Belt conveyor bottom accumulated material cleaning and conveying device

By designing a cleaning and vibration mechanism at the bottom of the conveyor belt and adjusting the distance between the scraper and the belt, the problems of incomplete cleaning and wear caused by the inconvenience of scraper movement are solved. This achieves effective cleaning of accumulated material and prevents filter plate clogging, thus extending the service life of the scraper.

CN223495460UActive Publication Date: 2025-10-31XINJIANG TIANSHAN ZHUYOU CONCRETE CO LTD
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Patent Information

Application Number
CN202422779179.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-10-31
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Existing belt conveyor devices do not allow for easy movement of the scraper for cleaning accumulated material at the bottom of the belt conveyor, resulting in incomplete cleaning or severe wear between the scraper and the belt.

Method used

A material cleaning device for the bottom of a belt conveyor was designed, comprising a cleaning mechanism and a vibration mechanism. The scraper is driven to move by a threaded rod and the distance between it and the belt is adjusted. Combined with the design of a spiral blade and a vibrating hammer, it can effectively clean the accumulated material and prevent impurities from clogging the belt.

Benefits of technology

It achieves appropriate distance adjustment between the scraper and the belt, avoids wear, ensures thorough cleaning of accumulated material, reduces filter plate clogging, extends scraper life, and improves cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning and conveying device for accumulated materials at the bottom of a belt conveyor, and relates to the technical field of mining instruments. The cleaning device comprises a cleaning mechanism, the cleaning mechanism comprises a belt conveyor fixedly connected to the top of a bottom plate, a threaded rod is rotationally connected between the top of the bottom plate and the belt conveyor, an inner threaded block is in threaded connection with the threaded rod, and a sliding rod is fixedly connected between the top of the bottom plate and the belt conveyor. A sliding block is connected to the sliding rod in a sliding mode. The distance between the scraping plate and the belt is adjusted through the cleaning mechanism, it is ensured that the scraping plate can be tightly attached to material layers with different thicknesses, accumulated materials are scraped more effectively, the situation that the scraping plate is excessively pressed and the scraping plate or the belt is damaged due to the fact that the distance between the scraping plate and the belt is too close is avoided, the appropriate relative distance between the scraping plate and the belt conveyor is kept, and the service life of the belt conveyor is prolonged. Scraping force can be enhanced, it is guaranteed that accumulated materials are thoroughly cleaned, meanwhile, excessive abrasion of the scraping plate can be avoided, and the service life of the scraping plate is prolonged.
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Description

Technical Field

[0001] This utility model belongs to the field of mining equipment technology, and in particular relates to a conveyor device for cleaning and conveying accumulated material at the bottom of a belt conveyor. Background Technology

[0002] Belt conveyors are a common type of continuous conveying equipment. They consist of a conveyor belt, a drive unit, idlers, and a frame. The conveyor belt is wrapped around the drive unit and idlers, and the drive unit drives the conveyor belt to run. They can efficiently transport various bulk materials or packaged goods and are widely used in industries such as mining, ports, chemicals, and power. They have the advantages of large conveying capacity and stable operation.

[0003] The existing scrapers used by belt conveyors to clean the accumulated material at the bottom of the belt conveyor are not easy to move. This may make it impossible to adjust the distance between the scraper and the belt in a timely manner according to the material accumulation. As a result, the scraper may be too far away, resulting in incomplete cleaning, or too close, resulting in increased wear on the scraper and the belt, and shortening the service life of the scraper and the belt. Utility Model Content

[0004] The purpose of this utility model is to provide a conveyor device for cleaning accumulated material at the bottom of a belt conveyor. By providing a cleaning mechanism, it solves the problem that the scraper used in existing belt conveyor devices for cleaning accumulated material at the bottom of the belt conveyor is not easy to move.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a device for cleaning and conveying accumulated material at the bottom of a belt conveyor, comprising a base plate, on which a cleaning mechanism and a vibration mechanism are provided.

[0007] The cleaning mechanism includes a moving component and a transmission component. The moving component includes a belt conveyor fixedly connected to the top of the base plate. A threaded rod is rotatably connected between the top of the base plate and the belt conveyor. An internal threaded block is threaded onto the threaded rod. A sliding rod is fixedly connected between the top of the base plate and the belt conveyor. A slider is slidably connected onto the sliding rod. A scraper is fixedly connected between the slider and the internal threaded block.

[0008] Furthermore, a transfer box is fixedly connected to the bottom of the belt conveyor, and a filter plate is fixedly connected to the inner wall of the transfer box. The threaded rod and the sliding rod both pass through the transfer box and the filter plate. The threaded rod is rotatably connected to the transfer box and the filter plate, and the sliding rod is fixedly connected to the transfer box and the filter plate.

[0009] Furthermore, the transmission assembly includes a conveying cylinder fixedly connected to the top of the base plate, and a connecting pipe is fixedly connected between the transfer box and the conveying cylinder.

[0010] Furthermore, a motor is fixedly connected to the top of the base plate, and the output shaft of the motor is fixedly connected to a rotating shaft via a coupling. The left end of the rotating shaft extends into the interior of the conveying cylinder and is rotatably connected to the conveying cylinder. A spiral blade is fixedly connected to the rotating shaft, and the spiral blade is slidably connected to the inner wall of the conveying cylinder.

[0011] Furthermore, a collection box is fixedly connected to the top of the base plate, the left end of the conveying cylinder extends into the interior of the collection box and is fixedly connected to the collection box, a sealing door is provided on the front side of the collection box, and a material handling door is provided on the right side of the transfer box.

[0012] Furthermore, the vibration mechanism includes a second motor fixedly connected to the top of the base plate. The output shaft of the second motor is fixedly connected to a second rotating shaft via a coupling. Each threaded rod of the second rotating shaft is fixedly connected to a pulley, and a belt is sleeved between the two pulleys.

[0013] Furthermore, a connecting plate is hinged to the left side of the transfer box, a vibrating hammer is fixedly connected to the right side of the connecting plate, and a wedge block is fixedly connected to the right side of the connecting plate.

[0014] Furthermore, a cam is fixedly connected to the top of the second rotating shaft, and a telescopic rod is hinged between the left side of the connecting plate and the bottom of the belt conveyor, with a spring sleeved on the telescopic rod.

[0015] This utility model has the following beneficial effects:

[0016] 1. By setting up a cleaning mechanism, the rotation of the threaded rod drives the internal threaded block to move, which in turn drives the scraper to move. The scraper then drives the slider to slide on the slide rod. The accumulated material enters the conveyor cylinder from the transfer box and connecting pipe. The motor is started, which drives the rotating shaft to rotate. The rotating shaft then drives the spiral blades to rotate. The cleaning mechanism adjusts the distance between the scraper and the belt to ensure that the scraper can closely adhere to material layers of different thicknesses, thereby more effectively scraping away the accumulated material. This avoids the scraper being too close to the belt, which could cause excessive pressure on the scraper and damage the scraper or belt. Maintaining a suitable relative distance between the scraper and the belt can enhance the scraping force, ensuring that the accumulated material is thoroughly cleaned while also preventing excessive wear on the scraper and extending its service life.

[0017] 2. By setting up a vibration mechanism, starting motor two, motor two drives shaft two to rotate. When shaft two rotates, it drives the threaded rod to rotate through the pulley and belt. When shaft two rotates, it drives the cam to rotate. When the cam rotates and contacts the inclined block, it applies a thrust to the inclined block, which in turn causes the inclined block to move the connecting plate. When the connecting plate moves, it drives the vibrating hammer to move. When the connecting plate moves, it causes the telescopic rod and spring to retract. Through the vibration mechanism, the accumulated material and impurities on the filter plate are continuously vibrated and impacted, which loosens them and prevents impurities from clogging the filter holes. This ensures that the filter plate always maintains a good filtration state and avoids the accumulation of material and impurities clogging the filter plate at the filter holes, thus reducing the filtration efficiency of the filter plate. At the same time, the filter plate always maintains a certain degree of activity under the vibration, reducing the possibility of accumulated material and impurities adhering to the filter plate for a long time and forming stubborn clumps. This greatly reduces the difficulty of cleaning the filter plate.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a top view cross-sectional structural diagram of the present invention;

[0022] Figure 3 This is a schematic diagram of the structure of the conveyor cylinder of this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the transfer box of this utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the second motor of this utility model.

[0025] The attached diagram lists the components represented by each number as follows:

[0026] 1. Base plate; 2. Cleaning mechanism; 3. Vibration mechanism; 21. Belt conveyor; 22. Threaded rod; 23. Internal threaded block; 24. Slide rod; 25. Slider; 26. Scraper; 27. Transfer box; 28. Filter plate; 29. ​​Conveying cylinder; 210. Connecting pipe; 211. Motor 1; 212. Shaft 1; 213. Spiral blade; 214. Collection box; 215. Sealing door; 216. Material handling door; 31. Motor 2; 32. Shaft 2; 33. Pulley; 34. Belt; 35. Connecting plate; 36. Vibrating hammer; 37. Wedge block; 38. Cam; 39. Telescopic rod; 310. Spring. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-5As shown, this utility model is a conveyor device for cleaning and conveying accumulated material at the bottom of a belt conveyor. It includes a base plate 1, on which a cleaning mechanism 2 and a vibration mechanism 3 are mounted. The cleaning mechanism 2 includes a moving component and a transmission component. The moving component includes a belt conveyor 21 fixedly connected to the top of the base plate 1. A threaded rod 22 is rotatably connected between the top of the base plate 1 and the belt conveyor 21. An internal threaded block 23 is threaded onto the threaded rod 22. A sliding rod 24 is fixedly connected between the top of the base plate 1 and the belt conveyor 21. A slider 25 is slidably connected to the sliding rod 24. A scraper 26 is fixedly connected between the slider 25 and the internal threaded block 23. A transfer box 27 is fixedly connected to the bottom of the belt conveyor 21. A filter plate 28 is fixedly connected to the inner wall of the transfer box 27. A threaded rod 22 and a sliding rod 24 both pass through the transfer box 27 and the filter plate 28. The threaded rod 22 is rotatably connected to the transfer box 27 and the filter plate 28, and the sliding rod 24 is fixedly connected to the transfer box 27 and the filter plate 28. The transmission assembly includes a conveying cylinder 29 fixedly connected to the top of the base plate 1. A connecting pipe 2 is fixedly connected between the transfer box 27 and the conveying cylinder 29. 10. A motor 211 is fixedly connected to the top of the base plate 1. The output shaft of the motor 211 is fixedly connected to a rotating shaft 212 via a coupling. The left end of the rotating shaft 212 extends into the interior of the conveying cylinder 29 and is rotatably connected to the conveying cylinder 29. A spiral blade 213 is fixedly connected to the rotating shaft 212 and is slidably connected to the inner wall of the conveying cylinder 29. A collection box 214 is fixedly connected to the top of the base plate 1. The left end of the conveying cylinder 29 extends into the interior of the collection box 214 and is fixedly connected to the collection box 214. A sealing door 215 is provided on the front side of the collection box 214, and a material handling door 216 is provided on the right side of the transfer box 27. The distance between the scraper 26 and the belt is adjusted by the cleaning mechanism 2 to ensure that the scraper can closely fit the material layers of different thicknesses, thereby more effectively scraping off the accumulated material and avoiding the scraper 26 being too close to the belt, which would cause the scraper 26 to be over-pressed and damaged. At the same time, the scraped accumulated material is concentrated and transported to the collection box 214 for subsequent processing.

[0029] The vibration mechanism 3 includes a second motor 31 fixedly connected to the top of the base plate 1. The output shaft of the second motor 31 is fixedly connected to a second rotating shaft 32 via a coupling. Pulleys 33 are fixedly connected to the threaded rod 22 of the second rotating shaft 32. A belt 34 is sleeved between the two pulleys 33. A connecting plate 35 is hinged to the left side of the transfer box 27. A vibrating hammer 36 is fixedly connected to the right side of the connecting plate 35. A wedge block 37 is fixedly connected to the right side of the connecting plate 35. A cam 38 is fixedly connected to the top of the second rotating shaft 32. The left side of the connecting plate 35 is hinged to the bottom of the belt conveyor 21. A telescopic rod 39 is provided, and a spring 310 is fitted on the telescopic rod 39. The vibration mechanism 3 causes the accumulated material and impurities on the filter plate 28 to be continuously vibrated and impacted, which loosens them and prevents impurities from clogging the filter holes. This ensures that the filter plate 28 always maintains a good filtration state, avoids the accumulation of material and impurities clogging the filter plate 28 at the filter holes, and avoids reducing the filtration efficiency of the filter plate 28. At the same time, it makes the filter plate 28 maintain a certain degree of activity under the action of vibration, reducing the possibility of accumulated material and impurities adhering to the filter plate 28 for a long time and forming stubborn clumps. This greatly reduces the difficulty of cleaning the filter plate 28.

[0030] A specific application of this embodiment is as follows: Starting motor 31 drives shaft 32 to rotate. When shaft 32 rotates, it drives threaded rod 22 to rotate via pulley 33 and belt 34. The rotation of threaded rod 22 causes internal threaded block 23 to move. The movement of internal threaded block 23 causes scraper 26 to move. The movement of scraper 26 causes slider 25 to slide on slide bar 24. Slider 25 limits the internal threaded block 23, converting its rotational motion into linear motion. Scraper 26 cleans the accumulated material at the bottom of conveyor belt 21. Simultaneously, the distance between scraper 26 and the bottom of conveyor belt 21 is adjusted to ensure that scraper 26 can closely adhere to material layers of different thicknesses, thereby more effectively scraping off the accumulated material. The accumulated material falls into the interior of the transfer box 27, and then through the connecting pipe 210 into the interior of the conveying cylinder 29. The accumulated material inside the transfer box 27 is screened and filtered by the filter plate 28 to prevent large-volume accumulated material from clogging subsequent equipment and damaging the spiral blades 213 inside the conveying cylinder 29. The material that has not passed through the filter plate 28 can be removed through the material removal door 216 for subsequent processing. The motor 211 is started, and the motor 211 drives the rotating shaft 212 to rotate. When the rotating shaft 212 rotates, it drives the spiral blades 213 to rotate, and then the spiral blades 213 transport the accumulated material that has fallen into the conveying cylinder 29 to the collection box 214. Finally, the accumulated material in the collection box 214 is removed through the sealing door 215 for centralized processing.

[0031] When the rotating shaft 32 rotates, it drives the cam 38 to rotate. When the cam 38 rotates and contacts the inclined block 37, it applies a pushing force to the inclined block 37, which in turn causes the inclined block 37 to move the connecting plate 35. When the connecting plate 35 moves, it drives the vibrating hammer 36 to move. When the connecting plate 35 moves, it causes the telescopic rod 39 and the spring 310 to retract. When the inclined block 37 is no longer in contact with the cam 38, the cam 38 no longer applies a pushing force to the inclined block 37, which in turn causes the connecting plate 35 to no longer be under force. Therefore, the telescopic rod 39 and the spring 310 reset, which in turn causes the vibrating hammer 36 to contact the transfer box 27 and apply an impact force to the transfer box 27, causing the transfer box 27 to vibrate. The vibration of the transfer box 27 is transmitted to the filter plate 28. The vibration of the filter plate 28 loosens the accumulated material on the filter plate 28, allowing it to pass through the filter plate 28 quickly and preventing the accumulated material from accumulating on the filter plate 28 and causing the filter holes to become blocked, thus affecting the material's throughput.

[0032] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A conveyor device for cleaning and conveying accumulated material at the bottom of a belt conveyor, comprising a base plate (1), wherein a cleaning mechanism (2) and a vibration mechanism (3) are provided on the base plate (1), characterized in that: The cleaning mechanism (2) includes a moving component and a transmission component. The moving component includes a belt conveyor (21) fixedly connected to the top of the base plate (1). A threaded rod (22) is rotatably connected between the top of the base plate (1) and the belt conveyor (21). An internal threaded block (23) is threadedly connected to the threaded rod (22). A slide rod (24) is fixedly connected between the top of the base plate (1) and the belt conveyor (21). A slider (25) is slidably connected to the slide rod (24). A scraper (26) is fixedly connected between the slider (25) and the internal threaded block (23).

2. The belt conveyor bottom material cleaning and conveying device according to claim 1, characterized in that, The bottom of the belt conveyor (21) is fixedly connected to a transfer box (27), and a filter plate (28) is fixedly connected to the inner wall of the transfer box (27). The threaded rod (22) and the slide rod (24) both pass through the transfer box (27) and the filter plate (28). The threaded rod (22) is rotatably connected to the transfer box (27) and the filter plate (28), and the slide rod (24) is fixedly connected to the transfer box (27) and the filter plate (28).

3. The belt conveyor bottom material cleaning and conveying device according to claim 2, characterized in that, The transmission assembly includes a conveying cylinder (29) fixedly connected to the top of the base plate (1), and a connecting pipe (210) is fixedly connected between the transfer box (27) and the conveying cylinder (29).

4. The belt conveyor bottom material cleaning and conveying device according to claim 3, characterized in that, A motor (211) is fixedly connected to the top of the base plate (1). The output shaft of the motor (211) is fixedly connected to a rotating shaft (212) via a coupling. The left end of the rotating shaft (212) extends into the interior of the conveying cylinder (29) and is rotatably connected to the conveying cylinder (29). A spiral blade (213) is fixedly connected to the rotating shaft (212). The spiral blade (213) is slidably connected to the inner wall of the conveying cylinder (29).

5. A belt conveyor bottom material cleaning and conveying device according to claim 4, characterized in that, A collection box (214) is fixedly connected to the top of the base plate (1). The left end of the conveying cylinder (29) extends into the interior of the collection box (214) and is fixedly connected to the collection box (214). A sealing door (215) is provided on the front side of the collection box (214), and a material handling door (216) is provided on the right side of the transfer box (27).

6. A belt conveyor bottom material cleaning and conveying device according to claim 5, characterized in that, The vibration mechanism (3) includes a second motor (31) fixedly connected to the top of the base plate (1). The output shaft of the second motor (31) is fixedly connected to a second rotating shaft (32) via a coupling. Each of the threaded rods (22) of the second rotating shaft (32) is fixedly connected to a pulley (33), and a belt (34) is sleeved between the two pulleys (33).

7. A belt conveyor bottom material cleaning and conveying device according to claim 6, characterized in that, The left side of the transfer box (27) is hinged with a connecting plate (35), the right side of the connecting plate (35) is fixedly connected with a vibrating hammer (36), and the right side of the connecting plate (35) is fixedly connected with a rhombus (37).

8. A belt conveyor bottom material cleaning and conveying device according to claim 7, characterized in that, A cam (38) is fixedly connected to the top of the second rotating shaft (32), and a telescopic rod (39) is hinged between the left side of the connecting plate (35) and the bottom of the belt conveyor (21). A spring (310) is sleeved on the telescopic rod (39).

Citation Information

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