Roller assembly and walking device
By using a shaftless mounting structure for the roller assembly, the problem of easy damage to the roller shaft is solved, resulting in a long service life for the rollers and improved stability and safety of the traveling device.
Patent Information
- Application Number
- CN202423003833.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-06
AI Technical Summary
In existing technologies, the roller shafts in the traveling mechanism are prone to damage, leading to unexpected situations such as the bridge-building machine getting stuck.
The roller assembly adopts a shaftless mounting structure. The roller body abuts against the flange of the guide beam through a groove and is fixed by the end cover and connecting structure to avoid shear stress. The roller body rotates around its own central axis.
This improves the service life of the rollers, prevents damage to the rollers due to shear stress, and enhances the stability and safety of the traveling device.
Smart Images

Figure CN223497040U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of bridge construction technology, and more specifically, it relates to a roller assembly and a traveling device. Background Technology
[0002] The traveling device is an important component of the suspended concrete construction system. It is responsible for providing the necessary power and support to the bridge-building machine during the bridge construction process, enabling the bridge-building machine to move along the preset track or beam segment for the next stage of concrete pouring or construction operations. In the prior art, the traveling device includes a traveling frame connected to the bridge-building machine, multiple guide rail beams set on the underside of the traveling frame to support the traveling frame, and multiple sets of traveling mechanisms set on the traveling frame and slidably connected to the guide rail beams.
[0003] Common traveling mechanisms include rollers mounted on the traveling frame via cantilever shafts; specifically, the cantilever shaft is fixed to the traveling frame and inserted into the center hole of the roller.
[0004] The inventors discovered that during the cantilever construction process, the load borne by the traveling frame is transmitted to the rollers, and the shear stress that the cantilever shaft can withstand is limited, which can easily lead to damage and cause unexpected situations such as the bridge building machine getting stuck. Utility Model Content
[0005] The purpose of this application is to provide a roller assembly and a traveling device to solve the technical problem that the roller shaft in the traveling mechanism is easily damaged in the prior art.
[0006] To achieve the above objectives, the technical solution adopted in this application is: to provide a roller assembly, comprising:
[0007] A connecting plate, used for fixed installation on a traveling frame, has two side plates extending downwards and located on both sides of a guide beam. Each side plate has multiple mounting seats spaced apart along the length of the guide beam. Each mounting seat is located above or below a flange of the guide beam, and each mounting seat has a groove on its side facing the flange.
[0008] Multiple roller bodies are fitted into multiple grooves in a corresponding manner. Each roller body adopts a cylindrical structure, and the axial direction of the roller body is parallel to the direction of the side plate toward the guide beam.
[0009] When the roller body is embedded in the groove, the outer peripheral wall of the roller body abuts against the flange, so that the roller body is adapted to rotate about its own central axis.
[0010] Preferably, the mounting base further includes:
[0011] An end cap is disposed on the side of the mounting base facing the flange and is connected to the mounting base via a connecting structure;
[0012] The end cap has a through hole adapted to communicate with the groove; when the end cap and the mounting base are connected, part of the roller body extends through the through hole and abuts against the flange, and the end cap abuts against the roller body to prevent the roller body from disengaging from the groove.
[0013] Preferably, the connection structure includes:
[0014] A first protrusion is disposed on the end cap and extends outward in the horizontal direction; the first protrusion has a positioning hole that extends through in the vertical direction.
[0015] A second boss is provided on the mounting base, and a threaded groove is formed thereon, opening towards the flange, so that when the mounting base and the end cap are in contact, and the through hole and the groove are in communication, the positioning hole and the threaded groove are in communication; and
[0016] A fixing bolt is adapted to be inserted into the positioning hole and adapted to be threadedly connected to the threaded groove so that the head of the fixing bolt abuts against the first boss.
[0017] Preferably, the second boss has an alignment groove suitable for the first boss to be inserted into.
[0018] Preferably, the end cap is fixedly connected with multiple brushes extending toward the central axis of the through hole, for abutting and brushing the outer peripheral surface of the roller body.
[0019] Preferably, the end cap has two fixing plates on the side facing away from the mounting base. The two fixing plates are arranged side by side along the radial direction of the roller body on both sides of the roller body, and multiple brushes are respectively located on the adjacent sides of the two fixing plates.
[0020] Preferably, each of the two side plates has a protrusion on an adjacent side surface for abutting against the lower side surface of the flange.
[0021] Preferably, the bottom of the groove has multiple interconnected oil grooves, and the mounting base has an oil injection hole that communicates with at least one of the oil grooves.
[0022] Preferably, an oil tank for storing oil is fixedly provided on the outer side of the mounting base; the oil tank is connected to the oil filling hole through an oil supply pipe, and an electrically controlled valve is connected to the oil supply pipe.
[0023] In this embodiment, after the traveling frame is installed on the guide beam, a connecting plate is fixedly installed on the traveling frame. The connecting plate has two side plates extending downward and located on both sides of the guide beam. Each side plate has multiple mounting seats, and each mounting seat has a groove. Multiple roller bodies are embedded into the multiple grooves one by one, and the outer peripheral wall of the roller body abuts against the flange on the guide beam. When the traveling frame moves along the guide beam, each roller body is adapted to rotate about its own central axis.
[0024] Compared with the prior art, the roller assembly provided in this application adopts a shaftless mounting structure, which avoids the effect of shear stress on the roller body and improves the service life of the roller assembly for the traveling device.
[0025] The technical solution adopted in this application also provides a traveling device, including the roller assembly proposed in any of the foregoing claims.
[0026] The beneficial effects of the traveling device provided in this embodiment are the same as those of the aforementioned roller assembly, and will not be repeated here. Attached Figure Description
[0027] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0028] Figure 1 A three-dimensional structural diagram of the roller assembly provided in the embodiments of this application. Figure 1 ;
[0029] Figure 2 A three-dimensional structural diagram of the roller assembly provided in the embodiments of this application. Figure 2 ;
[0030] Figure 3 A three-dimensional structural diagram of the roller assembly provided in the embodiments of this application. Figure 3 ;
[0031] Figure 4 A schematic diagram of the assembly structure of the mounting base, roller body, and end cap provided in the embodiments of this application;
[0032] Figure 5 for Figure 4 A formal structural diagram of the [structure / mechanism].
[0033] Figure 6 For along Figure 5 Schematic diagram of the cross-sectional structure along line AA;
[0034] Figure 7 For along Figure 6 A schematic diagram of the structure with the roller body hidden;
[0035] Figure 8 This is a three-dimensional structural diagram of the mounting base used in the embodiments of this application;
[0036] Figure 9 This is a three-dimensional structural diagram of the end cap used in the embodiments of this application;
[0037] The following are the labeling elements in the figure:
[0038] 1. Connecting plate; 11. Side plate; 12. Protrusion; 2. Mounting base; 21. Groove; 211. Oil groove; 212. Oil filling hole; 213. Oil tank; 214. Oil supply pipe; 3. End cap; 31. Through hole; 4. Connecting structure; 41. First boss; 42. Second boss; 421. Alignment groove; 43. Fixing bolt; 5. Roller body; 6. Brush; 7. Fixing plate; 8. Guide rail beam; 81. Flange; 9. Traveling frame. Detailed Implementation
[0039] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.
[0040] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0041] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0042] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0043] Please refer to the following: Figures 1 to 9 The roller assembly provided in this application will now be described. The roller assembly includes a connecting plate 1 and a plurality of roller bodies 5.
[0044] The connecting plate 1 is used to be fixedly installed on the traveling frame 9. The connecting plate 1 has two side plates 11 that extend downward and are located on both sides of the guide beam 8. Each side plate 11 has a plurality of mounting seats 2 that are spaced apart along the length of the guide beam 8. Each mounting seat 2 is located on the upper or lower side of the flange 81 of the guide beam 8, and the side of the mounting seat 2 facing the flange 81 is provided with a groove 21.
[0045] Multiple roller bodies 5 are fitted into multiple grooves 21 in a one-to-one correspondence. Each roller body 5 adopts a cylindrical structure, and the axial direction of the roller body 5 is parallel to the direction of the side plate 11 toward the guide beam 8.
[0046] When the roller body 5 is embedded in the groove 21, the outer peripheral wall of the roller body 5 abuts against the flange 81, so that the roller body 5 is suitable for rotating about its own central axis.
[0047] In this embodiment, after the traveling frame 9 is installed on the guide beam 8, the connecting plate 1 is fixedly installed on the traveling frame 9. The connecting plate 1 has two side plates 11 extending downward and located on both sides of the guide beam 8. Each side plate 11 has multiple mounting seats 2, and each mounting seat 2 has a groove 21. Multiple roller bodies 5 are embedded in the multiple grooves 21 one by one, and the outer peripheral wall of the roller body 5 abuts against the flange 81 on the guide beam 8. When the traveling frame 9 moves along the guide beam 8, each roller body 5 is adapted to rotate about its own central axis.
[0048] Compared with the prior art, the roller assembly provided in this application adopts a shaftless mounting structure for the roller body 5, which avoids the effect of shear stress on the roller body 5 and improves the service life of the roller assembly for the traveling device.
[0049] In some embodiments, please refer to the following: Figure 2 , Figures 4 to 7 and Figure 9 As one specific embodiment of the roller assembly provided in this application, the mounting base 2 also includes an end cap 3.
[0050] The end cap 3 is located on the side of the mounting base 2 facing the flange 81 and is connected to the mounting base 2 through the connecting structure 4; the end cap 3 has a rotating groove for the roller body 5 to be inserted, and the roller body 5 is rotatably connected to the rotating groove.
[0051] The end cap 3 has a through hole 31 that is suitable for communicating with the groove 21, and the through hole 31 is connected to the rotating groove. When the end cap 3 and the mounting base 2 are connected, part of the roller body 5 extends through the through hole 31 and abuts against the flange 81, and the end cap 3 abuts against the roller body 5 to restrict the roller body 5 from leaving the groove 21.
[0052] By adopting the above technical solution, the end cap 3 plays a limiting role. When installing the roller body 5, the end cap 3 can ensure that the roller body 5 is always in the groove 21, and prevent the roller body 5 from falling out of the groove 21 during installation. During the use of the roller assembly, the end cap 3 can also prevent the roller body 5 from shifting.
[0053] In some embodiments, please refer to the following: Figures 4 to 9 As a specific embodiment of the roller assembly provided in this application, the connecting structure 4 includes a first boss 41, a second boss 42, and a fixing bolt 43.
[0054] The first boss 41 is provided on the end cover 3 and extends outward in the horizontal direction; the first boss 41 has a positioning hole that runs through in the vertical direction.
[0055] The second boss 42 is provided on the mounting base 2, and a threaded groove is provided on it that opens towards the flange 81, so that when the mounting base 2 and the end cover 3 are connected, and the through hole 31 and the groove 21 are connected, the positioning hole and the threaded groove are connected.
[0056] The fixing bolt 43 is adapted to be inserted into the positioning hole and adapted to be threaded into the threaded groove so that the head of the fixing bolt 43 abuts against the first boss 41.
[0057] The number of positioning holes, threaded grooves and fixing bolts 43 can be multiple and correspond one-to-one with each other, used to lock the first boss 41 and the second boss 42, that is, to fix the end cover 3 to the mounting base 2.
[0058] By adopting the above technical solution, the end cap 3 is detachably connected to the mounting base 2 by fixing bolts 43, and the staff can easily replace or repair the roller body by removing the fixing bolts 43.
[0059] In some embodiments, please refer to the following: Figures 6 to 9 As a specific embodiment of the roller assembly provided in this application, the second boss 42 is provided with a matching groove 421 suitable for the first boss 41 to be inserted.
[0060] By adopting the above technical solution, when the end cover 3 is installed on the mounting base 2, the first boss 41 is adapted to be embedded in the alignment groove 421 on the second boss 42. The alignment groove 421 can restrict the movement of the first boss 41 relative to the second boss 42, so as to prevent the end cover 3 from shifting from the mounting base 2 during the use of the roller body 5, which would affect the normal use of the roller body 5.
[0061] In some embodiments, please refer to the following: Figures 2 to 9 As a specific embodiment of the roller assembly provided in this application, multiple brushes 6 extending toward the central axis of the through hole 31 are fixedly connected to the end cap 3 to abut against and brush the outer peripheral surface of the roller body 5.
[0062] When the roller body 5 rolls along the guide beam 8, dust and other impurities will stick to the outer peripheral wall of the roller body 5. The impurities will move with the roller body 5 to the space between the roller body 5 and the groove 21, thus affecting the normal rolling of the roller body 5 and aggravating the wear of the roller body 5. By adopting the above technical solution, multiple brushes 6 can clean the impurities on the roller body 5 during the rolling process, preventing impurities from entering the space between the roller body 5 and the groove 21, thereby improving the service life of the roller body 5.
[0063] In some embodiments, please refer to the following: Figures 2 to 9 As a specific embodiment of the roller assembly provided in this application, the end cover 3 is provided with two fixing plates 7 on the side facing away from the mounting base 2. The two fixing plates 7 are arranged side by side along the radial direction of the roller body 5 on both sides of the roller body 5, and multiple brushes 6 are respectively located on the adjacent sides of the two fixing plates 7. The end of each brush 6 abuts against the outer peripheral wall of the roller body 5. The two fixing plates 7 are detachably connected to the end cover 3 and can be connected by bolts.
[0064] By adopting the above technical solution, after multiple brushes 6 have been used for a period of time, the staff can remove and replace the worn brushes 6 by disassembling the fixing plate 7.
[0065] In some embodiments, please refer to the following: Figures 1 to 3 As a specific embodiment of the roller assembly provided in this application, each of the two side plates 11 has a protrusion 12 on an adjacent side for abutting the lower side of the flange 81.
[0066] By adopting the above technical solution, when the load on the traveling frame 9 suddenly increases and the roller assembly fails, the protrusion 12 can be adapted to connect with the lower side of the flange 81, which plays a role in preventing detachment and improving the safety of the traveling device.
[0067] In some embodiments, please refer to Figure 8As a specific embodiment of the roller assembly provided in this application, the bottom of the groove 21 is provided with a plurality of interconnected oil grooves 211, and the mounting base 2 is provided with an oil injection hole 212 that communicates with at least one oil groove 211.
[0068] By adopting the above technical solution, the operator can add lubricating oil into multiple oil grooves 211 in the groove 21 through the oil injection hole 212. Each oil groove 211 can store a portion of lubricating oil, and the lubricating oil can form an oil film in the groove 21 to lubricate the contact surface between the roller body and the groove 21, thereby reducing the friction when the roller body rotates.
[0069] In some embodiments, please refer to the following: Figure 1 and Figure 3 As a specific embodiment of the roller assembly provided in this application, an oil tank 213 for storing oil is fixedly provided on the outer side of the mounting base 2; the oil tank 213 is connected to the oil filling hole 212 through an oil supply pipe 214, and an electrically controlled valve is connected to the oil supply pipe 214. Each electrically controlled valve can be pre-programmed so that each electrically controlled valve can automatically open when the roller body rotates and automatically close when the roller body stops rotating.
[0070] By adopting the above technical solution, by setting an oil tank 213 on the outside of the mounting base 2, the electrically controlled valve on each oil supply pipe 214 can be automatically opened when the roller body rotates, realizing automatic lubrication, avoiding manual refilling by the staff, saving time and effort.
[0071] The technical solution adopted in this application also provides a traveling device, including the roller assembly proposed in any of the foregoing claims.
[0072] The beneficial effects of the traveling device provided in this embodiment are the same as those of the aforementioned roller assembly, and will not be repeated here.
[0073] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A roller assembly, characterized in that, include: A connecting plate, used for fixed installation on a traveling frame, has two side plates extending downwards and located on both sides of a guide beam. Each side plate has multiple mounting seats spaced apart along the length of the guide beam. Each mounting seat is located above or below a flange of the guide beam, and each mounting seat has a groove on its side facing the flange. Multiple roller bodies are fitted into multiple grooves in a corresponding manner. Each roller body adopts a cylindrical structure, and the axial direction of the roller body is parallel to the direction of the side plate toward the guide beam. When the roller body is embedded in the groove, the outer peripheral wall of the roller body abuts against the flange, so that the roller body is adapted to rotate about its own central axis.
2. The roller assembly as described in claim 1, characterized in that, The mounting base also includes: An end cap is disposed on the side of the mounting base facing the flange and is connected to the mounting base via a connecting structure; The end cap has a through hole adapted to communicate with the groove; when the end cap and the mounting base are connected, part of the roller body extends through the through hole and abuts against the flange, and the end cap abuts against the roller body to prevent the roller body from disengaging from the groove.
3. The roller assembly as described in claim 2, characterized in that, The connection structure includes: A first protrusion is disposed on the end cap and extends outward in the horizontal direction; the first protrusion has a positioning hole that extends through in the vertical direction. A second boss is provided on the mounting base, and a threaded groove is formed thereon, opening towards the flange, so that when the mounting base and the end cap are in contact, and the through hole and the groove are in communication, the positioning hole and the threaded groove are in communication; and A fixing bolt is adapted to be inserted into the positioning hole and adapted to be threadedly connected to the threaded groove so that the head of the fixing bolt abuts against the first boss.
4. The roller assembly as described in claim 3, characterized in that, The second boss has an alignment groove suitable for the first boss to be inserted into.
5. The roller assembly as described in claim 2, characterized in that, Multiple brushes extending toward the central axis of the through hole are fixedly connected to the end cap to abut against and brush the outer circumferential surface of the roller body.
6. The roller assembly as described in claim 5, characterized in that, Two fixing plates are provided on the side of the end cap facing away from the mounting base. The two fixing plates are arranged side by side along the radial direction of the roller body on both sides of the roller body, and multiple brushes are respectively located on the adjacent sides of the two fixing plates.
7. The roller assembly as claimed in claim 1, characterized in that, Each of the two side plates has a protrusion on an adjacent side surface for abutting against the lower side surface of the flange.
8. The roller assembly as claimed in claim 1, characterized in that, The bottom of the groove has multiple interconnected oil grooves, and the mounting base has an oil injection hole that communicates with at least one of the oil grooves.
9. The roller assembly as claimed in claim 8, characterized in that, An oil tank for storing oil is fixedly installed on the outer side of the mounting base; the oil tank is connected to the oil filling hole through an oil supply pipe, and an electrically controlled valve is connected to the oil supply pipe.
10. A traveling device, characterized in that, The roller assembly includes any one of claims 1-9.