Carbon block warehouse waste cleaning and collecting device
By designing a waste cleaning and collection device for the carbon block storage based on the structural characteristics of the carbon blocks, and utilizing the bottom edges of the carbon blocks and the carbon bowl support structure, the problem of low cleaning efficiency of carbon blocks is solved, achieving efficient cleaning and enhanced stability.
Patent Information
- Application Number
- CN202422805167.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-18
AI Technical Summary
In existing technologies, when cleaning carbon blocks, the bottom one-sixth of the surface area needs to be cleaned separately, resulting in low cleaning efficiency.
A waste cleaning and collection device for a carbon block warehouse was designed. Utilizing the cuboid structure of the carbon blocks and the characteristics of the carbon bowl, the bottom edge of the carbon block is used as the load-bearing force point, and the carbon bowl is used as the auxiliary support part. A vertical and inclined support structure and a locking top rod are set to ensure that the carbon blocks stand stably on their side, exposing more surface area for cleaning by the robotic arm.
It improves the efficiency of carbon block waste cleaning, avoids secondary cleaning, and enhances the stability and safety of the equipment.
Smart Images

Figure CN223495293U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of carbon block processing equipment, and in particular relates to a waste cleaning and collection device for carbon block storage. Background Technology
[0002] After collecting carbon blocks, the waste on them needs to be cleaned off before they are stacked together for later use. Currently, the carbon blocks are usually cleaned by placing them on a steel frame and having a robotic arm clean them. However, this requires separate cleaning of the bottom part, which occupies at least one-sixth of the surface area of the carbon block, reducing cleaning efficiency. How to better arrange the carbon blocks for waste collection is an urgent problem to be solved. Summary of the Invention
[0003] To overcome the technical problems described in the background section, this utility model provides a waste cleaning and collection device for carbon blocks. Based on the cuboid structure of carbon blocks and the presence of carbon bowls on the upper surface, a device is specifically designed with the bottom edge of the carbon block as the bearing force point and the carbon bowl as the auxiliary support part. This can expose the outer surface area of the carbon block as much as possible, making it convenient for the robotic arm to clean without secondary cleaning, thus improving the efficiency of carbon block waste cleaning.
[0004] The technical solution of this utility model is as follows: a waste cleaning and collection device for a carbon block storage, including a base plate, end seats, corner seats, a rotating shaft, a lower connecting seat, and a vertical inclined support structure. The base plate is provided with end seats on the left and right sides, and a rotating shaft runs through the two end seats. The part of the rotating shaft near the end seats is nested with a corner seat for receiving the edge of the carbon block. The part of the corner seat away from the rotating shaft is a corner block with a right-angle plate structure. Four lower connecting seats are provided on the edge of the base plate in a rectangular distribution. A vertical inclined support structure is provided on the lower connecting seat located on one side of the carbon bowl opening at the top of the carbon block. The upper end of the vertical inclined support structure is used to temporarily fix the carbon bowl opening at the top of the carbon block.
[0005] Furthermore, the vertical and inclined support structure includes a vertical tube, an inclined tube, a carbon cup insert, and a locking rod. The vertical tube is set on the lower connecting seat and the upper end is inclinedly embedded in the inclined tube. The locking rod passes through the part of the vertical tube below the inclined tube. The locking rod is threadedly connected to the vertical tube and the end facing the carbon block is used to abut against the carbon cup insert at the lower end of the inclined tube to prevent the carbon cup insert from moving upward and detaching from the carbon cup of the carbon block.
[0006] Furthermore, a nut is fixedly provided on the side wall of the vertical tube corresponding to the locking rod, and the nut is threadedly nested on the locking rod.
[0007] Furthermore, the locking pin thread is embedded in the vertical pipe.
[0008] Furthermore, the lower connecting seat includes a base and an embedded short post. The base is fixedly mounted on the bottom plate and the upper end is fixedly provided with an embedded short post for embedding into the lower end of the vertical tube.
[0009] Furthermore, the embedded short post has a stud structure and can be threaded into the lower end of the vertical tube.
[0010] The beneficial effects of this utility model due to the adoption of the above-mentioned technology are as follows.
[0011] 1. Based on the rectangular structure of the carbon block and the presence of a carbon bowl on the upper surface, this utility model specifically designs a device that uses the bottom edge of the carbon block as the bearing force point and the carbon bowl as an auxiliary support part. This device can expose the outer surface area of the carbon block as much as possible, making it convenient for the robotic arm to clean without secondary cleaning, thus improving the efficiency of carbon block waste cleaning.
[0012] 2. This utility model takes into account various usage needs, and sets up a rigid bearing area to connect the sleeve and the rotating shaft with a pin, and sets up an elastic bearing area to connect the sleeve and the rotating shaft with a torsion spring.
[0013] 3. This utility model adopts a vertical inclined support structure to assist in supporting the carbon block. The carbon cup insert in the vertical inclined support structure is directly inserted into the carbon cup. Because the carbon block is inclined, the opening of the carbon cup faces to the side and upward. The carbon cup insert inserted at an angle downward is difficult to detach directly from the carbon cup, resulting in good stability. At the same time, in order to further prevent the carbon cup insert from falling out of the carbon cup, a locking top rod is set to abut against the carbon cup insert. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure used in the existing technology for cleaning carbon block waste.
[0015] Figure 2 This is a schematic diagram of the structure of this utility model.
[0016] Figure 3 This is a top view of the present invention.
[0017] Figure 4 This is the right view of this utility model.
[0018] Figure 5 This is the left view of this utility model.
[0019] Figure 6 This is the front view of this utility model.
[0020] Figure 7 This is a bottom view of the present invention.
[0021] In the diagram: 1. Vertical tube, 2. Inclined straight tube, 3. Locking top rod, 4. Carbon cup insert, 5. Base plate, 6. Base, 7. Corner block, 8. Sleeve, 9. End seat, 10. Shaft, 11. Carbon block, 12. Nut, 13. Embedded short column. Detailed Implementation
[0022] Example 1: As Figures 1-7 As shown, this utility model provides a waste cleaning and collection device for a carbon block storage facility, including a base plate 5, end seats 9, corner seats, a rotating shaft 10, a lower connecting seat, and a vertical inclined support structure. The base plate 5 is provided with end seats 9 on the left and right sides, and the rotating shaft 10 passes through the two end seats 9. The part of the rotating shaft 10 near the end seats 9 is nested with a corner seat for receiving the edge of the carbon block 11. The part of the corner seat away from the rotating shaft 10 is a corner block 7 with a right-angle plate-like structure. There are four lower connecting seats arranged in a rectangular pattern on the edge of the base plate 5. At least one of the lower connecting seats located on one side of the carbon bowl opening at the top of the carbon block 11 is provided with a vertical inclined support structure. The upper end of the vertical inclined support structure is used to temporarily fix the carbon bowl opening at the top of the carbon block 11, so that the carbon block 11 is in a state where the bottom edge faces down.
[0023] In the above manner, when in use, the bottom edge of the carbon block 11 faces downwards and the carbon block 11 stands upright. The left and right ends of the downward-facing edge of the carbon block 11 are supported by corner brackets, while the carbon bowl on the original upper surface of the carbon block 11 is supported by at least one vertical oblique support structure, forming a triangular support structure, so that the carbon block 11 can stand upright stably.
[0024] The vertical and inclined support structure includes a vertical tube 1, an inclined tube 2, a carbon cup insert 4, and a locking rod 3. The vertical tube 1 is set on the lower connecting seat and the inclined tube 2 is embedded obliquely at the upper end. The locking rod 3 passes through the part of the vertical tube 1 below the inclined tube 2. The locking rod 3 is threadedly connected to the vertical tube 1 and the end facing the carbon block 11 is used to abut against the carbon cup insert 4 at the lower end of the inclined tube 2, preventing the carbon cup insert 4 from moving upward and detaching from the carbon cup of the carbon block 11.
[0025] There are two ways to connect the vertical tube 1 and the locking rod 3. One way is to weld a nut 12 onto the side wall of the vertical tube 1 corresponding to the locking rod 3, and the nut 12 is threadedly nested on the locking rod 3 to form an external threaded connection. The other way is to tap the horizontal through hole of the locking rod 3 on the vertical tube 1 to form a threaded hole, so that the locking rod 3 is threadedly embedded in the vertical tube 1 to form an internal threaded connection.
[0026] The lower connecting seat includes a base 6 and an embedded short post 13. The base 6 is fixedly installed on the base plate 5 and the upper end is fixedly provided with an embedded short post 13 for embedding in the lower end of the vertical tube 1. The embedded short post 13 can be a smooth post that can be directly nested in the vertical tube 1, or it can be a stud structure that can be threaded into the vertical tube 1.
[0027] Example 2: Based on Example 1, the pin connection between the sleeve 8 and the rotating shaft 10 is eliminated. Instead, a torsion spring is installed between the sleeve 8 and the end seat 9. That is, the two ends of the torsion spring are embedded in the opposite side walls of the sleeve 8 and the end seat 9 and nested on the rotating shaft 10. This allows the corner seat to be in a natural, unforced state when the corner block 7 is facing upwards. If it is subjected to a forward or backward impact force, a corresponding elastic force will be generated. This avoids a rigid contact when the carbon block 11 is placed on the corner seat. For example, with the pin connection used in Example 1, the pin is easily subjected to shear force when the carbon block 11 is placed on the corner seat, causing the pin to fail and affecting the service life. It may even cause a safety accident where the carbon block 11 slips off the corner seat when it is placed on the corner seat.
Claims
1. A device for cleaning and collecting waste from a charcoal silo, characterized in that: The device includes a base plate (5), end seats (9), corner seats, a rotating shaft (10), a lower connecting seat, and a vertical oblique support structure. The end seats (9) are provided on the left and right sides of the base plate (5), and the rotating shaft (10) passes through between the two end seats (9). The part of the rotating shaft (10) near the end seats (9) is nested with the corner seats for receiving the edges of the carbon block (11). The part of the corner seats away from the rotating shaft (10) is a corner block (7) with a right-angle plate structure. The bottom plate (5) has four lower connecting seats arranged in a rectangular pattern. The vertical oblique support structure is provided on the lower connecting seat on the side where the opening of the carbon cup at the top of the carbon block (11) faces. The upper end of the vertical oblique support structure is used to temporarily fix the opening of the carbon cup at the top of the carbon block (11).
2. The waste cleaning and collection device for a charcoal silo according to claim 1, characterized in that: The vertical inclined support structure includes a vertical tube (1), an inclined tube (2), a carbon cup insert (4), and a locking rod (3). The vertical tube (1) is set on the lower connecting seat and the inclined tube (2) is embedded obliquely at its upper end. The locking rod (3) passes through the part of the vertical tube (1) below the inclined tube (2). The locking rod (3) is threadedly connected to the vertical tube (1) and its end facing the carbon block (11) is used to abut against the carbon cup insert (4) at the lower end of the inclined tube (2) and to prevent the carbon cup insert (4) from moving upward and disengaging from the carbon cup of the carbon block (11).
3. The waste cleaning and collection device for a charcoal silo according to claim 2, characterized in that: A nut (12) is fixedly provided on the side wall of the vertical tube (1) corresponding to the locking rod (3) and the nut (12) is threadedly nested on the locking rod (3).
4. The waste cleaning and collection device for a charcoal silo according to claim 2, characterized in that: The locking rod (3) is threaded into the vertical tube (1).
5. A waste cleaning and collection device for a charcoal silo according to claim 3 or 4, characterized in that: The lower connecting seat includes a base (6) and an embedded short column (13). The base (6) is fixedly installed on the bottom plate (5) and the upper end is fixedly provided with the embedded short column (13) for embedding into the lower end of the vertical tube (1).
6. The waste cleaning and collection device for a charcoal silo according to claim 5, characterized in that: The embedded short post (13) is a stud structure and can be threaded into the lower end of the vertical tube (1).