Novel squeezing device with high dehydration property

Abstract

The utility model discloses a novel squeezing device with high dehydration performance, which relates to the technical field of papermaking, and is characterized by comprising a shell, one end of the shell is provided with a cleaning port, a brush roller is rotatably connected in the shell and at the cleaning port, one end of the brush roller is in transmission connection with an output shaft of a motor through a coupler, the motor is mounted on the shell, and the brush roller is connected with the motor through the coupler. A plurality of exhaust fans are installed at the end, away from the cleaning opening, of the shell, air inlets of the exhaust fans communicate with the interior of the shell, and air outlets of the exhaust fans communicate with the exterior of the shell; the motor drives the brush roller to rotate, the end, extending out of the cleaning opening, of the brush roller abuts against a filter belt on the belt type squeezer, and the rotating brush roller can clean the filter belt and send cleaned impurities into the shell. The problems that in the prior art, a flushing mode can generate a large amount of sewage, and water resources are wasted are effectively solved.

Description

Technical Field

[0001] This utility model relates to the field of papermaking technology, and more specifically, to a novel pressing device with high dehydration performance. Background Technology

[0002] The paper press is one of the key pieces of equipment in the papermaking process. It uses powerful mechanical pressure to further compress the initially dehydrated wet paper sheet, removing residual moisture and thus improving the paper's dryness and density. This process not only enhances the paper's strength and smoothness but also helps reduce energy consumption in subsequent drying processes, improving papermaking efficiency and paper quality.

[0003] Belt presses are classified in various ways. One type mainly consists of a drive unit, frame, press rollers, upper filter belt, lower filter belt, filter belt tensioning device, filter belt cleaning device, unloading device, pneumatic control system, and electrical control system. The dewatering process of a belt press can be divided into four important stages: pretreatment, gravity dewatering, wedge zone pre-compression dewatering, and pressing dewatering.

[0004] The dewatering efficiency of a belt press largely depends on the properties of the filter belt. If the mesh on the filter belt becomes clogged, the dewatering efficiency will be affected. Therefore, most existing technologies use filter belt cleaning devices to rinse the filter belt. Although rinsing can effectively clean the filter belt, it generates a large amount of wastewater, resulting in water waste. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a new type of pressing device with high dehydration performance.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a novel pressing device with high dehydration capacity, comprising a housing, a cleaning port at one end of the housing, a brush roller rotatably connected inside the housing and located at the cleaning port, one end of the brush roller being drivenly connected to the output shaft of a motor via a coupling, the motor being mounted on the housing, and multiple exhaust fans installed at the end of the housing away from the cleaning port, the air inlets of the multiple exhaust fans communicating with the interior of the housing, and the air outlets of the multiple exhaust fans communicating with the exterior of the housing.

[0007] Preferably, a filter screen is fixedly connected inside the housing and between the cleaning port and the multiple exhaust fans.

[0008] Preferably, a horizontal shaft is rotatably connected to the housing, and multiple bridges are fixedly connected to the horizontal shaft. A lever is fixedly connected to one end of each bridge away from the horizontal shaft, and the levers rub against the filter screen. A collection box is slidably connected to the housing, and the opening of the collection box communicates with the interior of the housing. A first scraper is fixedly connected to the inner wall of the housing at the opening of the collection box.

[0009] Preferably, one end of the brush roller is fixedly connected to a first pulley, the first pulley is connected to a second pulley via a belt drive, and the second pulley is fixedly connected to one end of the horizontal shaft.

[0010] Preferably, handles are fixedly connected to both ends of the collection box.

[0011] Preferably, a second scraper is fixedly connected to the inner wall of the housing, and the second scraper rubs against the brush roller.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. The brush roller is driven by a motor to rotate. The end of the brush roller that extends out of the cleaning port contacts the filter belt on the belt press. The rotating brush roller can clean the filter belt and send the cleaned impurities into the housing. Multiple exhaust fans can suck the impurities cleaned by the brush roller into the housing to prevent the impurities from falling back onto the filter belt. This application effectively solves the problem of generating a large amount of wastewater and wasting water resources by using the brush roller to clean the filter belt in the prior art.

[0014] 2. The filter screen intercepts impurities drawn into the housing. The horizontal shaft drives multiple bridges and their paddles to rotate. When the paddles rotate to contact the filter screen, they scrape off the impurities. When the paddles rotate to contact the first scraper, the first scraper scrapes off the impurities on the paddles, causing them to fall into the collection box, thus completing the collection of impurities.

[0015] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0018] Figure 2 This is a cross-sectional view of the housing according to an embodiment of the present utility model;

[0019] Figure 3 This is a schematic diagram of the cable tray and lever structure according to an embodiment of the present utility model.

[0020] In the diagram: 1. Housing; 2. Cleaning port; 3. Brush roller; 4. Motor; 5. Exhaust fan; 6. Filter screen; 7. Horizontal shaft; 8. Bridge; 9. Paddle; 10. Collection box; 11. First scraper; 12. First pulley; 13. Belt; 14. Second pulley; 15. Handle; 16. Second scraper. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of the embodiments of this utility model, it should be noted that if terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," or "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, terms such as "first," "second," and "third" are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] Reference Figures 1 to 3This utility model provides a technical solution: a novel pressing device with high dehydration capacity, comprising a housing 1. The housing 1 can be mounted on a belt press using existing brackets, thereby replacing the original cleaning device on the belt press for cleaning the filter belt. One end of the housing 1 has a cleaning port 2. A brush roller 3 is rotatably connected inside the housing 1 and located at the cleaning port 2. One end of the brush roller 3 is connected to the output shaft of a motor 4 via a coupling. The motor 4 is mounted on the housing 1 and can drive the brush roller 3 to rotate. Figure 2 The brush roller 3 extends out of the cleaning port 2 and contacts the filter belt on the belt press. The counter-clockwise rotating brush roller 3 cleans the filter belt and sends the cleaned impurities into the housing 1. Multiple exhaust fans 5 are installed at the end of the housing 1 away from the cleaning port 2. The air inlets of the multiple exhaust fans 5 are connected to the interior of the housing 1, and the air outlets of the multiple exhaust fans 5 are connected to the exterior of the housing 1. Figure 1 and Figure 2 Multiple exhaust fans 5 can suck the impurities cleaned by the brush roller 3 into the housing 1, preventing the impurities from falling back onto the filter belt.

[0025] This application uses a brush roller 3 to clean the filter belt, effectively solving the problem that the existing technology of using rinsing will generate a large amount of sewage and waste water resources.

[0026] Specifically, a filter 6 is fixedly connected inside the housing 1, between the cleaning port 2 and the multiple exhaust fans 5, such as... Figure 2 The filter 6 intercepts impurities drawn into the housing 1.

[0027] Specifically, a horizontal shaft 7 is rotatably connected to the housing 1, and multiple cable trays 8 are fixedly connected to the horizontal shaft 7. A lever 9 is fixedly connected to the end of each cable tray 8 away from the horizontal shaft 7. Figure 3 The horizontal axis 7 can drive multiple bridges 8 and the paddles 9 on them to rotate. The paddles 9 are made of a deformable material, such as rubber. All of the paddles 9 rub against the filter screen 6. A collection box 10 is slidably connected to the housing 1. The opening of the collection box 10 communicates with the interior of the housing 1. A first scraper 11 is fixedly connected to the inner wall of the housing 1 and located at the opening of the collection box 10.

[0028] like Figure 2 When the paddle 9 rotates to contact the filter screen 6, the paddle 9 can scrape off the impurities on the filter screen 6. When the paddle 9 rotates to contact the first scraper 11, the first scraper 11 can scrape off the impurities on the paddle 9, and the scraped impurities fall into the collection box 10, thus completing the collection of impurities.

[0029] Specifically, one end of the brush roller 3 is fixedly connected to a first pulley 12, and the first pulley 12 is driven by a second pulley 14 via a belt 13. The second pulley 14 is fixedly connected to one end of the horizontal shaft 7. Figure 1 The brush roller 3 can drive the first pulley 12 to rotate. The first pulley 12 drives the second pulley 14 to rotate through the belt 13. The second pulley 14 drives the horizontal shaft 7 to rotate. The belt 13 adopts a cross-drive method, so that the horizontal shaft 7 and the brush roller 3 rotate in opposite directions.

[0030] Specifically, handles 15 are fixedly connected to both ends of the collection box 10, such as... Figure 1 The handle 15 allows the collection box 10 to be easily pulled out of the housing 1 for cleaning.

[0031] Specifically, a second scraper 16 is fixedly connected to the inner wall of the housing 1, and the second scraper 16 rubs against the brush roller 3, such as... Figure 2 The second scraper 16 can scrape off the impurities on the brush roller 3, preventing the impurities from sticking to the brush roller 3.

[0032] Working principle: The motor 4 drives the brush roller 3 to rotate. One end of the brush roller 3 extends out of the cleaning port 2 and contacts the filter belt on the belt press. The rotating brush roller 3 can clean the filter belt and send the cleaned impurities into the housing 1. Multiple exhaust fans 5 can suck the impurities cleaned by the brush roller 3 into the housing 1 to prevent the impurities from falling back onto the filter belt. This application effectively solves the problem of generating a large amount of wastewater and wasting water resources by cleaning the filter belt with the brush roller 3 in the prior art.

[0033] It should be noted that all electrical components appearing in this application are connected to an external main controller and 220V AC mains power. The main controller can be a processor, alarm module, or drive module, etc., to control conventional known devices. All standard parts used in this application can be purchased from the market. The specific connection methods of each part are all conventional methods such as bolts, rivets, and welding, which are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, and will not be described in detail here.

[0034] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A novel pressing device with high dehydration performance, characterized in that, The device includes a housing (1), one end of which has a cleaning port (2). A brush roller (3) is rotatably connected inside the housing (1) and located at the cleaning port (2). One end of the brush roller (3) is connected to the output shaft of a motor (4) via a coupling. The motor (4) is mounted on the housing (1). Multiple exhaust fans (5) are installed at the end of the housing (1) away from the cleaning port (2). The air inlets of the multiple exhaust fans (5) are connected to the interior of the housing (1), and the air outlets of the multiple exhaust fans (5) are connected to the exterior of the housing (1).

2. The novel pressing device with high dehydration performance according to claim 1, characterized in that: A filter screen (6) is fixedly connected inside the housing (1) and between the cleaning port (2) and the multiple exhaust fans (5).

3. The novel pressing device with high dehydration performance according to claim 2, characterized in that: A horizontal shaft (7) is rotatably connected to the housing (1), and a plurality of bridges (8) are fixedly connected to the horizontal shaft (7). A lever (9) is fixedly connected to one end of each of the bridges (8) away from the horizontal shaft (7). The levers (9) rub against the filter screen (6). A collection box (10) is slidably connected to the housing (1). The opening of the collection box (10) communicates with the interior of the housing (1). A first scraper (11) is fixedly connected to the inner wall of the housing (1) and located at the opening of the collection box (10).

4. A novel pressing device with high dehydration performance according to claim 3, characterized in that: One end of the brush roller (3) is fixedly connected to a first pulley (12), and the first pulley (12) is connected to a second pulley (14) via a belt (13). The second pulley (14) is fixedly connected to one end of the horizontal shaft (7).

5. A novel pressing device with high dehydration performance according to claim 3, characterized in that: The collection box (10) is fixedly connected to handles (15) at both ends.

6. A novel pressing device with high dehydration performance according to claim 1, characterized in that: A second scraper (16) is fixedly connected to the inner wall of the housing (1), and the second scraper (16) rubs against the brush roller (3).

Images