Integrated module split charging tool

Abstract

The utility model relates to an integrated module sub-packaging tool which comprises a sub-packaging rack, a rotating plate and a bracket assembly, the rotating plate is rotationally connected to the upper surface of the sub-packaging rack, the bracket assembly comprises two brackets fixed to the rotating plate, the two brackets are both arranged on the XOZ plane and located on the two sides of the Z axis respectively, and the tops of the brackets can bear integrated modules to be sub-packaged; the bracket assembly is arranged on the rotating plate, so that an operator can rotate the to-be-assembled position of the integrated module to directly face the integrated module by rotating the rotating plate in the assembling process, the position of the integrated module does not need to be frequently moved, the working efficiency is effectively improved, and the labor load is reduced; in addition, the integrated module is supported by the top of the bracket, so that enough operation space is reserved between the integrated module and the rotating plate, the hand operation space of an operator is sufficient in the assembling process, the view is not limited, the operator does not need to bend down for operation, and the labor load of the operator in the assembling process is further reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of intelligent manufacturing of new energy vehicles, and in particular to an integrated module assembly tooling. Background Technology

[0002] Modular assembly is an important aspect of intelligent manufacturing of new energy vehicles. It can reduce assembly difficulty, shorten assembly time, reduce assembly steps, and improve the assembly efficiency of operators.

[0003] Currently, in the process of assembling components such as integrated modules, three-electric frame beams, rear motor water outlet hoses, battery pack inlet and outlet water pipes, integrated module upper brackets, and high and low pressure inlet and outlet pipeline assemblies into a modular assembly using sub-assembly tooling, on the one hand, due to insufficient hand working space and limited field of vision, operators often need to bend over to work, resulting in a relatively high workload. On the other hand, operators need to frequently pick up parts back and forth and move to different sides of the workstation for installation, resulting in low work efficiency and a high workload. Utility Model Content

[0004] Therefore, it is necessary to provide an integrated module assembly tooling that can effectively improve work efficiency and reduce labor load, addressing the problems of low work efficiency and high labor load in the current modular assembly process.

[0005] This application first provides an integrated module disassembly fixture, including a disassembly stand, a rotating plate, and a bracket assembly. The rotating plate is rotatably connected to the upper surface of the disassembly stand. The bracket assembly includes two brackets fixed to the rotating plate. Both brackets are disposed on the XOZ plane and are located on both sides of the Z-axis. The top of the brackets can support the integrated module to be disassembled.

[0006] In one embodiment, both brackets are Z-shaped, with the bottom end of the bracket fixed to the rotating plate and the top end extending away from the Z-axis.

[0007] In one embodiment, the top surface of the bracket is provided with a groove, and both grooves open inward and face each other.

[0008] In one embodiment, the bottom surface of the bracket is further provided with a positioning groove.

[0009] In one embodiment, a clamping bolt is provided through the inner wall of the bracket away from the Z-axis along the X-axis direction. The clamping bolt is threadedly connected to the bracket, and a clamping block is provided in the bracket that is rotatably connected to the clamping bolt.

[0010] In one embodiment, the bracket assembly further includes an anti-tilt frame, which includes an anti-tilt section and two connecting sections. The two connecting sections are respectively fixed to the two brackets and arranged along the Y-axis. The projection of the anti-tilt section along the Y-axis is inverted U-shaped, and its two ends are respectively fixed to the two connecting sections.

[0011] In one embodiment, one of the brackets is fitted with a handle.

[0012] In one embodiment, the rotating plate is provided with a limiting pin through the Z-axis, and the top surface of the disassembly frame is provided with a limiting hole that corresponds to the limiting pin.

[0013] In one embodiment, the top surface of the dispensing platform has two limiting holes, with the Z-axis as the vertex and the included angle between the two limiting holes is 180°.

[0014] In one embodiment, a tool holder and a screw compartment are also fixed to the side of the dispensing stand.

[0015] The aforementioned integrated module assembly fixture, by placing the bracket assembly on the rotating plate, allows the operator to rotate the integrated module to face them during assembly, eliminating the need for frequent repositioning and effectively improving work efficiency and reducing labor load. Furthermore, by supporting the integrated module at the top of the bracket, sufficient working space is reserved between the integrated module and the rotating plate, ensuring ample hand space and unrestricted vision for the operator during assembly, thus eliminating the need to bend over and further reducing the operator's labor load during assembly. Attached Figure Description

[0016] Figure 1 A perspective view of the assembly fixture for the integrated module in this application;

[0017] Figure 2 for Figure 1 A schematic diagram showing the integrated module installed behind the bracket assembly;

[0018] Figure 3 for Figure 1 Enlarged view of point A in the middle.

[0019] Reference numerals: 10, disassembly stand; 11, tool holder; 12, screw compartment; 20, rotating plate; 21, limit pin; 30, bracket assembly; 31, bracket; 311, bracket groove; 312, positioning groove; 313, clamping bolt; 314, clamping block; 32, anti-tilt frame; 321, connecting section; 322, anti-tilt section; 322a, support block; 33, handle. Detailed Implementation

[0020] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0021] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0025] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0026] Please refer to Figure 1 As shown, for ease of description, in this application, the axis where the rotation center of the rotating plate 20 is located is defined as the Z-axis, and a three-dimensional XYZ coordinate system is constructed based on the Z-axis.

[0027] Please combine Figure 1 , Figure 2 as well as Figure 3 As shown, this application first provides an integrated module disassembly fixture, including a disassembly stand 10, a rotating plate 20 and a bracket assembly 30. The rotating plate 20 is rotatably connected to the upper surface of the disassembly stand 10. The bracket assembly 30 includes two brackets 31 fixed to the rotating plate 20. Both brackets 31 are disposed on the XOZ plane and are located on both sides of the Z-axis. The top of the brackets 31 can support the integrated module to be disassembled.

[0028] In this application, by setting the bracket assembly 30 on the rotating plate 20, the operator can rotate the rotating plate 20 to rotate the position of the integrated module to be assembled so that it faces the operator during the assembly process, without having to frequently move the operator's position, which effectively improves work efficiency and reduces labor load. In addition, by supporting the integrated module on the top of the bracket 31, sufficient working space is reserved between the integrated module and the rotating plate 20, so that the operator has sufficient hand space and unrestricted vision during the assembly process, thus eliminating the need to bend over and further reducing the operator's labor load during the assembly process.

[0029] Please refer to Figure 1As shown, in some embodiments, both brackets 31 are Z-shaped, with the bottom end of the bracket 31 fixed to the rotating plate 20 and the top end extending away from the Z-axis. The brackets 31 extend outward to leave enough installation space between them, which is convenient for the operator to perform subsequent assembly work.

[0030] Please combine Figure 1 as well as Figure 3 As shown, in some embodiments, the top surface of the bracket 31 is provided with a slot 311, and both slots 311 are open inward and the openings are directly opposite each other; the slots 311 are used to support the front crossbeam of the three-electric frame. After the front crossbeam is installed, the integrated module is installed on the front crossbeam. The side wall of the slot 311 can restrict the movement of the front crossbeam along the X-axis and Y-axis.

[0031] For specific details, please refer to... Figure 1 as well as Figure 3 As shown, in some embodiments, the bottom surface of the bracket 311 is also provided with a positioning groove 312; the bottom surface of the front crossbeam has a protrusion corresponding to the positioning groove 312. The positioning groove 312 can quickly position and install the front crossbeam to the predetermined position, thereby improving assembly efficiency and reducing assembly difficulty. At the same time, the presence of the positioning groove 312 can also increase the reliability of the front crossbeam's positioning.

[0032] Please combine Figure 1 as well as Figure 3 As shown, in some embodiments, a clamping bolt 313 is provided through the inner wall of the bracket 311 on the side away from the Z-axis along the X-axis direction. The clamping bolt 313 is threadedly connected to the bracket 31, and a clamping block 314 is provided in the bracket 311 that is rotatably connected to the clamping bolt 313.

[0033] By rotating the clamping bolt 313, the clamping block 314 can be moved along the X-axis. After the front crossbeam is installed in the bracket 311, rotating the clamping bolt 313 can clamp and fix the front crossbeam through the clamping block 314, which further improves the fixing reliability of the front crossbeam and reduces the possibility of tipping over after subsequent parts are installed. In addition, since the position of the clamping block 314 can be adjusted as needed, the integrated module assembly fixture of this application can be applied to front crossbeams of different lengths, and has relatively strong versatility.

[0034] Please combine Figure 1 as well as Figure 2 As shown, in some embodiments, the bracket assembly 30 further includes an anti-tilt frame 32, which includes an anti-tilt section 322 and two connecting sections 321. The two connecting sections 321 are respectively fixed to the two brackets 31 and are arranged along the Y-axis direction. The projection of the anti-tilt section 322 along the Y-axis direction is inverted U-shaped, and its two ends are respectively fixed to the two connecting sections 321. The anti-tilt section 322 can block the integrated module after it is assembled into the front crossbeam to prevent it from tipping over backward.

[0035] Specifically, a support block 322a is fixed on the anti-tipping section 322. The support block 322a is used to support the kettle on the integrated module. After the integrated module is installed on the front crossbeam, the support block 322a can rely on supporting the kettle to prevent the integrated module from tipping backward.

[0036] More specifically, the support block 322a is made of rubber, which has relatively high friction and provides more stable support.

[0037] Please refer to Figure 1 As shown, in some embodiments, one of the brackets 31 is fixed with a handle 33 to facilitate the operator to hold and rotate the rotating plate 20.

[0038] Please combine Figure 1 as well as Figure 2 As shown, in some embodiments, a limiting pin 21 is provided through the rotating plate 20 along the Z-axis direction, and a limiting hole corresponding to the limiting pin 21 is provided on the top surface of the assembly stand 10. By inserting the limiting pin 21 into the limiting hole, the rotating plate 20 and the assembly stand 10 can be fixed relative to each other, so that the operator can assemble the parts. After the assembly operation at this position is completed, the rotating plate 20 can be freely rotated by simply pulling out the limiting pin 21 and adjusting the rotating plate 20 to the next suitable angle.

[0039] In some embodiments, the top surface of the dispensing stand 10 has two limiting holes, with the Z-axis as the vertex and the included angle between the two limiting holes is 180°.

[0040] With two limiting holes, the specific assembly steps are as follows:

[0041] 1. Place and fix the front crossbeam of the three-electric frame into the bracket 311;

[0042] 2. Install the integrated module onto the front crossbeam of the three-electric frame;

[0043] 3. Install the high and low pressure inlet and outlet pipeline assembly to the front crossbeam of the three-electric frame, pull out the limit pin 21, rotate the rotating plate 20 clockwise by the handle 33 by 180° and then insert the limit pin 21, and tighten the remaining bolts of the high and low pressure inlet and outlet pipeline assembly to the back of the front crossbeam of the three-electric frame.

[0044] 4. Pull out the limit pin 21, and rotate the rotating plate 20 clockwise by 180° again through the handle 33 to insert the limit pin 21. Install the rear motor water outlet pipe and the battery pack inlet and outlet pipes into the integrated module.

[0045] 5. Install the upper bracket of the integrated module on the upper part of the integrated module;

[0046] 6. The assembled integrated module assembly is removed by crane and the process begins the next cycle.

[0047] Of course, in some other embodiments, the assembly stand 10 may also have other numbers of limiting holes according to the actual assembly angle required, as long as it is ensured that the limiting pin 21 can be inserted into the corresponding limiting hole to complete the fixation at each assembly angle. This application will not give examples of each one here.

[0048] Please refer to Figure 1 As shown, in some embodiments, the side of the dispensing table 10 is also fixed with a tool bracket 11 and a screw compartment 12. The upper surface of the dispensing table 10 is used to place the dispensing materials, the tool bracket is used to place the dispensing tools, and the screw compartment 12 is used to store the bolts and nuts required for dispensing. This makes it easier for the operator to take out materials, tools and screws, reduces the frequent walking caused by taking out parts back and forth, further improves work efficiency and reduces labor load.

[0049] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0050] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. An integrated module assembly fixture, characterized in that, It includes a dispensing stand (10), a rotating plate (20), and a bracket assembly (30), wherein the rotating plate (20) is rotatably connected to the upper surface of the dispensing stand (10). The bracket assembly (30) includes two brackets (31) fixed to the rotating plate (20). Both brackets (31) are arranged on the XOZ plane and located on both sides of the Z axis. The top of the brackets (31) can support the integrated module to be assembled.

2. The integrated module assembly fixture according to claim 1, characterized in that, Both brackets (31) are Z-shaped, with the bottom end of the bracket (31) fixed to the rotating plate (20) and the top end extending away from the Z-axis.

3. The integrated module assembly fixture according to claim 2, characterized in that, The bracket (31) has a slot (311) on its top surface, and both slots (311) are open inward and the openings face each other.

4. The integrated module assembly fixture according to claim 3, characterized in that, The bottom surface of the bracket (311) is also provided with a positioning groove (312).

5. The integrated module assembly fixture according to claim 3, characterized in that, A clamping bolt (313) is provided through the inner wall of the bracket (311) away from the Z-axis along the X-axis direction. The clamping bolt (313) is threadedly connected to the bracket (31). A clamping block (314) is provided in the bracket (311) and is rotatably connected to the clamping bolt (313).

6. The integrated module assembly fixture according to claim 1, characterized in that, The bracket assembly (30) further includes an anti-tilt frame (32), which includes an anti-tilt section (322) and two connecting sections (321). The two connecting sections (321) are respectively fixed to the two brackets (31) and arranged along the Y-axis. The projection of the anti-tilt section (322) along the Y-axis is inverted U-shaped, and its two ends are respectively fixed to the two connecting sections (321).

7. The integrated module assembly fixture according to claim 1, characterized in that, One of the brackets (31) is fixed with a handle (33).

8. The integrated module assembly fixture according to claim 1, characterized in that, The rotating plate (20) is provided with a limiting pin (21) through the Z-axis direction, and the top surface of the disassembly frame (10) is provided with a limiting hole that corresponds to the limiting pin (21).

9. The integrated module assembly fixture according to claim 8, characterized in that, The top surface of the dispensing stand (10) has two limiting holes, with the Z-axis as the vertex and the included angle between the two limiting holes is 180°.

10. The integrated module assembly fixture according to claim 1, characterized in that, The side of the dispensing stand (10) is also fixed with a tool holder (11) and a screw compartment (12).

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