Speed reducer for monorail crane

By designing detachable cover plates and connecting plates, the monorail reducer can be quickly installed and disassembled, solving the problems of low installation efficiency and inconvenient lubrication removal, and improving maintenance convenience.

CN223498612UActive Publication Date: 2025-10-31NINGBO DONGYU HYDRAULIC CO LTD
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Patent Information

Application Number
CN202520132837.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-10-31
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

The existing monorail reducer has low installation and disassembly efficiency, poor lubricant removal effect, and inconvenient maintenance.

Method used

A speed reducer for monorail cranes was designed, featuring a detachable cover plate and connecting plate. It allows for quick installation and disassembly via threaded connections and snap-fit ​​mechanisms. Heat dissipation holes and an oil inlet facilitate the addition and removal of lubricating oil, simplifying the maintenance process.

Benefits of technology

It improves the efficiency of gearbox installation and disassembly, facilitates the removal and addition of lubricating oil, and enhances the convenience of maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a speed reducer for a monorail crane, which comprises a speed reducer shell, the speed reducer shell is mounted on the front side of the monorail crane, and a reduction gear set is movably mounted in the speed reducer shell; the cover plate is movably installed on the outer side of the upper end of the speed reducer shell, an oil inlet is formed in the left side of the upper end of the cover plate, a connecting block is fixedly installed on the lower side of the interior of the cover plate, filter screens are arranged on the middle side of the lower end of the cover plate and the upper side of the oil inlet, and a detachable structure is arranged between the oil inlet and the filter screens. A limiting structure is fixedly arranged on the outer side of the lower end of the cover plate; the connecting plate is movably mounted on the right side of the lower end of the speed reducer shell; the connecting shaft is fixedly installed on the right side of the rear end of the reduction gear set, and a connecting rod is movably connected to the outer side of the middle of the connecting shaft. According to the speed reducer for the monorail crane, the speed reducer can be conveniently installed, lubricating oil can be conveniently removed, and the interior of the speed reducer can be conveniently maintained.
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Description

Technical Field

[0001] This utility model relates to the field of monorail crane technology, specifically a speed reducer for monorail cranes. Background Technology

[0002] A speed reducer is a mechanical transmission device mainly composed of gears, worm gears, bearings, and other components. It is used to reduce speed and increase torque. A monorail is a transportation device that runs on a suspended monorail. It consists of a drive vehicle or traction vehicle (such as one for wire rope traction), a braking vehicle, and a load-bearing vehicle. Monorails typically use a specially made I-beam suspended above the tunnel as a track. Various types of suspended vehicles are connected to form a train, which runs along the track by traction equipment. Speed ​​reducers are required during the use of monorails. Oil outlet structures are needed in the speed reducers used in monorails to improve their performance.

[0003] However, most existing technical solutions have the following drawbacks:

[0004] 1. When installing the speed reducer, it is installed on the monorail by welding. In actual use, the disassembly efficiency of the speed reducer is low.

[0005] 2. Ordinary speed reducers are not effective at removing lubricating oil, which affects their performance.

[0006] 3. The internal maintenance of the reducer is not convenient enough. Therefore, this utility model provides a reducer for monorail cranes to solve the above-mentioned problems. Utility Model Content

[0007] The purpose of this utility model is to provide a speed reducer for monorail cranes, in order to solve the problems mentioned in the background art, which are that the speed reducer is installed on the monorail crane by welding. In actual use, the disassembly efficiency of the speed reducer is low, the ordinary speed reducer has poor lubrication removal effect, thus affecting the performance of the speed reducer, and the internal maintenance of the speed reducer is not convenient.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a reducer for a monorail crane, comprising a reducer housing, wherein the reducer housing is installed on the front side of the monorail crane, and a reduction gear set is movably installed inside the reducer housing;

[0009] Also includes:

[0010] A cover plate is movably installed on the upper outer side of the reducer housing, and an oil inlet is provided on the upper left side of the cover plate. A connecting block is fixedly installed on the lower inner side of the cover plate, and a heat dissipation hole is provided in the middle of the cover plate. A filter screen is provided on the lower middle side of the cover plate and the upper side of the oil inlet, and the oil inlet and the filter screen are detachable. A limit structure is fixedly provided on the lower outer side of the cover plate.

[0011] A connecting plate is movably installed on the lower right side of the reducer housing, and a blocking plate is fixedly installed on the left end of the connecting plate. A connecting rod is movably installed on the outer side of the middle part of the connecting plate. A fixing block is fixedly installed on the outer side of the rear end of the reducer housing, and a fixing rod is movably connected to the outer side of the fixing block.

[0012] The connecting shaft is fixedly installed on the right rear end of the reduction gear set, and a connecting rod is movably connected to the outer side of the middle part of the connecting shaft, while a monorail drive shaft is movably installed on the inner side of the connecting rod.

[0013] Preferably, the connecting plate is connected to the reducer housing by a snap-fit ​​method, and the cross-sectional shape of the connecting plate is a "U" shape.

[0014] Preferably, the connecting plate and the connecting rod are connected by threads, and the connecting rods are symmetrically distributed about the center line of the connecting plate.

[0015] Preferably, the limiting structure includes a spring, which is fixedly disposed on the lower outer side of the cover plate, and a movable block is fixedly installed on the outer side of the spring, and an installation rod is movably connected to the upper outer side of the movable block.

[0016] Preferably, the movable block and the cover plate are connected by a sliding manner, and the vertical cross-sectional shape of the movable block is a "T" shape.

[0017] Preferably, the movable block and the mounting rod are connected by threads and the movable block fixes the cover plate.

[0018] Preferably, the fixing rods are symmetrically distributed about the center line of the fixing block.

[0019] Preferably, the monorail drive shaft and the connecting shaft are connected by a snap-fit ​​mechanism.

[0020] Compared with the prior art, the beneficial effects of this utility model are: the reducer for monorail cranes is easy to install, easy to remove lubricating oil, and easy to maintain the internal parts of the reducer;

[0021] 1. By placing the reducer housing on the front side of the monorail, the reducer housing drives the fixing block to fit against the front side of the monorail, thereby causing the reduction gear set to drive the connecting shaft to engage and install on the outer front end of the monorail drive shaft. Rotating the connecting rod causes the connecting rod to be threaded on the outer side of the middle part of the connecting shaft, thereby causing the connecting rod to be threaded on the outer front end of the monorail drive shaft. Rotating the fixing rod causes the fixing rod to be threaded on the outer rear end of the fixing block, thereby causing the fixing rod to be threaded on the monorail housing, which facilitates the installation of the reducer housing.

[0022] 2. By rotating the mounting rod, the mounting rod is threaded onto the upper outer side of the moving block, causing the mounting rod to slide outwards from the upper end of the moving block. This allows the mounting rod to separate from the middle outer side of the cover plate. Pulling the moving block outwards causes the moving block to extend the spring, allowing the moving block to slide outwards from the lower outer side of the cover plate. This allows the moving block to separate from the upper outer side of the reducer housing. Pulling the cover plate upwards causes the cover plate to separate from the connecting block on the upper side of the reducer housing, facilitating internal maintenance of the reducer housing.

[0023] 3. By rotating the connecting rod, the connecting rod is threaded onto the outer left side of the connecting plate, causing the connecting rod to slide outwards from the left side of the connecting plate. This allows the connecting rod to separate from the outer right side of the reducer housing. Then, pull the connecting plate to the right, causing the connecting plate to separate the blocking plate from the lower right side of the reducer housing, facilitating the removal of lubricating oil from inside the reducer housing. Attached Figure Description

[0024] Figure 1 This is a schematic cross-sectional view of the connection between the reducer housing and the reduction gear set of this utility model;

[0025] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0026] Figure 3 This is a schematic cross-sectional view of the connection between the connecting plate and the reducer housing of this utility model.

[0027] Figure 4 This utility model Figure 3 Enlarged structural diagram at point B;

[0028] Figure 5 This is a schematic cross-sectional view of the connection between the connecting plate and the blocking plate of this utility model.

[0029] Figure 6 This utility model Figure 5 A schematic diagram of the enlarged connection structure at point C.

[0030] In the diagram: 1. Gearbox housing; 2. Gearbox gear set; 3. Connecting plate; 4. Baffle plate; 5. Cover plate; 6. Oil inlet; 7. Heat dissipation hole; 8. Filter screen; 9. Moving block; 10. Fixed rod; 11. Spring; 12. Connecting block; 13. Mounting rod; 14. Connecting rod; 15. Fixed block; 16. Connecting shaft; 17. Connecting rod; 18. Monorail drive shaft. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figure 1-6 This utility model provides a technical solution: a reducer for a monorail crane, comprising: a reducer housing 1 installed on the front side of the monorail crane, and a reduction gear set 2 movably installed inside the reducer housing 1; a cover plate 5 movably installed on the upper outer side of the reducer housing 1, and an oil inlet 6 opened on the upper left side of the cover plate 5; a connecting block 12 fixedly installed on the lower inner side of the cover plate 5; a heat dissipation hole 7 opened in the middle of the cover plate 5; and filter screens 8 provided on both the lower middle side of the cover plate 5 and the upper side of the oil inlet 6, with a gap between the oil inlet 6 and the filter screen 8. The cover plate 5 has a detachable structure. A limiting structure is fixedly installed on the lower outer side of the cover plate 5. Rotating the limiting structure separates the limiting structure from the upper outer side of the reducer housing 1. Pulling the cover plate 5 upward causes the cover plate 5 to drive the connecting block 12 to separate from the upper side of the reducer housing 1, which facilitates maintenance of the inside of the reducer housing 1. The heat dissipation hole 7 opened on the middle side of the upper end of the reducer housing 1 facilitates heat dissipation of the inside of the reducer housing 1. The oil inlet 6 opened on the left side of the upper end of the cover plate 5 facilitates the addition of lubricating oil to the inside of the reducer housing 1.

[0033] The connecting plate 3 is movably installed on the lower right side of the reducer housing 1, and a blocking plate 4 is fixedly installed on the left end of the connecting plate 3. A connecting rod 14 is movably installed on the outer side of the middle part of the connecting plate 3. A fixing block 15 is fixedly installed on the outer side of the rear end of the reducer housing 1, and a fixing rod 10 is movably connected to the outer side of the fixing block 15. The connecting shaft 16 is fixedly installed on the right side of the rear end of the reduction gear set 2, and a connecting rod 17 is movably connected to the outer side of the middle part of the connecting shaft 16. A monorail drive shaft 18 is movably installed on the inner side of the connecting rod 17. Rotating the connecting rod 14 connects the connecting rod 14 to the outer side of the left end of the connecting plate 3, thereby causing the connecting rod 14 to slide outward at the left end of the connecting plate 3, and then separate the connecting rod 14 from the outer side of the right end of the reducer housing 1, and then move to the right. Pull the connecting plate 3 to the side, causing the connecting plate 3 to separate the blocking plate 4 from the lower right side of the reducer housing 1, facilitating the removal of lubricating oil inside the reducer housing 1. Place the reducer housing 1 in front of the monorail, causing the reducer housing 1 to move the fixing block 15 to fit against the front of the monorail, thereby causing the reduction gear set 2 to drive the connecting shaft 16 to be installed on the outer front end of the monorail drive shaft 18. Rotate the connecting rod 17 to connect the connecting rod 17 to the outer middle part of the connecting shaft 16, thereby connecting the connecting rod 17 to the outer front end of the monorail drive shaft 18. Rotate the fixing rod 10 to connect the fixing rod 10 to the outer rear end of the fixing block 15, thereby connecting the fixing rod 10 to the housing of the monorail, facilitating the installation of the reducer housing 1.

[0034] When using a speed reducer for a monorail, specifically as follows: Figure 1 , Figure 3 and Figure 4 In this configuration, the reducer housing 1 is placed on the front side of the monorail crane. The monorail crane drive shaft 18 and the connecting shaft 16 are connected by a snap-fit ​​mechanism, causing the reducer housing 1 to drive the fixing block 15 to fit against the front side of the monorail crane. This causes the reduction gear set 2 to drive the connecting shaft 16 to snap-fit ​​onto the outer front end of the monorail crane drive shaft 18. The connecting rod 17 is rotated to make the connecting rod 17 threaded on the outer side of the middle part of the connecting shaft 16, thus making the connecting rod 17 threaded on the outer front end of the monorail crane drive shaft 18. The fixing rods 10 are symmetrically distributed about the center line of the fixing block 15. The fixing rods 10 are rotated to make the fixing rods 10 threaded on the outer rear end of the fixing block 15, thus making the fixing rods 10 threaded on the housing of the monorail crane, which facilitates the installation of the reducer housing 1.

[0035] Specific examples Figure 1 , Figure 5 and Figure 6In the reducer housing 1, the heat dissipation hole 7 on the upper middle side facilitates heat dissipation inside the reducer housing 1. The oil inlet 6 on the upper left side of the cover plate 5 facilitates the addition of lubricating oil inside the reducer housing 1. The connecting plate 3 and the connecting rod 14 are connected by threads, and the connecting rod 14 is symmetrically distributed about the center line of the connecting plate 3. Rotating the connecting rod 14 causes the connecting rod 14 to be threaded on the outer left side of the connecting plate 3, thereby causing the connecting rod 14 to slide outward on the left side of the connecting plate 3, and then separating the connecting rod 14 from the outer right side of the reducer housing 1. The connecting plate 3 and the reducer housing 1 are connected by a snap-fit ​​method, and the cross-sectional shape of the connecting plate 3 is a "U" shape. Pulling the connecting plate 3 to the right causes the connecting plate 3 to drive the blocking plate 4 to separate on the lower right side of the reducer housing 1, which facilitates the removal of lubricating oil inside the reducer housing 1.

[0036] Specific examples Figure 1 and Figure 2 In the process of rotating the mounting rod 13, the movable block 9 is connected to the mounting rod 13 by a thread and fixes the cover plate 5. The mounting rod 13 is threaded on the outer side of the upper end of the movable block 9, so that the mounting rod 13 slides outward on the upper end of the movable block 9, and then separates the mounting rod 13 from the outer side of the middle part of the cover plate 5. The movable block 9 is connected to the cover plate 5 by a sliding method, and the vertical cross-section of the movable block 9 is a "T" shape. Pulling the movable block 9 outward causes the movable block 9 to drive the spring 11 to extend, so that the movable block 9 slides outward on the outer side of the lower end of the cover plate 5, and then separates the movable block 9 from the outer side of the upper end of the reducer housing 1. Pulling the cover plate 5 upward causes the cover plate 5 to drive the connecting block 12 to separate on the upper side of the reducer housing 1, which facilitates the maintenance of the inside of the reducer housing 1.

[0037] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0038] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A speed reducer for a monorail crane, comprising a speed reducer housing (1), the speed reducer housing (1) being installed on the front side of the monorail crane, and a speed reduction gear set (2) being movably installed inside the speed reducer housing (1); Its features are, Also includes: A cover plate (5) is movably installed on the upper outer side of the reducer housing (1), and an oil inlet (6) is provided on the upper left side of the cover plate (5). A connecting block (12) is fixedly installed on the lower inner side of the cover plate (5), and a heat dissipation hole (7) is provided in the middle of the cover plate (5). A filter screen (8) is provided on the lower middle side of the cover plate (5) and the upper side of the oil inlet (6), and the oil inlet (6) and the filter screen (8) are detachable. A limit structure is fixedly provided on the lower outer side of the cover plate (5). A connecting plate (3) is movably installed on the lower right side of the reducer housing (1), and a blocking plate (4) is fixedly installed on the left side of the connecting plate (3). A connecting rod (14) is movably installed on the outer side of the middle part of the connecting plate (3). A fixing block (15) is fixedly installed on the outer side of the rear end of the reducer housing (1), and a fixing rod (10) is movably connected to the outer side of the fixing block (15). A connecting shaft (16) is fixedly installed on the right rear end of the reduction gear set (2), and a connecting rod (17) is movably connected to the outer side of the middle part of the connecting shaft (16), and a monorail drive shaft (18) is movably installed on the inner side of the connecting rod (17).

2. The speed reducer for a monorail crane according to claim 1, characterized in that: The connecting plate (3) is connected to the reducer housing (1) by a snap-fit ​​method, and the cross-sectional shape of the connecting plate (3) is a "U" shaped structure.

3. A speed reducer for a monorail crane according to claim 2, characterized in that: The connecting plate (3) and the connecting rod (14) are connected by a thread, and the connecting rod (14) is symmetrically distributed about the center line of the connecting plate (3).

4. A speed reducer for a monorail crane according to claim 1, characterized in that: The limiting structure includes a spring (11), which is fixedly installed on the lower outer side of the cover plate (5), and a moving block (9) is fixedly installed on the outer side of the spring (11), and an installation rod (13) is movably connected to the upper outer side of the moving block (9).

5. A speed reducer for a monorail crane according to claim 4, characterized in that: The movable block (9) is connected to the cover plate (5) by sliding, and the vertical cross-section of the movable block (9) is a "T" shaped structure.

6. A speed reducer for a monorail crane according to claim 5, characterized in that: The movable block (9) is connected to the mounting rod (13) by a thread and serves to fix the cover plate (5).

7. A speed reducer for a monorail crane according to claim 1, characterized in that: The fixing rods (10) are symmetrically distributed about the center line of the fixing block (15).

8. A speed reducer for a monorail crane according to claim 1, characterized in that: The monorail drive shaft (18) and the connecting shaft (16) are connected by a snap-fit ​​mechanism.