Blowing device for controlling banner of papermaking calender
By introducing an adjustable pressure reducing valve and a universal adjustable metal air pipe into the paper calender, the problems of cumbersome adjustment and air consumption were solved, enabling fast and precise banner control, avoiding spare parts deviation accidents, and improving air stability.
Patent Information
- Application Number
- CN202423108234.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The existing horizontal control air blowing device for paper calenders is cumbersome to adjust and consumes a lot of compressed air, resulting in poor air stability in the workshop and easy accidents such as spare parts being misaligned.
The blowing mechanism, connected to the main gas pipeline, includes a stainless steel pipe, a branch pipe switch ball valve, an adjustable pressure reducing valve, a universal adjustable metal air pipe, and a flat nozzle blowing head. The adjustable pressure reducing valve is used to regulate the air pressure, and combined with the universal adjustable metal air pipe and the air direction adjustment plate, it can achieve rapid adjustment and precise control.
It reduced the amount of compressed air used, improved the convenience and accuracy of adjustment, prevented spare parts from being misaligned due to a sudden drop in compressed air, and maintained the stability of the air in the workshop.
Smart Images

Figure CN223496925U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a horizontal control air blowing device for a paper calender, and in particular to a horizontal control air blowing device for a paper calender, belonging to the field of papermaking technology. Background Technology
[0002] Calenders can control the uniformity of the paper web's thickness, resulting in smoother paper. However, in actual production, due to the condition of the paper web, localized grooves can easily appear after the calender. Production staff often resort to localized air cooling of the calender to induce slight deformation and compensate for these web differences, thus resolving the groove problem. While this method improves the localized groove issue, it has two main drawbacks: First, the grooves are not fixed in location. To achieve full coverage across the paper web, a large number of air blowers are needed for the calender's web width, requiring constant adjustment as the groove position changes. This adjustment process often necessitates repeated movement and fixing of the air blowers, making it very tedious. Second, the calender's air blowers use the workshop's process air. The use of these blowers often leads to a loss of compressed air in the workshop. Excessive use of blowers can severely affect the stability of the compressed air supply. In situations requiring large amounts of compressed air, such as paper breaks, a sudden drop in compressed air can easily cause misalignment of spare parts.
[0003] Therefore, it is urgent to improve the air blowing device for the horizontal control of the paper calender in order to solve the above-mentioned problems. Utility Model Content
[0004] The purpose of this invention is to provide a horizontal control air blowing device for a paper calender. Compared with traditional multiple messy air blowing pipes, it is more convenient and quick to adjust. At the same time, it can reduce the compressed air pressure, reduce the air consumption, prevent the high load of the workshop air compressor system from affecting the stability of the compressed air in the workshop, and prevent the occurrence of spare parts deviation accidents due to the instantaneous drop in compressed air.
[0005] To achieve the above objectives, the main technical solution adopted by this utility model includes: a horizontal control air blowing device for a paper calender, comprising a main air supply pipe, a plurality of air blowing mechanisms connected to the main air supply pipe, the main air supply pipe being fixed by a plurality of fixing mechanisms, the air blowing mechanism comprising a stainless steel pipe, a branch pipe switch ball valve, an adjustable pressure reducing valve, a universal adjusting metal air pipe and an air blowing head connected in sequence, the air blowing head having a rotatably connected air direction adjusting plate inside, and the fixing mechanism comprising a base, a pressure plate slidably connected to the base and an elastic pressure plate disposed on the pressure plate.
[0006] Preferably, both the branch switch ball valve and the adjustable pressure reducing valve are stainless steel valves, and the universal adjusting metal air pipe is a bamboo-joint type universal adjusting metal air pipe.
[0007] Preferably, the blowing head is a flat-mouth blowing head, and the upper end surface of the air direction adjustment plate is provided with a rotating rod that extends through the surface of the blowing head. The upper end surface of the rotating rod is provided with a fixing plate, and the fixing plate is fixed by a fixing pin.
[0008] Preferably, the upper end face of the air blowing head is provided with a plurality of positioning magnetic suction holes arranged around the rotating rod, the fixing pin is slidably connected to the fixing plate, the fixing pin is a magnetic suction pin that is magnetically connected to the positioning magnetic suction holes, and the air direction adjustment plate extends to the outside of the air blowing head.
[0009] Preferably, the upper end face of the base is provided with a lower semi-circular groove that corresponds to the main gas transmission pipe, and T-shaped sliding grooves are provided on both sides of the upper end face of the base. The lower end face of the pressure plate is provided with an upper semi-circular groove, and T-shaped sliders that are slidably connected to the T-shaped sliding grooves are provided on both sides of the lower end face of the pressure plate.
[0010] Preferably, a sleeve is provided on the upper end face of the pressure plate, and a compression spring is provided on the upper part of the sleeve. A sliding rod is connected through the compression spring, and the upper end face of the elastic pressure plate is connected to the sliding rod.
[0011] Preferably, pull plates are provided on both sides of the pressure plate.
[0012] This utility model has at least the following beneficial effects:
[0013] 1. The adjustable pressure reducing valve can regulate the gas pressure, reduce the compressed air pressure, reduce air consumption, and prevent the high load on the workshop air compressor system from affecting the stability of the compressed air in the workshop. It will also prevent accidents caused by the instantaneous drop in compressed air pressure that could lead to the misalignment of spare parts. 2. The universal adjustable metal air hose makes adjustment convenient and quick. The flat nozzle design can further reduce the blowing volume while improving the control accuracy. Attached Figure Description
[0014] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0016] Figure 2 This is a cross-sectional schematic diagram of the air blowing head of this utility model;
[0017] Figure 3 This is a cross-sectional schematic diagram of the fixing mechanism of this utility model;
[0018] Figure 4 This is a three-dimensional structural diagram of the fixing mechanism of this utility model;
[0019] Figure 5 For the present utility model Figure 1 Enlarged view of point A.
[0020] In the diagram, 1-Main gas pipeline; 101-Elastic pressure plate; 2-Blowing mechanism; 201-Stainless steel pipe; 202-Branch pipe switch ball valve; 203-Adjustable pressure reducing valve; 204-Universal adjustable metal gas pipe; 205-Blowing head; 3-Fixing mechanism; 301-Base; 302-Pressure plate; 4-Air direction adjustment plate; 5-Rotating rod; 6-Fixing disc; 7-Fixing pin; 8-Positioning magnetic suction hole; 9-Lower semi-circular groove; 10-T-shaped slide groove; 11-Upper semi-circular groove; 12-T-shaped slider; 13-Sleeve; 14-Compression spring; 15-Slide rod; 16-Pull plate. Detailed Implementation
[0021] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0022] like Figures 1-5 As shown, the paper calender horizontal control air blowing device provided in this embodiment includes a main air supply pipe 1, with several air blowing mechanisms 2 connected to the main air supply pipe 1. The main air supply pipe 1 is fixed by several fixing mechanisms 3. The air blowing mechanism 2 includes a stainless steel pipe 201, a branch pipe switch ball valve 202, an adjustable pressure reducing valve 203, a universal adjustable metal air pipe 204, and an air blowing head 205 connected in sequence. The adjustable pressure reducing valve 203 can adjust the gas pressure, reduce the compressed air pressure, reduce air consumption, prevent the high load of the workshop air compressor system from affecting the stability of the workshop compressed air, and prevent the occurrence of spare parts deviation accidents due to the instantaneous drop in compressed air. The universal adjustable metal air pipe 204 can be used for convenient and quick adjustment.
[0023] Furthermore, both the branch pipe switch ball valve 202 and the adjustable pressure reducing valve 203 are stainless steel valves. The stainless steel material can greatly improve the service life of the valves and will not easily rust. The universal adjustment metal air pipe 204 is a bamboo joint universal adjustment metal air pipe, which is convenient for fixing after universal adjustment. The air blowing head 205 is a flat mouthpiece air blowing head. The flat mouthpiece air blowing head can further reduce the air volume while improving the control accuracy.
[0024] An air direction adjustment plate 4 is rotatably connected inside the air blowing head 205. A rotating rod 5 is provided on the upper end surface of the air direction adjustment plate 4, which extends through to the surface of the air blowing head 205. A fixing plate 6 is provided on the upper end surface of the rotating rod 5, and the fixing plate 6 is fixed by a fixing pin 7.
[0025] The upper surface of the air blowing head 205 has several positioning magnetic holes 8 arranged around the rotating rod 5. The fixing pin 7 is slidably connected to the fixing plate 6. The fixing pin 7 is a magnetic pin that is magnetically connected to the positioning magnetic holes 8. When it is necessary to adjust the air direction adjustment plate 4, the fixing pin 7 is taken out from the positioning magnetic holes 8. Then, the fixing plate 6 is rotated, which drives the rotating rod 5 to rotate, thereby driving the air direction adjustment plate 4 to rotate and adjust to the required position. Then, the fixing pin 7 is inserted into the corresponding positioning magnetic holes 8 to fix it. The air direction adjustment plate 4 extends to the outside of the air blowing head 205 to facilitate the adjustment of the air direction.
[0026] The fixing mechanism 3 includes a base 301, a pressure plate 302 slidably connected to the base 301, and an elastic pressure plate 101 disposed on the pressure plate 302; the upper end face of the base 301 is provided with a lower semi-circular groove 9 that is connected to the main gas pipeline 1, and T-shaped sliding grooves 10 are provided on both sides of the upper end face of the base 301; the lower end face of the pressure plate 302 is provided with an upper semi-circular groove 11, and T-shaped sliders 12 that are slidably connected to the T-shaped sliding grooves 10 are provided on both sides of the lower end face of the pressure plate 302.
[0027] Furthermore, a sleeve 13 is provided on the upper end face of the pressure plate 302, and a compression spring 14 is provided on the upper part of the sleeve 13. A slide rod 15 is connected to the compression spring 14. The upper end face of the elastic pressure plate 101 is connected to the slide rod 15. The slide rod 15 and the compression spring 14 make the elastic pressure plate 101 elastic, which facilitates the later fixing of the main gas pipeline 1 and the later disassembly of the pressure plate 302. When fixing the main gas pipeline 1, the main gas pipeline 1 is placed in the lower semi-circular groove 9 of the base 301. Inside, press the main pressure plate 302, and use the elastic pressure plate 101 to contact the upper end face of the main gas pipeline 1. The compression spring 14 is used to make the elastic pressure plate 101 move upward. Then, the T-shaped slider 12 can be directly slidably connected to the T-shaped slide groove 10. When disassembling later, the pressure plate 302 can be directly slidably separated from the base 301. Pull plates 16 are provided on both sides of the pressure plate 302. The pull plates 16 are provided to facilitate the sliding of the pressure plate 302 and realize quick separation from the base 301.
[0028] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.
[0029] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes that element.
[0030] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.
Claims
1. A horizontal control air blowing device for a paper calender, comprising a main air supply pipe (1), characterized in that: The main gas pipeline (1) is connected to several air blowing mechanisms (2). The main gas pipeline (1) is fixed by several fixing mechanisms (3). The air blowing mechanism (2) includes a stainless steel pipe (201), a branch pipe switch ball valve (202), an adjustable pressure reducing valve (203), a universal adjusting metal air pipe (204), and an air blowing head (205) connected in sequence. The air blowing head (205) is rotatably connected to a wind direction adjusting plate (4). The fixing mechanism (3) includes a base (301), a pressure plate (302) slidably connected to the base (301), and an elastic pressure plate (101) set on the pressure plate (302).
2. The air blowing device for controlling the horizontal band of a paper calender according to claim 1, characterized in that: Both the branch switch ball valve (202) and the adjustable pressure reducing valve (203) are stainless steel valves, and the universal adjustable metal air pipe (204) is a bamboo-joint universal adjustable metal air pipe.
3. The papermaking calender's horizontal beam control air blowing device according to claim 1, characterized in that: The blowing head (205) is a flat-mouth blowing head. The upper end surface of the air direction adjustment plate (4) is provided with a rotating rod (5) that extends through the surface of the blowing head (205). The upper end surface of the rotating rod (5) is provided with a fixing plate (6), which is fixed by a fixing pin (7).
4. The air blowing device for controlling the horizontal beam of a paper calender according to claim 3, characterized in that: The upper surface of the air blowing head (205) is provided with a plurality of positioning magnetic suction holes (8) arranged around the rotating rod (5). The fixing pin (7) is slidably connected to the fixing plate (6). The fixing pin (7) is a magnetic suction pin that is magnetically connected to the positioning magnetic suction holes (8). The wind direction adjustment plate (4) extends to the outside of the air blowing head (205).
5. The air blowing device for controlling the horizontal band of a paper calender according to claim 1, characterized in that: The upper surface of the base (301) is provided with a lower semi-circular groove (9) that is connected to the main gas pipeline (1). Both sides of the upper surface of the base (301) are provided with T-shaped sliding grooves (10). The lower surface of the pressure plate (302) is provided with an upper semi-circular groove (11). Both sides of the lower surface of the pressure plate (302) are provided with T-shaped sliders (12) that are slidably connected to the T-shaped sliding grooves (10).
6. The air blowing device for controlling the horizontal band of a paper calender according to claim 5, characterized in that: The upper end face of the pressure plate (302) is provided with a sleeve (13), and a compression spring (14) is provided inside the upper part of the sleeve (13). A slide rod (15) is connected through the compression spring (14), and the upper end face of the elastic pressure plate (101) is connected to the slide rod (15).
7. The papermaking calender's horizontal beam control air blowing device according to claim 1, characterized in that: Pull plates (16) are provided on both sides of the pressure plate (302).