Jacking and clamping manipulator for magnetic ring inductor
By designing the clamping structure, longitudinal movement structure, and lateral movement structure of the magnetic ring inductor top-pressure clamping robot, the problem of loose insulation wires during the handling of magnetic ring inductors was solved, achieving stable handling and high-quality production.
Patent Information
- Application Number
- CN202422254279.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-09-13
AI Technical Summary
During the handling of the magnetic ring inductor, the four leads are prone to loosening, which can cause the magnetic ring to become loose from the insulated wire, affecting product quality and increasing the defect rate.
A magnetic ring inductor top-pressing clamping robot was designed, which includes a clamping structure, a longitudinal movement structure, and a lateral movement structure. The clamping structure clamps the insulated wire, and the longitudinal and lateral movement structures stabilize the handling process and prevent the insulated wire from loosening from the magnetic ring.
During handling, the insulation wires and magnetic rings are effectively prevented from loosening, ensuring the quality of the magnetic ring inductor and reducing the defect rate.
Smart Images
Figure CN223493273U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of magnetic ring inductor manufacturing, and in particular to a top-pressure clamping robot for magnetic ring inductors. Background Technology
[0002] A magnetic ring inductor is an electromagnetic induction element made by winding insulated wire. After the magnetic ring is wound with insulated wire, four leads are left. Before the four leads are fixed, they are in a slack state. During transportation, the four leads can easily come into contact with each other, causing the magnetic ring to loosen from the insulated wire. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and to provide a top-pressure clamping robot with a magnetic ring inductor.
[0004] The objective of this utility model is achieved through the following technical solution: The top-pressing clamping manipulator for magnetic ring inductors includes a pressing and clamping structure, a longitudinal moving structure, and a transverse moving structure. The pressing and clamping structure includes a top-pressing component and a clamping component. The top-pressing component includes a magnetic ring pressing block, a buffer spring, a buffer base, a pressing telescopic cylinder, and a pressing cylinder base. The magnetic ring pressing block is slidably mounted on one end of the buffer base. The magnetic ring pressing block abuts against the clamping component through the buffer spring. The other end of the buffer base is connected to the clamping component. The clamping component is mounted on the pressing telescopic cylinder. The pressing telescopic cylinder is slidably mounted on the pressing cylinder base. The telescopic rod of the pressing telescopic cylinder is connected to the pressing cylinder base. The pressing cylinder base is connected to the transverse moving structure through the longitudinal moving structure.
[0005] A better option is that the clamping assembly includes a magnetic ring gripper and a clamping cylinder, the magnetic ring gripper is mounted on the clamping cylinder, one end of the buffer base is mounted on the clamping cylinder, the other end of the buffer base is located between the magnetic ring gripper, the buffer spring abuts against the clamping cylinder, and the clamping cylinder is mounted on the pressing telescopic cylinder.
[0006] A better option also includes a first slide rail and a first slider, wherein the first slider is slidably connected to the first slide rail, the first slide rail is mounted on the base of the clamping cylinder, and the first slider is mounted on the clamping telescopic cylinder.
[0007] A better alternative is that the longitudinal moving structure includes a longitudinal connector, a longitudinal moving cylinder, and a moving cylinder mounting base. The longitudinal moving cylinder is mounted on the transverse moving structure via the moving cylinder mounting base, and the telescopic rod of the longitudinal moving cylinder is connected to the pressing cylinder base via the longitudinal connector.
[0008] A preferred embodiment is that the lateral movement structure includes a lateral movement base, a lateral movement motor, a drive synchronous pulley, a synchronous belt, a driven synchronous pulley, a second slide rail, and a second slider. The lateral movement motor is mounted at one end of the lateral movement base, the driven synchronous pulley is mounted at the other end of the lateral movement base, the drive synchronous pulley is mounted on the lateral movement motor, and the drive synchronous pulley is connected to the driven synchronous pulley via the synchronous belt. The second slide rail is mounted on the lateral movement base, and the longitudinal movement structure is slidably mounted on the second slide rail via the second slider, which is connected to the synchronous belt.
[0009] A better option also includes a belt clip, through which the second slider is connected to the timing belt.
[0010] A better option is that the buffer base includes a clamping connector and a clamping limiter. One end of the clamping connector and the clamping limiter form a pressure block sliding groove. The magnetic ring pressure block is slidably installed in the pressure block sliding groove, and the other end of the clamping connector is installed in the clamping assembly.
[0011] A better option is that the clamping connector includes a fixing part, a connecting part, and a pressure block sliding part. The fixing part is installed on the clamping assembly by bolts. The fixing part is connected to one end of the connecting part, and the other end of the connecting part is perpendicularly connected to the pressure block sliding part. The pressure block sliding part is located between the magnetic ring claws, and the pressure block sliding part and the limiting member form a pressure block sliding groove.
[0012] This utility model has the following advantages and beneficial effects compared to the prior art:
[0013] This invention utilizes a clamping structure, a longitudinal movement structure, and a lateral movement structure to ensure that the top of the magnetic ring inductor is tightly clamped to the insulated wire during transport. Even if the four leads are touched during transport, the insulated wire will not loosen from the magnetic ring, thus ensuring the quality of the magnetic ring inductor and reducing the defect rate. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the top-pressure clamping robot of the magnetic ring inductor of this utility model;
[0015] Figure 2 This is a schematic diagram of the top-pressure clamping robot of the magnetic ring inductor of this utility model;
[0016] Figure 3 This is a schematic diagram of the clamping structure of the top-pressure clamping robot of the magnetic ring inductor of this utility model;
[0017] Figure 4 This is a schematic diagram of the clamping structure of the top-pressure clamping robot of the magnetic ring inductor of this utility model;
[0018] Figure 5 This is a schematic diagram of the buffer base of the top-pressure clamping robot arm of the magnetic ring inductor of this utility model;
[0019] The components in the attached diagram are labeled as follows: 1-Clamping structure; 11-Magnetic ring gripper; 12-Clamping cylinder; 13-Buffer base; 131-Clamping connector; 1311-Fixing part; 1312-Connecting part; 1313-Clamping block sliding part; 132-Clamping limiting part; 14-Magnetic ring clamping block; 15-Buffer spring; 16-Clamping telescopic cylinder; 17-Clamping cylinder base; 18-First slider; 19-First slide rail; 2-Longitudinal movement structure; 21-Longitudinal connector; 211-First connecting plate; 212-Second connecting plate; 22-Longitudinal movement cylinder; 23-Movement cylinder fixing seat; 3-Transverse movement structure; 31-Transverse movement base; 32-Transverse movement motor; 33-Drive synchronous pulley; 34-Synchronous belt; 35-Driven synchronous pulley; 36-Second slide rail; 37-Second slider; 38-Belt clamp; 4-Magnetic ring inductor. Detailed Implementation
[0020] The utility model objective of this utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. The embodiments cannot be described one by one here, but the implementation of this utility model is not limited to the following embodiments.
[0021] like Figure 1 and 2 As shown, the manipulator for clamping the magnetic ring inductor includes a clamping structure 1, a longitudinal moving structure 2, and a transverse moving structure 3. The clamping structure 1 is mounted on the longitudinal moving structure 2, and the longitudinal moving structure 2 is mounted on the transverse moving structure 3. The clamping structure 1 is used to clamp the magnetic ring inductor 4 and its insulated wire. The longitudinal moving structure 2 is used to move the clamping structure 1 longitudinally. The transverse moving structure 3 is used to move the clamping structure 1 laterally.
[0022] like Figure 3 and 4As shown, the clamping structure 1 includes a pressing assembly and a clamping assembly. The pressing assembly includes a magnetic ring pressing block 14, a buffer spring 15, a buffer base 13, a first slide rail 19, a first slider 18, a pressing telescopic cylinder 16, and a pressing cylinder base 17. The clamping assembly includes two magnetic ring grippers 11 and a clamping cylinder 12. The two magnetic ring grippers 11 are mounted on the clamping cylinder 12. One side of the clamping cylinder 12 is connected to the upper end of the buffer base 13, and the lower end of the buffer base 13 is located between the two magnetic ring grippers 11. The magnetic ring pressing block 14 is slidably mounted on the lower end of the buffer base 13. The lower end of the buffer spring 15 abuts against the upper end of the magnetic ring pressing block 14, and the upper end of the buffer spring 15 abuts against the lower end of the clamping cylinder 12. The other side of the clamping cylinder 12 is connected to one side of the pressing telescopic cylinder 16, and the other side of the pressing telescopic cylinder 16 is connected to the first slider 18. The first slider 18 is slidably mounted on the first slide rail 19, which is mounted on one side of the clamping cylinder base 17. The telescopic rod of the clamping telescopic cylinder 16 is connected to the upper end of the clamping cylinder base 17. The other side of the clamping cylinder base 17 is mounted on one end of the longitudinal connecting member 21 of the longitudinal moving structure 2.
[0023] The top-pressing assembly is used to press the insulated wires of the magnetic ring inductor 4. The magnetic ring pressing block 14 is used to press the insulated wires on the magnetic ring inductor 4. The buffer spring 15 acts as a buffer when pressing the insulated copper wires of the magnetic ring inductor 4, preventing damage to the insulated wires. The buffer base 13 guides the movement direction of the magnetic ring pressing block 14. The pressing telescopic cylinder 16 provides power for the magnetic ring pressing block 14 to press the magnetic ring inductor 4. The pressing cylinder base 17 is used to mount the pressing telescopic cylinder 16. The clamping assembly is used to grip the magnetic ring inductor 4. The magnetic ring grippers 11 are used to grip both sides of the magnetic ring inductor 4. The clamping cylinder 12 provides power for the clamping of the magnetic ring grippers 11.
[0024] like Figure 1 and 2 As shown, the longitudinal moving structure 2 includes a longitudinal connecting member 21, a longitudinal moving cylinder 22, and a moving cylinder fixing seat 23. The longitudinal connecting member 21 includes a first connecting plate 211 and a second connecting plate 212. One side of the longitudinal moving cylinder 22 is mounted on the moving cylinder fixing seat 23, and the moving cylinder fixing seat 23 is mounted on the second slider 37 of the transverse moving structure 3. The other side of the longitudinal moving cylinder 22 is connected to one end of the second connecting plate 212, the other end of the second connecting plate 212 is connected to one end of the first connecting plate 211, and the other end of the first connecting plate 211 is connected to the other side of the clamping cylinder base 17 of the clamping structure 1. The longitudinal connecting member 21 is used to connect the longitudinal moving cylinder 22 and the clamping cylinder base 17. The longitudinal moving cylinder 22 is used to drive the magnetic ring gripper 11 to move longitudinally up and down. The moving cylinder fixing seat 23 is used to mount and fix the longitudinal moving cylinder 22.
[0025] like Figure 1 and2 As shown, the lateral movement structure 3 includes a lateral movement base 31, a lateral movement motor 32, a drive synchronous pulley 33, a synchronous belt 34, a driven synchronous pulley 35, a belt clamp 38, a second slide rail 36, and a second slider 37. The lateral movement motor 32 is mounted on the bottom of one end of the lateral movement base 31, and the driven synchronous pulley 35 is mounted on the bottom of the other end of the lateral movement base 31. The second slide rail 36 is mounted on the driven synchronous pulley 35 and the lateral movement motor 32. The drive synchronous pulley 33 is mounted on the shaft of the lateral movement motor 32. The drive synchronous pulley 33 is connected to the driven synchronous pulley 35 via the synchronous belt 34. The moving cylinder fixing seat 23 of the longitudinal movement structure 2 is mounted on one side of the second slider 37, and the second slider 37 is slidably mounted on the second slide rail 36. The other side of the second slider 37 is connected to the synchronous belt 34 via the belt clamp 38.
[0026] The lateral moving base 31 is used to mount and fix the driven synchronous pulley 35, the lateral moving motor 32, and the second slide rail 36. The lateral moving motor 32 provides power for the lateral movement of the magnetic ring gripper 11. The drive synchronous pulley 33 serves as a transmission mechanism, driving the synchronous belt 34. The synchronous belt 34 drives the second slider 37 to move. The driven synchronous pulley 35 is used to mount the synchronous belt 34. The belt clamp 38 connects the second slider 37 and the synchronous belt 34. The second slide rail 36 guides the movement of the second slider 37. The cooperation between the second slider 37 and the second slide rail 36 reduces friction.
[0027] like Figure 5 As shown, the buffer base 13 includes a clamping connector 131 and a clamping limiting member 132. The lower end of the clamping connector 131 is connected to the clamping limiting member 132 by bolts. The lower end of the clamping connector 131 and the clamping limiting member 132 form a pressure block sliding groove. The magnetic ring pressure block 14 is slidably installed in the pressure block sliding groove, and the magnetic ring pressure block 14 cannot be disengaged from the pressure block sliding groove. The upper end of the clamping connector 131 is bolted to the clamping cylinder 12 of the clamping assembly. The clamping connector 131 is used to position the magnetic ring pressure block 14 between two magnetic ring grippers 11. The clamping limiting member 132 is used to install the magnetic ring pressure block 14 on the clamping connector 131, facilitating the replacement of the magnetic ring pressure block 14.
[0028] like Figure 5 As shown, the clamping connector 131 includes a fixing part 1311, a connecting part 1312, and a pressure block sliding part 1313. The fixing part 1311 is bolted to the clamping cylinder 12 of the clamping assembly. The fixing part 1311 is connected to the upper end of the connecting part 1312, and the lower end of the connecting part 1312 is perpendicularly connected to the pressure block sliding part 1313. The pressure block sliding part 1313 forms a pressure block sliding groove with a limiting member via bolts.
[0029] The working process of the top-pressing gripper for the magnetic ring inductor is as follows: Under the action of the lateral movement motor 22 of the lateral movement structure 3, the magnetic ring gripper 11 is moved to directly above the magnetic ring inductor 4. Under the action of the longitudinal movement cylinder 22 of the longitudinal movement structure 2, the magnetic ring gripper 11 moves longitudinally, thereby shortening the longitudinal distance between the magnetic ring gripper 11 and the magnetic ring inductor 4. Under the action of the pressing telescopic cylinder 16, the magnetic ring pressing block 14 presses against the magnetic ring inductor 4. Under the action of the buffer spring 15, the force of the magnetic ring pressing block 14 pressing against the magnetic ring inductor 4 is buffered, preventing the magnetic ring pressing block 14 from damaging the magnetic ring inductor 4. Simultaneously, both magnetic ring grippers 11 are located on both sides of the magnetic ring inductor 4. Under the action of the gripping cylinder 12, the two magnetic ring grippers 11 move closer to the magnetic ring inductor 4 and clamp it. Under the action of the lateral moving structure 3 and the longitudinal moving structure 2, the magnetic ring grippers 11 transport the magnetic ring inductor 4 to the designated position, and then the two magnetic ring grippers 11 release the magnetic ring inductor 4. Then the pressing telescopic cylinder 16 drives the magnetic ring grippers 11 to retract, that is, the pressing telescopic cylinder 16 resets, thus completing the entire process of transporting the magnetic ring inductor 4.
[0030] The above-described specific embodiments are preferred embodiments of this utility model and are not intended to limit this utility model. Any other changes or equivalent substitutions made without departing from the technical solution of this utility model are included within the protection scope of this utility model.
Claims
1. A top-pressure clamping robot for magnetic ring inductors, characterized in that: The device includes a clamping structure, a longitudinal moving structure, and a lateral moving structure. The clamping structure includes a top-pressing component and a clamping component. The top-pressing component includes a magnetic ring pressure block, a buffer spring, a buffer base, a clamping telescopic cylinder, and a clamping cylinder base. The magnetic ring pressure block is slidably mounted on one end of the buffer base and abuts against the clamping component via the buffer spring. The other end of the buffer base is connected to the clamping component. The clamping component is mounted on the clamping telescopic cylinder, which is slidably mounted on the clamping cylinder base. The telescopic rod of the clamping telescopic cylinder is connected to the clamping cylinder base. The clamping cylinder base is connected to the lateral moving structure via the longitudinal moving structure.
2. The top-pressure clamping robot of the magnetic ring inductor according to claim 1, characterized in that: The clamping assembly includes a magnetic ring gripper and a clamping cylinder. The magnetic ring gripper is mounted on the clamping cylinder. One end of the buffer base is mounted on the clamping cylinder, and the other end of the buffer base is located between the magnetic ring gripper. The buffer spring abuts against the clamping cylinder, and the clamping cylinder is mounted on the pressing telescopic cylinder.
3. The top-pressing clamping robot of the magnetic ring inductor according to claim 1, characterized in that: It also includes a first slide rail and a first slider, the first slider being slidably connected to the first slide rail, the first slide rail being mounted on the base of the clamping cylinder, and the first slider being mounted on the clamping telescopic cylinder.
4. The top-pressure clamping robot of the magnetic ring inductor according to claim 1, characterized in that: The longitudinal moving structure includes a longitudinal connector, a longitudinal moving cylinder, and a moving cylinder mounting base. The longitudinal moving cylinder is mounted on the transverse moving structure via the moving cylinder mounting base, and the telescopic rod of the longitudinal moving cylinder is connected to the pressing cylinder base via the longitudinal connector.
5. The top-pressure clamping robot of the magnetic ring inductor according to claim 1, characterized in that: The lateral movement structure includes a lateral movement base, a lateral movement motor, a drive synchronous pulley, a synchronous belt, a driven synchronous pulley, a second slide rail, and a second slider. The lateral movement motor is mounted at one end of the lateral movement base, the driven synchronous pulley is mounted at the other end of the lateral movement base, the drive synchronous pulley is mounted on the lateral movement motor, and the drive synchronous pulley is connected to the driven synchronous pulley via the synchronous belt. The second slide rail is mounted on the lateral movement base, and the longitudinal movement structure is slidably mounted on the second slide rail via the second slider, which is connected to the synchronous belt.
6. The top-pressure clamping robot of the magnetic ring inductor according to claim 5, characterized in that: It also includes a belt clip, through which the second slider is connected to the timing belt.
7. The top-pressing clamping robot of the magnetic ring inductor according to claim 2, characterized in that: The buffer base includes a clamping connector and a clamping limiting member. One end of the clamping connector and the clamping limiting member form a pressure block sliding groove. The magnetic ring pressure block is slidably installed in the pressure block sliding groove. The other end of the clamping connector is installed in the clamping assembly.
8. The top-pressure clamping robot of the magnetic ring inductor according to claim 7, characterized in that: The clamping connector includes a fixing part, a connecting part, and a pressure block sliding part. The fixing part is installed on the clamping assembly by bolts. The fixing part is connected to one end of the connecting part, and the other end of the connecting part is perpendicularly connected to the pressure block sliding part. The pressure block sliding part is located between the magnetic ring claws, and the pressure block sliding part and the limiting member form a pressure block sliding groove.