Wire marking pipe preheating and heat preservation device
By designing a preheating and insulation device for the wire marking tubes in the insulation chamber and heating unit, the problem of unclear markings caused by the stiffness of the wire marking tubes in cold environments was solved, achieving precise temperature control and energy-saving effects, and reducing material waste and construction period risks.
Patent Information
- Application Number
- CN202422647728.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-10-31
AI Technical Summary
In cold environments, the stiffening of wire marking tubes leads to unclear markings, affecting the identification and maintenance efficiency of secondary wires. Furthermore, uneven heating by existing heating equipment results in material waste and project delays.
Design a wire tube preheating and insulation device that includes an insulation chamber and a heating device. The heating device raises the temperature of the insulation chamber, and combined with a temperature controller and insulation layer, it ensures that the wire tube is kept at the required temperature to avoid stiffness. The device also optimizes the flow of hot air through heat dissipation holes and channels to improve the heating rate and energy saving effect.
It effectively avoids the problem of unclear lettering caused by stiff wire marking tubes, reduces material waste and construction delays, achieves precise temperature control and energy saving, and has a compact structure that facilitates the storage and replacement of wire marking tubes.
Smart Images

Figure CN223494148U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the electrical field, and in particular to a wire gauge preheating and insulation device. Background Technology
[0002] Currently, electrical complete sets of equipment are numerous and have complex connections. Connecting the secondary parts of these devices requires a large number of secondary wirings or cables. To facilitate installation and subsequent maintenance, each wire needs to be numbered at both ends. The corresponding numbers can distinguish the complex secondary wires one by one. Existing labels are generally printed on wire number tubes, which are mostly made of PVC material, have internal teeth, and can be firmly fitted onto the cables. However, in cold winters, the walls of the wire number tubes become very stiff, and the printed words will appear incomplete. Although external heaters or other equipment can be used for heating, uneven heating can also cause localized unclear printing and other abnormalities. Utility Model Content
[0003] This utility model relates to a wire marking tube preheating and insulation device. The heating device can raise the temperature inside the insulation chamber, so that the wire marking tube inside the insulation chamber is heated to the required temperature. This can effectively avoid the wire marking tube becoming stiff due to low temperature, resulting in unclear or abnormal wire markings, thereby reducing the risk of material waste and construction delays. The insulation layer on the outer surface of the insulation chamber has a good insulation effect, making the device more energy-efficient.
[0004] The technical solution of this utility model is as follows:
[0005] A wire gauge preheating and insulation device includes an insulation chamber and a heating equipment mounting layer disposed below the insulation chamber. A heating device is disposed within the heating equipment mounting layer and is connected to the insulation chamber via a pipe. A heat dissipation hole communicating with the outside is provided on the inner wall of the insulation chamber. A roller supporting the wire gauge roll is disposed inside the insulation chamber, and a roller groove supporting the roller is provided on the inner wall of the insulation chamber. A wire gauge channel is provided on the top of the insulation chamber. A temperature probe is disposed inside the insulation chamber and is electrically connected to a temperature controller, which is located at the power input terminal of the device.
[0006] The temperature controller includes a front LCD screen, buttons, and a five-hole socket, and a three-hole plug is provided on the back of the temperature controller.
[0007] The heating equipment mounting layer includes a column located at the corner and a mounting strip located between the bottom of the column. The top of the column is fixedly connected to the insulation chamber. The mounting strip is provided with a mounting plate, and the mounting plate is provided with multiple mounting holes.
[0008] The heating device is fixed to the mounting plate, and an air outlet is provided on one side of the heating device. A flexible hose is connected to the air outlet and is connected to the bottom of the insulation chamber. A power switch is provided on one side of the heating device.
[0009] The bottom of the insulation chamber is provided with a movable plate, and a heating hole is provided in the middle of the movable plate. The end of the flexible hose away from the air outlet is fixedly connected to the heating hole.
[0010] The inner surface of the insulation chamber is provided with an insulation layer, and an insulation strip is provided on the side of the insulation layer away from the inner wall of the insulation chamber. A fixing bolt is provided at each end of the insulation strip, and the fixing bolt is threadedly connected to the insulation chamber.
[0011] The insulation chamber has a front door on one side and an upper door on the top. The wire pipe channel and heat dissipation holes are located on the upper door. A temperature probe channel is located on the upper door.
[0012] This utility model has the following beneficial effects:
[0013] 1. This utility model uses hot air blown out by a heating device to quickly raise the temperature inside the insulation chamber. When the temperature reaches the set temperature, the heating device stops heating. The wire tube inside the insulation chamber then heats up and reaches the required temperature, which can effectively avoid the wire tube from stiffening due to low temperature, resulting in unclear wire markings and thus reducing the risk of material waste and construction delays. The entire device has a simple structure and is safe and reliable.
[0014] 2. The LCD display of this utility model can display the temperature inside the insulation chamber in real time, and the temperature probe can monitor the temperature inside the insulation chamber. When the temperature is lower than the set value, the temperature controller will turn on the power to start the heating device. When the temperature reaches the set temperature, the temperature controller will turn off the power to cut off the power to the heating device, which can prevent the temperature inside the insulation chamber from exceeding the standard and ensure accurate and reliable temperature control.
[0015] 3. The inner surface of the insulation chamber of this utility model is provided with an insulation layer, which has a good insulation effect; the whole device has a compact structure, a fast heating speed, and is more energy-efficient.
[0016] 4. This utility model can also be used as a storage box for wire gauge tubes. Multiple rollers can be installed inside the insulation chamber, and each roller can hold a roll of wire gauge tube. It not only has a large storage capacity, but the entire device has a compact structure and occupies little space.
[0017] 5. This utility model is equipped with an upper door and a front door, which facilitate the replacement of wire tubes; at the same time, the upper door is equipped with heat dissipation holes, allowing hot air to flow upward from the bottom of the insulation chamber and facilitating the discharge of cold air from the top, thereby improving the heating rate. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the present invention;
[0019] Figure 2 This is a schematic diagram of the main structure of the door after it is opened;
[0020] Figure 3 This is a schematic diagram of the right-side structure of this utility model;
[0021] Figure 4 This is a top view of the structure of this utility model;
[0022] Figure 5 This is a schematic diagram of the structure of this utility model from below;
[0023] Figure 6 This is a schematic diagram of the heating device of this utility model;
[0024] Figure 7 This is a schematic diagram of the temperature controller of this utility model.
[0025] The reference numerals in the figure are as follows:
[0026] 1-Insulation chamber, 2-Heating equipment installation layer, 3-Heating device, 4-Heat dissipation hole, 5-Roller, 6-Roller groove, 7-Wire pipe channel, 8-Temperature probe, 9-Temperature controller, 10-LCD display, 11-Button, 12-Five-hole socket, 13-Three-hole plug, 14-Column, 15-Mounting strip, 16-Mounting plate, 17-Mounting hole, 18-Air outlet, 19-Hose, 20-Power switch, 21-Movable plate, 22-Heating hole, 23-Insulation layer, 24-Insulation strip, 25-Fixing bolt, 26-Front door, 27-Upper door, 28-Temperature probe channel. Detailed Implementation
[0027] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.
[0028] See Figures 1 to 7A wire gauge preheating and insulation device includes an insulation chamber 1 and a heating equipment mounting layer 2 located below the insulation chamber 1. A heating device 3 is installed within the heating equipment mounting layer 2 and is connected to the insulation chamber 1 via a pipe. A heat dissipation hole 4 is provided on the inner wall of the insulation chamber 1, communicating with the outside. Hot air blown out by the heating device 3 can quickly raise the temperature inside the insulation chamber 1. When the temperature reaches a set temperature, the heating device 3 stops heating. A roller 5 supporting the wire gauge roll is installed inside the insulation chamber 1, and a heat dissipation hole 4 is provided on the inner wall of the insulation chamber 1. The insulation chamber 1 is equipped with a roller groove 6 that supports the rollers 5. Multiple rollers 5, preferably four, can be installed inside the chamber and are symmetrically distributed horizontally. Each roller 5 can hold a roll of wire tube. Thus, the insulation chamber 1 can be used as a storage box for wire tubes, which not only has a large storage capacity but also has a compact structure and occupies little space. A wire tube channel 7 is provided on the top of the insulation chamber 1. A temperature probe 8 is installed inside the insulation chamber 1. The temperature probe 8 is electrically connected to a temperature controller 9. The temperature controller 9 is located at the power input terminal of the device and controls the opening and closing of the power supply.
[0029] Furthermore, a front door 26 is provided on one side of the insulation chamber 1, and an upper door 27 is provided on the top of the insulation chamber 1. The upper door 27 and the front door 26 facilitate the replacement of the wire marking tube. At the same time, a heat dissipation hole 4 is provided on the upper door 27, allowing hot air to flow upward from the bottom of the insulation chamber 1, and allowing cold air to be discharged from the top, which can improve the heating rate. The wire marking tube channel 7 is provided on the upper door 27, and one end of the wire of the wire marking tube passes through the wire marking tube channel 7 and is connected to the wire marking machine. A temperature probe channel 28 is provided on the upper door 27, and the connecting wire between the temperature probe 8 and the temperature controller 9 passes through the temperature probe channel 28.
[0030] Further, see Figure 7 The temperature controller 9 includes a front LCD screen 10, buttons 11, and a five-hole socket 12. The LCD screen 10 can display the temperature of the insulation chamber 1 in real time. The temperature probe 8 can monitor the temperature inside the insulation chamber 1. When the temperature is lower than the set value, the temperature probe 8 transmits a signal to the temperature controller 9, and the temperature controller 9 will turn on the power to start the heating device 3. When the temperature reaches the set temperature, the temperature controller 9 will turn off the power. The back of the temperature controller 9 is provided with a three-hole plug 13, which is connected to the power supply. The five-hole socket 12 supplies power to the heating device 3.
[0031] Furthermore, the heating equipment mounting layer 2 includes a column 14 located at a corner and a mounting strip 15 located between the bottom of the column 14. The top of the column 14 is fixedly connected to the insulation chamber 1. A mounting plate 16 is provided on the mounting strip 15, and a plurality of mounting holes 17 are provided on the mounting plate 16. Fixing screws pass through the mounting holes 17 and fix the heating device 3 to the mounting plate 16. An air outlet 18 is provided on one side of the heating device 3, and a flexible hose 19 is connected to the air outlet 18. The flexible hose 19 is connected to the bottom of the insulation chamber 1, and the hot air blown out by the heating device 3 flows into the insulation chamber 1 through the air outlet 18 and the flexible hose 19. A power switch 20 is provided on one side of the heating device 3. When heating is not required, the power switch 20 is in a normally closed state. A movable plate 21 is provided at the bottom of the insulation chamber 1, and a heating hole 22 is provided in the middle of the movable plate 21. The end of the flexible hose 19 away from the air outlet 18 is fixedly connected to the heating hole 22, and the hot air flows into the insulation chamber 1 through the heating hole 22.
[0032] Further, see Figure 3 The inner surface of the insulation chamber 1 is provided with an insulation layer 23, which has a good insulation effect and makes the device more energy-saving. An insulation strip 24 is provided on the side of the insulation layer 23 away from the inner wall of the insulation chamber 1. A fixing bolt 25 is provided at both ends of the insulation strip 24. The fixing bolt 25 is threadedly connected to the insulation chamber 1. After the fixing bolt 25 is tightened, the insulation layer 23 is fixed to the inner surface of the insulation chamber 1.
[0033] The working principle of this utility model:
[0034] Open the front door 26 and the upper door 27, thread the wire tube roll onto the roller 5, and pass one end of the wire tube through the wire tube channel 7. Then close the upper door 27. Set the temperature of the temperature controller 9 using button 11, then connect the power supply and turn on the power switch 20 of the heating device 3. Then close the front door 26. When the temperature of the insulation chamber 1 is lower than the set temperature, the temperature probe 8 detects the real-time temperature and transmits the signal to the temperature controller 9. The temperature controller 9 will turn on the power, causing the heating device 3 to start heating. Hot air is blown out from the air outlet 18 and passes through the soft... The air flows into the insulation chamber 1 through the tube 19 and heating hole 22. The ambient temperature air in the insulation chamber 1 flows out through the heat dissipation hole 4. When the temperature reaches the set temperature, the temperature controller 9 will turn off the power, so that the heating device 3 is de-energized and the temperature of the insulation chamber 1 is controlled within the set range. When the wire marking machine is working, the wire marking tube is pulled out and the roller 5 rotates accordingly. At this time, the temperature of the wire marking tube coming out of the preheating and insulation device reaches the requirement and can be marked normally. When the ambient temperature rises and will not affect the marking of the wire marking tube, the power switch 20 can be turned off and the three-prong plug 13 of the temperature controller 9 can be unplugged.
[0035] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A wire gauge preheating and insulation device, characterized in that: The device includes an insulation chamber (1) and a heating equipment mounting layer (2) located below the insulation chamber (1). A heating device (3) is installed in the heating equipment mounting layer (2), and the heating device (3) is connected to the insulation chamber (1) via a pipe. A heat dissipation hole (4) communicating with the outside is provided on the inner wall of the insulation chamber (1). A roller (5) supporting the wire gauge coil is installed inside the insulation chamber (1), and a roller groove (6) supporting the roller (5) is provided on the inner wall of the insulation chamber (1). A wire gauge channel (7) is provided on the top of the insulation chamber (1). A temperature probe (8) is installed inside the insulation chamber (1). The device is electrically connected to a temperature controller (9), which is located at the power input terminal of the device. The temperature controller (9) includes a liquid crystal display screen (10), buttons (11), and a five-hole socket (12) on the front. A three-hole plug (13) is provided on the back of the temperature controller (9). The heating equipment mounting layer (2) includes a column (14) located at the corner and a mounting strip (15) located between the bottom of the column (14). The top of the column (14) is fixedly connected to the insulation chamber (1). A mounting plate (16) is provided on the mounting strip (15), and a plurality of mounting holes (17) are provided on the mounting plate (16).
2. The wire gauge preheating and insulation device as described in claim 1, characterized in that: The heating device (3) is fixed on the mounting plate (16). An air outlet (18) is provided on one side of the heating device (3). A flexible hose (19) is connected to the air outlet (18). The flexible hose (19) is connected to the bottom of the insulation chamber (1). A power switch (20) is provided on one side of the heating device (3).
3. The wire gauge preheating and insulation device as described in claim 2, characterized in that: The bottom of the insulation chamber (1) is provided with a movable plate (21), and a heating hole (22) is provided in the middle of the movable plate (21). The end of the flexible hose (19) away from the air outlet (18) is fixedly connected to the heating hole (22).
4. The wire gauge preheating and insulation device as described in claim 1, characterized in that: The inner surface of the insulation chamber (1) is provided with an insulation layer (23). An insulation strip (24) is provided on the side of the insulation layer (23) away from the inner wall of the insulation chamber (1). A fixing bolt (25) is provided at each end of the insulation strip (24). The fixing bolt (25) is threadedly connected to the insulation chamber (1).
5. The wire gauge preheating and insulation device as described in claim 1, characterized in that: A front door (26) is provided on one side of the insulation chamber (1), and an upper door (27) is provided on the top of the insulation chamber (1). The wire pipe channel (7) and the heat dissipation hole (4) are provided on the upper door (27); a temperature probe channel (28) is provided on the upper door (27).