feeding mechanism from another angle;

[0026] Figure 11 This is a structural diagram showing the cooperation between the assembly mechanism and the pressing mechanism;

[0027] Figure 12 This is a structural diagram showing the assembly mechanism and the pressing mechanism from another angle.

[0028] Figure 13 This is another structural diagram showing the cooperation between the assembly mechanism and the pressing mechanism;

[0029] Figure 14 for Figure 1 A partially enlarged view of the docking point between the first feeding mechanism and the material traveling mechanism.

[0030] In the diagram, 1 is the workbench, 2 is the first feeding mechanism, 21 is the hopper, 22 is the roller, 23 is the roller motor, 24 is the material trough, 25 is the discharge port, 3 is the second feeding mechanism, 31 is the rotating frame, 32 is the rotary cylinder, 33 is the gripper, 34 is the gripper cylinder, 35 is the transfer material seat, 36 is the lifting cylinder, 37 is the insertion material seat, 38 is the insertion cylinder, 39 is the insertion push plate, 310 is the insertion push rod, 311 is the clamping bracket, 312 is the clamping cylinder, 41 is the first vibrating plate, 411 is the first direct vibrator, and 42 is the second vibrating plate. 44 is the second linear vibrator, 5 is the material feeding mechanism, 51 is the fixed rack, 52 is the movable rack, 53 is the baffle, 54 is the lifting cylinder, 55 is the cylinder mounting bracket, 56 is the traveling cylinder, 57 is the fisheye joint, 58 is the limit switch, 59 is the clearance opening, 510 is the limit bracket, 511 is the limit rod, 512 is the track, 6 is the third feeding mechanism, 61 is the mounting base, 62 is the hanger, 63 is the material picking cylinder, 64 is the material picking claw, 65 is the material transferring cylinder, and 66 is the material transferring claw. 67 is the material picking push cylinder, 68 is the material picking lifting cylinder, 69 is the material picking linear module, 610 is the transfer seat, 611 is the material feeding seat, 612 is the material seat cylinder, 7 is the pressing mechanism, 71 is the fixed seat, 72 is the pressing frame, 73 is the pressing cylinder, 74 is the pressing head cylinder, 75 is the pressing head arm, 8 is the assembly mechanism, 81 is the front push motor, 82 is the rotary motor, 83 is the rotary head, 84 is the connector, 91 is the brush handle, 92 is the sleeve, 93 is the brush head, and 10 is the unloading channel. Detailed Implementation

[0031] This embodiment uses the assembly of a medical testing brush as an example for illustration, referring to... Figures 1-14 The medical testing brush includes three parts: a brush handle 91, a sleeve 92, and a brush head 93. The brush head 93 is inserted and fixed to the head of the brush handle 91. The sleeve 92 is fitted onto the front part of the brush handle 91. When the sleeve 92 is pinched by the fingers, the brush head can be rotated by rotating the brush handle 91. The automated assembly machine includes a body and a control system (neither shown). A feeding mechanism, a unloading mechanism, and an assembly mechanism 8 are installed on the worktable 1 of the machine body. The feeding mechanism and assembly mechanism 8 are uniformly controlled by the control system. The feeding mechanism includes three sets (the number can be adjusted according to the number of product parts, such as two, four, or more sets), each set catering to the feeding process of a specific material workpiece. A material traveling mechanism 5 is also installed on the worktable 1, extending along the direction of the process flow. The feeding mechanism and assembly mechanism 8 both face the material traveling mechanism 5. The material traveling mechanism 5 includes at least two carrier members, each with a grooved structure for the brush handle 91. At least one carrier member is a movable carrier member, connected to a lifting drive device and a traveling drive device. The traveling drive device drives the raised carrier member to carry the brush handle 91 forward, thus achieving the travel of the brush handle 91.

[0032] The supporting component is a rack, and the groove structure is a toothed groove; the rack includes two fixed racks 51 and two movable racks 52, and the movable supporting component is the movable rack 52; the two fixed racks 51 and the two movable racks 52 are parallel to each other, and the two movable racks 52 are arranged between the two fixed racks 51; a baffle 53 is provided on the outside of the two fixed racks 51, and the top of the baffle 53 is higher than the top of each rack, forming a channel for the brush handle 91 to travel through the two baffles 53; the two movable racks 52 are higher than the two fixed racks 51 when raised, and lower than the two fixed racks 51 when lowered.

[0033] The bottoms of the two movable racks 52 are connected to each other to form an integral structure, which can be raised and lowered together. A lifting cylinder 54 is connected to the bottom of the movable racks 52 as a lifting drive device. The lifting cylinder 54 is mounted on a cylinder mounting bracket 55, which is movably mounted on a track 512. The track 512 is mounted on the bottom surface of the worktable 1 in a position parallel to the fixed racks 51. The traveling drive device adopts a traveling cylinder 56. The cylinder mounting bracket 55 is connected to the cylinder rod of the traveling cylinder 56 through a fisheye joint 57, so that the cylinder mounting bracket 55 can perform traveling and lifting movements simultaneously. Limiters 58 are respectively set at the head and tail ends of the cylinder mounting bracket 55 to separate the space range for the cylinder mounting bracket 55 to move back and forth, preventing it from moving excessively.

[0034] After the lifting cylinder 54 lifts the movable rack 52, the traveling cylinder 56 activates, pushing the cylinder fixing bracket 55 forward once. This causes the brush handle 91 on the movable rack 52 to move forward one tooth groove distance and fall into the previous tooth groove of the fixed rack 51. Then, the lifting cylinder 54 lowers to its original position, the movable rack 52 lowers accordingly, and the traveling cylinder 56 retracts to its original position, returning the movable rack 52 to its original position. This action is repeated, thus continuously feeding the brush handle 91 forward.

[0035] A limiting bracket 510 is installed on the workbench 1. The limiting bracket 510 extends across the baffle 53 and above the fixed rack 51 and the movable rack 52. A limiting rod 511 is installed on the limiting bracket 510. The position of the limiting rod 511 is slightly higher than the position of the movable rack 52 when it is raised to its highest position, so as to limit the brush handle 91 and prevent it from jumping out of the tooth groove of the fixed rack 51 and causing mess.

[0036] The feeding mechanism includes a first feeding mechanism 2, which includes two hoppers 21, each containing a roller 22 connected to a roller motor 23. Several grooves 24 for placing brush handles 91 (or other rod-shaped workpieces) are provided on the circumference of the rollers 22. A discharge port 25 is provided at the bottom of each hopper 21, suspended above the fixed rack 51 and the movable rack 52. When the roller 21 rotates until any of its grooves 24 aligns with the discharge port 25, the brush handles 91 in the grooves 24 fall into the grooves of the fixed rack 51 under their own weight. One of the two hoppers 21 feeds to the odd-numbered grooves of the fixed rack 51, while the other hopper 21 feeds to the even-numbered grooves. Simultaneous feeding by both hoppers improves feeding efficiency.

[0037] The feeding mechanism also includes a second feeding mechanism 3 for conveying the sleeve 92, which is located next to the material traveling mechanism 5. The second feeding mechanism 3 includes a rotating frame 31, which is connected to a rotating cylinder 32 to achieve horizontal rotation, the purpose of which is to pick up the sleeve 92 from the picking position and rotate it to the insertion position on the other side. The two ends of the rotating frame 31 are respectively connected to gripper cylinders 34, and the gripper cylinders 34 are connected to grippers 33. A transfer material seat 35 and an insertion material seat 37 are respectively provided below the two ends of the rotating frame 31. The transfer material seat 35 is connected to a first vibrator. 411 has a first vibrating plate 41, and the insert material seat 37 is connected to the side of the material traveling mechanism 5; the rotary cylinder 32 is installed on a lifting cylinder 36 so that the rotating frame 31 and the gripper 33 can be lifted and lowered together, first raised to avoid the position and then rotated, and then lowered; an insert cylinder 38 is provided behind the insert material seat 37, the insert cylinder 38 is connected to an insert push plate 39, the insert push plate 39 is connected to two insert push rods 310, the insert push rods 310 are opposite to the insert material seat 37 to form an insertion structure that pushes the sleeve 92 toward the brush handle 91 placed on the fixed rack 51.

[0038] A clamping cylinder 312 is installed next to the insert base 37. The clamping cylinder 312 is connected to two clamping brackets 311. The clamping cylinder 312 controls the two clamping brackets 311 to close together to clamp the brush handle 91.

[0039] After the brush handle 91 falls into the insert base 37, the insert cylinder 38 is activated, pushing the insert push plate 39 and the insert push rod 310 together to move towards the material conveying mechanism 5. The two brush handles 91 on the fixed rack 51 opposite to the insert push rod 310 are clamped by the clamping bracket 311. As the insert push rod 310 pushes the sleeve 92 forward, it will eventually be fitted onto the brush handle 91.

[0040] The feeding mechanism also includes a third feeding mechanism 6 for conveying brush heads 93. The third feeding mechanism 6 is located next to the end of the material traveling mechanism 5 (i.e., near the end of the process flow). An inclined downward discharge channel 10 is provided at the end of the material traveling mechanism 5 as a discharge mechanism, and a receiving box can be placed below to receive finished products. The third feeding mechanism 6 includes a mounting base 61. A material picking lifting cylinder 58 is installed on the bottom surface of the mounting base 61 through a material picking linear module 69. The material picking lifting cylinder 68 is connected to a hanger 62. A material picking cylinder 63 and a material transfer cylinder 65 are respectively installed at the front and rear positions of the bottom of the hanger 62. The material transfer cylinder 65 is located near the... The material moving mechanism 5 has a material picking cylinder 63 located away from it. The material picking cylinder 63 is connected to a material picking claw 64, and the material transferring cylinder 65 is connected to a material transferring claw 66. A second vertical vibrator 44 is provided at the material picking starting position, and the second vertical vibrator 44 is connected to a second vibrating plate 42. A material dispensing seat 611 is provided near the material moving mechanism 5, and the material dispensing seat 611 is connected to a material seat cylinder 612 to achieve lifting and lowering. A transfer seat 610 is provided between the material picking starting position and the material dispensing seat 611, and the distance between the transfer seat 610 and the material picking starting position and the material dispensing seat 611 is the same as the distance between the material picking claw 64 and the material transferring claw 66.

[0041] The linear module 69 drives the lifting cylinder 68, causing the picking claw 64 and the transferring claw 66 to move and align with the starting position of picking and the transfer seat 610, respectively. Then, the lifting cylinder 68 drives the hanger 62 to descend until the picking claw 64 and the transferring claw 66 are close to the brush head 93. The picking cylinder 63 and the transferring cylinder 65 then actuate, with the picking claw 64 grabbing a brush head 93 placed on the second vibrator 44, while the transferring claw 66 grabs the brush head 93 from the transfer seat 610. The lifting cylinder 68 moves upward and forward with the cooperation of the linear module 69 until the transferring claw 66 aligns with the dispensing seat 611 and the picking claw 64 aligns with the transfer seat 610. Under the control of their respective cylinders, the transferring claw 66 places the brush head 93 it has grabbed onto the dispensing seat 611, and the picking claw 64 places the brush head 93 it has grabbed onto the transfer seat 610.

[0042] The feeding surface of the second vibrator 44 is tilted backward and downward, and the brush head 93 is placed on it in an inclined position for stable gripping. A material-picking push cylinder 67 is installed on the middle bottom surface of the hanger 62. The material-picking push cylinder 67 is connected to the material-picking cylinder 63 through a joint shaft to form a structure that can push the material-picking cylinder 63 to rotate to an inclined position to adapt to the posture of the brush head 93. Of course, the material-picking cylinder 63 can also be pushed to a vertical position.

[0043] The assembly mechanism 8 is located on the opposite side of the material conveying mechanism 5 and the feeding seat 611. A clearance opening 59 is provided on the baffle 53 of the material conveying mechanism 5, opposite to the assembly mechanism 8. The assembly mechanism 8 includes a rotary motor 82 and a push motor 81. The rotary motor 82 is mounted on the push motor 81, which is mounted on the worktable 1. A rotating head 83 is mounted at the front end of the rotary motor 82, and a connector 84 for inserting the brush handle 91 is mounted at the front end of the rotating head 83. The push motor 81 drives the rotary motor 82 and the rotating head 83 together towards the brush handle 91. When the tail end of the brush handle 91 is inserted into the connector 84, the rotary motor 82 starts, rotating and pushing forward simultaneously, ultimately inserting the front end of the brush handle 91 into the brush head 93, thus completing the assembly.

[0044] A pressing mechanism 7 is provided between the third feeding mechanism 6 and the assembly mechanism 8. The pressing mechanism 7 includes a fixed base 71 and a pressing frame 72. A pressing cylinder 73 is installed on the fixed base 71. The pressing frame 72 is connected to the pressing cylinder 73 and suspended above the material traveling mechanism 5. The pressing cylinder 73 controls the pressing frame 72 to press down to limit the middle position of the brush handle 91 so that it does not move randomly. A pressing head cylinder 74 is also installed on the fixed base 71. The pressing head cylinder 74 is connected to the pressing head arm 75. The pressing head arm 75 is suspended above the discharging seat 611. The pressing head cylinder 74 drives the pressing head arm 75 to descend to press down the brush head 93 placed on the discharging seat 611 so that the brush head 93 can remain stable when the brush handle 91 is inserted.

[0045] The brush handle 91 is placed in the hopper 21 according to a set direction by manual labor or a robotic arm. The sleeve 92 and brush head 93 are placed in the first vibrating plate 41 and the second vibrating plate 42 respectively for vibration feeding. When the brush handle 91 is conveyed to the alignment with the insertion base 37, the sleeve 92 is inserted. After insertion, the brush handle 91 continues to be conveyed forward. When the brush handle 91 is conveyed to the alignment with the assembly mechanism 8, the assembly mechanism 8 assembles the brush head 93. After assembly, the brush handle 91 can be unloaded.

[0046] The present invention has been described in detail above. The above description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made in accordance with the scope of this application should still fall within the scope of the present invention.

Claims

1. An automated assembly machine, comprising a body and a control system, wherein a feeding mechanism, a unloading mechanism, and an assembly mechanism are provided on the worktable of the machine body, and the feeding mechanism and the assembly mechanism are uniformly controlled by the control system; the feeding mechanism includes at least two sets, each set of feeding mechanisms being for a feeding process of a type of material workpiece, characterized in that: A material traveling mechanism is also provided on the workbench. The material traveling mechanism extends along the direction of the process, and the feeding mechanism and the assembly mechanism are both facing the material traveling mechanism. The material traveling mechanism includes at least two material workpiece carriers. Each carrier is provided with a groove-shaped structure for carrying the material workpiece. At least one of the carriers is a movable carrier. The movable carrier is connected to a lifting drive device and a traveling drive device. The traveling drive device drives the raised carrier to carry the material workpiece forward, thereby realizing the movement of the material workpiece.

2. The automated assembly machine according to claim 1, characterized in that: The load-bearing component is a rack, and the groove structure is a toothed groove; the rack includes two fixed racks and two movable racks, and the movable load-bearing component is a movable rack; the two fixed racks and the two movable racks are parallel to each other, and the two movable racks are arranged between the two fixed racks; a baffle is provided on the outside of the two fixed racks, and the top of the baffle is higher than the top of each rack, forming a channel for the material workpiece to move through the two baffles; the two movable racks are higher than the two fixed racks when raised, and lower than the two fixed racks when lowered.

3. The automated assembly machine according to claim 2, characterized in that: The bottoms of the two movable racks are connected to each other to form an integral structure. A lifting cylinder is connected to the bottom of the movable rack as a lifting drive device. The lifting cylinder is mounted on a cylinder mounting bracket, which is movably mounted on a track. The track is mounted on the bottom surface of the worktable in a position parallel to the fixed rack. The traveling drive device uses a traveling cylinder, and the cylinder mounting bracket is connected to the cylinder rod of the traveling cylinder through a fisheye joint. Limiters are set at the head and tail ends of the cylinder mounting bracket, and the limiters define the space range for the cylinder mounting bracket to move back and forth.

4. The automated assembly machine according to claim 2, characterized in that: A limit bracket is installed on the workbench, extending across the baffle to above the fixed rack and the movable rack; a limit rod is installed on the limit bracket, with the position of the limit rod slightly higher than the position of the movable rack when it is raised to its highest point.

5. The automated assembly machine according to claim 2, characterized in that: The feeding mechanism includes a first feeding mechanism, which includes two hoppers, each containing a roller connected to a roller motor. Several grooves for placing rod-shaped workpieces are provided on the circumference of the rollers. A discharge port is provided at the bottom of the hopper, which is suspended above a fixed rack and a movable rack. One of the two hoppers feeds material to the odd-numbered grooves on the fixed rack, while the other hopper feeds material to the even-numbered grooves on the fixed rack.

6. The automated assembly machine according to claim 5, characterized in that: The feeding mechanism also includes a second feeding mechanism for conveying the second material workpiece, which is located next to the material traveling mechanism. The second feeding mechanism includes a rotating frame connected to a rotating cylinder for horizontal rotation. Grip cylinders are connected to both ends of the rotating frame, and grippers are connected to the grippers. A transfer material seat and an insertion material seat are respectively located below both ends of the rotating frame. The transfer material seat is connected to a first vibrating plate via a first direct vibrator, and the insertion material seat is connected to the side of the material traveling mechanism. The rotating cylinder is mounted on a lifting cylinder to allow the rotating frame and grippers to be raised and lowered together. An insertion cylinder is located behind the insertion material seat, connected to an insertion push plate, which is connected to an insertion push rod. The insertion push rod is opposite to the insertion material seat to form an insertion structure that pushes the second material workpiece toward a rod-shaped material workpiece placed on a fixed rack.

7. The automated assembly machine according to claim 6, characterized in that: A clamping cylinder is installed next to the insert base. The clamping cylinder is connected to two clamping brackets, one above the other. The clamping cylinder controls the two clamping brackets to close together to clamp the rod-shaped material workpiece.

8. The automated assembly machine according to claim 6, characterized in that: The feeding mechanism also includes a third feeding mechanism for conveying a third material workpiece. The third feeding mechanism is located next to the tail end of the material traveling mechanism. An inclined downward unloading channel is provided at the tail end of the material traveling mechanism as an unloading mechanism. The third feeding mechanism includes a mounting base. A material picking and lifting cylinder is mounted on the bottom surface of the mounting base via a material picking linear module. The material picking and lifting cylinder is connected to a hanger. A material picking cylinder and a material transfer cylinder are respectively installed at the front and rear positions of the bottom of the hanger. The material transfer cylinder is close to the material traveling mechanism, and the material picking cylinder is far away from the material traveling mechanism. The material picking cylinder is connected to a material picking claw, and the material transfer cylinder is connected to a material transfer claw. A second linear vibrator is provided at the starting position of material picking, and the second linear vibrator is connected to a second vibrating plate. A material release seat is provided near the material traveling mechanism, and the material release seat is connected to a material seat cylinder to achieve lifting and lowering. A transfer seat is provided between the starting position of material picking and the material release seat. The distance between the transfer seat and the starting position of material picking and the material release seat is the same as the distance between the material picking claw and the material transfer claw.

9. The automated assembly machine according to claim 8, characterized in that: The feeding surface of the second vibrator is set to be inclined backward and downward, and the third material workpiece is placed on it in an inclined posture; a material picking and pushing cylinder is installed on the middle bottom surface of the hanger. The material picking and pushing cylinder is connected to the material picking cylinder through a joint shaft to form a structure that can push the material picking cylinder to rotate to an inclined posture.

10. The automated assembly machine according to claim 8, characterized in that: The assembly mechanism is located on the opposite side of the material feeding mechanism and the feeding seat. A clearance opening is provided on the baffle of the material feeding mechanism, and the clearance opening is opposite to the assembly mechanism. The assembly mechanism includes a rotary motor and a push motor. The rotary motor is mounted on the push motor, and the push motor is mounted on the worktable. A rotary head is installed at the front end of the rotary motor, and a connector for inserting rod-shaped material workpieces is installed at the front end of the rotary head. A pressing mechanism is provided between the third feeding mechanism and the assembly mechanism. The pressing mechanism includes a fixed base and a pressing frame. A pressing cylinder is installed on the fixed base. The pressing frame is connected to the pressing cylinder and suspended above the material traveling mechanism. The pressing cylinder controls the pressing frame to press down to limit the middle position of the rod-shaped material workpiece. A pressing head cylinder is also installed on the fixed base. The pressing head cylinder is connected to a pressing head arm. The pressing head arm is suspended above the discharge seat. The pressing head cylinder drives the pressing head arm to descend to press down the third material workpiece placed on the discharge seat.