Water-soluble fertilizer filling system
By introducing a drive motor, worm gear positioning components, and a weighing control system into the water-soluble fertilizer filling system, the problems of large manual operation errors and low efficiency in traditional water-soluble fertilizer filling systems have been solved, achieving efficient and precise filling results.
Patent Information
- Application Number
- CN202423190785.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Traditional water-soluble fertilizer filling systems use manual or semi-automatic methods, which consume a lot of manpower and are prone to operational errors, resulting in inaccurate filling amounts and affecting the quality of fertilizer application.
The positioning assembly, which uses a drive motor, worm gear and worm shaft, combined with a weighing device and controller, enables precise container clamping and real-time monitoring and control of filling volume. The rotary motor improves filling efficiency and accuracy.
It achieves efficient and precise water-soluble fertilizer filling, reduces human error, improves work efficiency and filling accuracy, and ensures the accuracy of each filling volume.
Smart Images
Figure CN223494914U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water-soluble fertilizer filling technology, specifically a water-soluble fertilizer filling system. Background Technology
[0002] Water-soluble fertilizers, a common type of fertilizer in modern agriculture, have gradually become an important tool in agricultural production due to their ability to effectively provide the nutrients needed for plant growth and their excellent water solubility. During fertilization, water-soluble fertilizers can be applied evenly not only through drip irrigation and sprinkler irrigation but also by integrating with irrigation systems to improve fertilizer utilization. Therefore, the production and packaging process of water-soluble fertilizers is particularly crucial, especially how to achieve efficient and precise filling, which directly affects the subsequent fertilization effect and cost control.
[0003] Traditional water-soluble fertilizer filling systems typically use manual or semi-automated methods for filling, which not only consumes a lot of manpower, but may also lead to inaccurate filling volume due to operational errors, affecting the quality of fertilizer application. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a water-soluble fertilizer filling system, which solves the problem that current water-soluble fertilizer filling systems typically use manual or semi-automatic methods for filling. This not only consumes a lot of manpower, but may also lead to inaccurate filling volume due to operational errors, affecting the quality of fertilizer application.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a water-soluble fertilizer filling system, including a base, a support frame fixedly connected to one side of the outer wall of the base, a filling barrel mounted on the surface of the support frame, a turntable rotatably connected to the upper surface of the base, a placement seat fixedly connected to the upper surface of the turntable, and a positioning component provided inside the placement seat;
[0006] The positioning assembly includes a rotating rod. The lower part of the outer wall of the rotating rod is rotatably connected to the lower inner surface of the placement base. An adjusting disc is fixedly connected to the upper surface of the rotating rod. A through groove is circumferentially formed on the surface of the adjusting disc. A locking rod is slidably connected to the inner wall of the through groove. A fixing frame is fixedly connected to the outer wall of the locking rod. A slider is fixedly connected to one side of the fixing frame. A positioning plate is fixedly connected to the upper surface of the slider. A sliding groove is circumferentially formed on the surface of the placement base. The outer wall of the slider is slidably connected to the inner wall of the sliding groove. A drive motor is fixedly connected to one side of the lower inner surface of the placement base. A worm gear is fixedly connected to the output end of the drive motor. One end of the worm gear is rotatably connected to one side of the inner wall of the placement base. A semi-worm wheel is fixedly connected to one side of the outer wall of the rotating rod. The semi-worm wheel meshes with the worm gear.
[0007] As a preferred technical solution of this utility model, the placement base is provided in multiple sets and is distributed at equal angles with the center of the turntable as the center.
[0008] As a preferred embodiment of this utility model, a discharge pipe is fixedly connected to the lower surface of the filling barrel, and a solenoid valve is installed on one side of the outer wall of the discharge pipe.
[0009] As a preferred embodiment of this utility model, a controller is installed on the other side of the outer wall of the base, and a weighing device is installed on the upper surface of the placement seat.
[0010] As a preferred embodiment of this utility model, a rotary motor is fixedly connected inside the base, and the lower surface of the turntable is fixedly connected to the output end of the rotary motor.
[0011] In a preferred embodiment of this invention, the weighing device and the controller are electrically connected, and the controller is electrically connected to the solenoid valve and the rotary motor.
[0012] As a preferred embodiment of this utility model, the inner wall of the slide groove is provided with limit grooves on both sides, and the outer wall of the slider is fixedly connected to limit blocks on both sides, with the outer wall of the limit blocks slidably connected to the inner wall of the limit groove.
[0013] Compared with the prior art, this utility model provides a water-soluble fertilizer filling system, which has the following beneficial effects:
[0014] 1. This water-soluble fertilizer filling system provides efficient driving force for the rotation of the adjustment disc through the cooperation of a drive motor, worm gear and worm. The coordinated action of the through groove and the clamping rod enables the fixed frame to move, thereby moving the slider in the groove, so that the positioning plate can be precisely adjusted. This ensures that containers of different sizes can be filled efficiently and without errors, ensures the stability of the container during filling, reduces human operation errors, and improves work efficiency and accuracy.
[0015] 2. This water-soluble fertilizer filling system, through the design of a rotary motor and turntable, effectively improves the switching speed between multiple filling positions, thereby significantly improving filling efficiency. Furthermore, the electrical connection between the weighing device and the controller enables real-time monitoring and precise control of the filling volume each time, ensuring accurate fertilizer dosage. Attached Figure Description
[0016] Figure 1 This is a perspective view of the present utility model;
[0017] Figure 2 This is a schematic diagram of the present invention;
[0018] Figure 3 This is a cross-sectional view of the structure of this utility model;
[0019] Figure 4 This is a structural development diagram of the present invention.
[0020] In the diagram: 1. Base; 2. Support frame; 3. Filling barrel; 4. Turntable; 5. Placement seat; 6. Rotating rod; 7. Adjusting plate; 8. Through groove; 9. Clamping rod; 10. Fixing frame; 11. Sliding block; 12. Positioning plate; 13. Slide groove; 14. Half worm gear; 15. Drive motor; 16. Worm; 17. Weighing device; 18. Controller; 19. Rotary motor; 20. Discharge pipe; 21. Solenoid valve; 22. Limiting groove; 23. Limiting block. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example 1
[0023] Please see Figure 1-4 In this embodiment: a water-soluble fertilizer filling system includes a base 1, a support frame 2 fixedly connected to one side of the outer wall of the base 1, a filling bucket 3 mounted on the surface of the support frame 2, a turntable 4 rotatably connected to the upper surface of the base 1, a placement seat 5 circumferentially fixedly connected to the upper surface of the turntable 4, and a positioning component provided inside the placement seat 5; the positioning component includes a rotating rod 6, the lower part of the outer wall of the rotating rod 6 rotatably connected to the lower inner surface of the placement seat 5, an adjusting plate 7 fixedly connected to the upper surface of the rotating rod 6, a through groove 8 circumferentially formed on the surface of the adjusting plate 7, and a locking rod 9 slidably connected to the inner wall of the through groove 8. A fixing frame 10 is fixedly connected to the outer wall of the clamp 9. A slider 11 is fixedly connected to one side of the fixing frame 10. A positioning plate 12 is fixedly connected to the upper surface of the slider 11. A groove 13 is circumferentially opened on the surface of the placement seat 5. The outer wall of the slider 11 is slidably connected to the inner wall of the groove 13. A drive motor 15 is fixedly connected to one side of the lower inner surface of the placement seat 5. A worm gear 16 is fixedly connected to the output end of the drive motor 15. One end of the worm gear 16 is rotatably connected to one side of the inner wall of the placement seat 5. A half worm wheel 14 is fixedly connected to one side of the outer wall of the rotating rod 6. The half worm wheel 14 meshes with the worm gear 16.
[0024] In this embodiment, the drive motor 15 is started to drive the worm gear 16 to rotate, the worm gear 16 drives the worm wheel to move, and then the rotating rod 6 drives the adjusting plate 7 to rotate. Since the through groove 8 on the adjusting plate 7 is arc-shaped, the clamping rod 9 will move in the through groove 8 when the adjusting plate 7 rotates, so that the fixing frame 10 drives the slider 11 to slide in the slide groove 13. The slider 11 drives the positioning plate 12 to clamp the filling container to ensure that containers of different sizes can be placed stably and facilitate filling.
[0025] Furthermore, multiple sets of placement seats 5 are provided and are distributed at equal angles with the center of the turntable 4 as the center; a discharge pipe 20 is fixedly connected to the lower surface of the filling barrel 3, and a solenoid valve 21 is installed on one side of the outer wall of the discharge pipe 20; a controller 18 is installed on the other side of the outer wall of the base 1, and a weighing device 17 is installed on the upper surface of each placement seat 5.
[0026] The filling barrel 3 fills the container on the placement seat 5 through the connected discharge pipe 20. The solenoid valve 21 controls the opening and closing of the discharge pipe 20 to ensure the accuracy of filling. The weighing device 17 on the placement seat 5 detects the weight of the water-soluble fertilizer in the container in real time and transmits the signal to the controller 18. The controller 18 accurately controls the opening and closing of the solenoid valve 21 based on the weighing feedback to ensure that the amount filled each time meets the requirements.
[0027] Furthermore, a rotary motor 19 is fixedly connected inside the base 1, and the lower surface of the turntable 4 is fixedly connected to the output end of the rotary motor 19.
[0028] The turntable 4 on the base 1 rotates under the drive of the rotary motor 19, and multiple placement seats 5 are distributed at equal angles around the center of the turntable 4, so that each placement seat 5 can enter the filling position in sequence during the filling process.
[0029] Preferably, the weighing device 17 is electrically connected to the controller 18, and the controller 18 is electrically connected to the solenoid valve 21 and the rotary motor 19.
[0030] Furthermore, limit grooves 22 are provided on both sides of the inner wall of the slide groove 13, and limit blocks 23 are fixedly connected to both sides of the outer wall of the slider 11. The outer wall of the limit block 23 is slidably connected to the inner wall of the limit groove 22.
[0031] The combination of the limiting block 23 and the limiting groove 22 ensures the safe movement of the slider 11 within the groove 13.
[0032] The working principle and usage process of this utility model are as follows: The operator starts the drive motor 15 to drive the worm gear 16 to rotate, the worm gear 16 drives the worm wheel to move, and then the rotating rod 6 drives the adjusting plate 7 to rotate. Since the through groove 8 on the adjusting plate 7 is arc-shaped, when the adjusting plate 7 rotates, the clamping rod 9 will move in the through groove 8, so that the fixing frame 10 drives the slider 11 to slide in the slide groove 13. The slider 11 drives the positioning plate 12 to clamp the filling container to ensure that containers of different specifications can be placed stably and facilitate filling. The filling barrel 3 fills the container on the placement seat 5 through the connected discharge pipe 20. The solenoid valve 21 controls the opening and closing of the discharge pipe 20 to ensure the accuracy of filling. The weighing device 17 on the placement seat 5 detects the weight of the water-soluble fertilizer in the container in real time and transmits the signal to the controller 18. The controller 18 accurately controls the opening and closing of the solenoid valve 21 based on the weighing feedback to ensure that the amount of filling each time meets the requirements. The turntable 4 on the base 1 rotates under the drive of the rotary motor 19. Multiple placement seats 5 are distributed at equal angles with the center of the turntable 4 as the center, so that each placement seat 5 can enter the filling position in sequence during the filling process.
[0033] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A water-soluble fertilizer filling system, comprising a base (1), characterized in that: A support frame (2) is fixedly connected to one side of the outer wall of the base (1). A filling barrel (3) is installed on the surface of the support frame (2). A turntable (4) is rotatably connected to the upper surface of the base (1). A placement seat (5) is fixedly connected to the upper surface of the turntable (4) in a circumferential direction. A positioning component is provided inside the placement seat (5). The positioning assembly includes a rotating rod (6), the lower part of the outer wall of the rotating rod (6) is rotatably connected to the lower inner surface of the placement seat (5), an adjusting plate (7) is fixedly connected to the upper surface of the rotating rod (6), a through groove (8) is circumferentially opened on the surface of the adjusting plate (7), a locking rod (9) is slidably connected to the inner wall of the through groove (8), a fixing frame (10) is fixedly connected to the outer wall of the locking rod (9), a slider (11) is fixedly connected to one side of the fixing frame (10), and a positioning plate (12) is fixedly connected to the upper surface of the slider (11). The surface of the placement seat (5) is provided with a circumferential groove (13). The outer wall of the slider (11) is slidably connected to the inner wall of the groove (13). A drive motor (15) is fixedly connected to one side of the inner lower surface of the placement seat (5). A worm (16) is fixedly connected to the output end of the drive motor (15). One end of the worm (16) is rotatably connected to one side of the inner wall of the placement seat (5). A half worm wheel (14) is fixedly connected to one side of the outer wall of the rotating rod (6). The half worm wheel (14) meshes with the worm (16).
2. The water-soluble fertilizer filling system according to claim 1, characterized in that: The placement base (5) is provided in multiple sets and is distributed at equal angles with the center of the turntable (4).
3. The water-soluble fertilizer filling system according to claim 1, characterized in that: The lower surface of the filling barrel (3) is fixedly connected to a discharge pipe (20), and a solenoid valve (21) is installed on one side of the outer wall of the discharge pipe (20).
4. A water-soluble fertilizer filling system according to claim 1 or 2, characterized in that: A controller (18) is installed on the other side of the outer wall of the base (1), and a weighing device (17) is installed on the upper surface of the placement seat (5).
5. A water-soluble fertilizer filling system according to claim 1, characterized in that: A rotary motor (19) is fixedly connected inside the base (1), and the lower surface of the turntable (4) is fixedly connected to the output end of the rotary motor (19).
6. The water-soluble fertilizer filling system according to claim 4, characterized in that: The weighing device (17) is electrically connected to the controller (18), and the controller (18) is electrically connected to the solenoid valve (21) and the rotary motor (19).
7. The water-soluble fertilizer filling system according to claim 1, characterized in that: The inner wall of the slide (13) is provided with limiting grooves (22) on both sides, and the outer wall of the slider (11) is fixedly connected with limiting blocks (23) on both sides. The outer wall of the limiting block (23) is slidably connected to the inner wall of the limiting groove (22).