Box-type post-processing mounting device
By combining the support components, L-shaped brackets, and clamp components, the design solves the problems of complex and easily damaged existing post-processor mounting brackets, providing an easy-to-assemble and high-strength box-type post-processor mounting device suitable for post-processor packaging systems with various structures.
Patent Information
- Application Number
- CN202422775440.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-14
AI Technical Summary
Existing post-processor mounting brackets suffer from complex welding processes that depend on welding quality, or complex hoisting structures and cumbersome procedures, making it difficult to meet the requirements for efficient and stable installation.
The device employs a combination structure of support components, L-shaped bracket components, connecting components, and clamping components. Through the fixed connection between the support components and the L-shaped bracket, and the rotatable connection between the connecting components and the clamping components, combined with the design of reinforcing braces, a box-type post-processing installation device that is easy to assemble and disassemble and has high strength is formed.
It achieves simple and easy installation and disassembly of the post-processor, is suitable for post-processing packaging systems with different structures, improves versatility and load-bearing capacity, structural stability and strength, and has a wide range of applications.
Smart Images

Figure CN223499258U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of gas engine exhaust gas after-treatment packaging technology, and particularly relates to a box-type after-treatment installation device. Background Technology
[0002] Gas turbines, fueled by natural gas, offer significant advantages in terms of environmental and operational costs, leading to their increasingly widespread application. Since 2019, the China VI emission standard has been implemented nationwide, placing higher demands on the exhaust aftertreatment systems of gas turbines. To meet these stricter emission requirements, aftertreatment systems are becoming larger and heavier. Furthermore, the market is demanding higher power output from gas turbines, which often necessitates increased displacement, further increasing the size and weight of the aftertreatment system. Moreover, the structure of the aftertreatment system varies depending on the power requirements.
[0003] Currently, there are two main types of mounting brackets for post-processors. One is a welded structure, where the mounting bracket is directly welded to the casing of the post-processor. This method involves a complex welding process, and the installation quality is highly dependent on the weld quality. The other is a clamp-type hoisting system, but the problem with clamp-type hoisting systems is their complex structure and cumbersome procedures. Summary of the Invention
[0004] To address at least one technical problem in the prior art, this utility model provides a box-type post-processing installation device that is high-strength and easy to assemble and disassemble. To achieve the above technical objectives, the technical solution adopted by this utility model is as follows:
[0005] This utility model embodiment provides a box-type post-processing installation device, including:
[0006] A support assembly includes at least two support members, any one of the support members extending along a first direction, and the at least two support members being spaced apart along a second direction;
[0007] The L-shaped bracket assembly includes at least two L-shaped brackets. Each L-shaped bracket includes a first side and a second side that are fixedly connected. The first side of each L-shaped bracket extends along a first direction and is fixedly connected to a support member. The second side of each L-shaped bracket extends along a third direction and is provided with a mounting hole.
[0008] A connecting component includes at least one connector, any one of which connects to the support component.
[0009] A clamp assembly includes at least one clamp, wherein one end of any clamp is rotatably connected to one end of a connector and the other end is rotatably connected to the other end of the connector;
[0010] Each of the connectors has an assembly groove on the side near the clamp.
[0011] Furthermore, the support assembly includes two of the aforementioned support members, and the L-shaped bracket assembly includes two of the aforementioned L-shaped brackets.
[0012] The first side of any of the L-shaped brackets is fixedly connected to one of the support members.
[0013] Furthermore, the connector is U-shaped and includes a fixed connecting bottom edge and two connecting sides, with the two connecting sides spaced apart along a first direction;
[0014] The opening of the connector faces the clamp assembly, and the mounting groove is provided on the side of any of the connecting sides near the clamp.
[0015] One end of the connector is fixedly connected to one of the support members, and the other end is fixedly connected to another support member.
[0016] Furthermore, the two ends of the connecting side are provided with connecting grooves, which are used for the support member to be inserted and fixedly connected to the support member.
[0017] Furthermore, the connecting assembly includes two connectors, which are spaced apart along a first direction.
[0018] The clamp assembly includes two clamps, each of which is rotatably connected to a connector.
[0019] Furthermore, the connecting assembly also includes at least one gasket, any one of the gaskets being disposed at the mounting groove of one of the connectors and covering the mounting groove.
[0020] Furthermore, it also includes two reinforcing supports.
[0021] Each of the reinforcing supports is disposed on the side of a support member near the clamp and is fixedly connected to the support member and the first side of the L-shaped bracket.
[0022] Furthermore, any of the reinforcing supports is U-shaped and includes a fixedly connected bottom edge of the reinforcing support and two side edges of the reinforcing support, with the two side edges of the reinforcing support spaced apart along the second direction;
[0023] In any of the reinforcing supports, the bottom edge of the reinforcing support is fixedly connected to the support member and the first side edge of the L-shaped bracket.
[0024] Furthermore, the second side of the L-shaped bracket is provided with a slot.
[0025] One end of the bottom edge of the reinforcing support and / or one end of the side edge of the reinforcing support are provided with a protrusion, which is inserted into the slot.
[0026] Furthermore, the second side of the L-shaped bracket is provided with three slots;
[0027] The reinforcing support has a protrusion at one end of its bottom edge near the second side.
[0028] One of the reinforcing supports has a protrusion at one end near the second side.
[0029] Any of the protrusions is inserted into one of the slots.
[0030] The beneficial effects of the technical solution provided by this utility model embodiment are:
[0031] (1) The box-type after-treatment installation device provided in this utility model embodiment is used for installing after-treatment packaging through connectors and clamps, and L-shaped brackets are used for installing automobile beams. The overall structure is simple, strong, easy to process and produce, and easy to disassemble and assemble.
[0032] (2) The present invention can be adapted to post-processing packaging systems with different structures by adjusting the length of the connector, the shape of the assembly groove, and the shape of the clamp. It has strong versatility and expandability and a wide range of applications. The load-bearing capacity can be improved by widening the L-shaped bracket, increasing the connection hole, and increasing the reinforcing support. Attached Figure Description
[0033] Figure 1 This is a schematic diagram of the box-type post-processing installation device in an embodiment of this utility model.
[0034] Figure 2 This is a schematic diagram of the structure of the L-shaped bracket in an embodiment of this utility model.
[0035] Figure 3 This is a schematic diagram of the reinforcing support structure in an embodiment of this utility model.
[0036] Figure 4 This is a schematic diagram of the connecting member in an embodiment of the present utility model. Detailed Implementation
[0037] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining this utility model and are not intended to limit this utility model.
[0038] In the description of the embodiments of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0039] In the description of the embodiments of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components; and they can refer to a wireless connection or a wired connection. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0040] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
[0041] This utility model embodiment provides a box-type post-processing installation device, including:
[0042] Support component 1 includes at least two support members 11, any one of the support members 11 extends along a first direction A, and at least two support members 11 are spaced apart along a second direction B;
[0043] L-shaped bracket assembly 2 includes at least two L-shaped brackets 21. Each L-shaped bracket 21 includes a first side 211 and a second side 212 that are fixedly connected. The first side 211 of each L-shaped bracket 21 extends along a first direction A and is fixedly connected to a support member 11. The second side 212 of each L-shaped bracket 21 extends along a third direction and is provided with a mounting hole 21a.
[0044] The connecting component 3 includes at least one connector 31, any one of which is connected to the support component 1.
[0045] The clamp assembly 4 includes at least one clamp 41, wherein one end of any clamp 41 is rotatably connected to one end of a connector 31 and the other end is rotatably connected to the other end of the connector 31.
[0046] Each of the connectors 31 has an assembly groove 31a on the side near the clamp 41.
[0047] In a specific embodiment, such as Figure 1 and Figure 2 As shown, the first side 211 of the L-shaped bracket 21 is the upper side, which is attached to and fixedly connected to the support member 11. The second side 212 extends vertically. The connecting component 3 has an assembly groove 31a below it. The number of clamps 41 is the same as the number of connecting members 31 and corresponds one-to-one. During installation, the assembly groove 31a and the clamps 41 can fit snugly into the post-processing package. The assembly groove 31a can also quickly position the post-processing package, improving assembly efficiency. The mounting hole 21a on the second side 212 of the L-shaped bracket 21 is used to connect to the vehicle frame, facilitating easy assembly and disassembly. This application can adapt to different specifications of box-type post-processor packages by adjusting the length of the connecting member 31, the shape of the assembly groove 31a, and the shape of the clamps 41, thus having a wide range of applications.
[0048] The support member 11 described in this application can be a square steel beam, which is lightweight and has high strength.
[0049] This application does not limit the number of the support member 11 and the L-shaped bracket 21, and the number of the support member 11 and the L-shaped bracket 21 can be adjusted according to actual needs.
[0050] In one specific embodiment, the support assembly 1 includes three support members 11, and the L-shaped bracket assembly 2 includes three L-shaped brackets 21, with any L-shaped bracket 21 fixedly connected to one of the support members 11.
[0051] In another specific embodiment, the support assembly 1 includes two support members 11, and the L-shaped bracket assembly 2 includes two L-shaped brackets 21.
[0052] The first side 211 of any of the L-shaped brackets 21 is fixedly connected to one of the support members 11, such as... Figure 1 As shown, the structure is reasonably designed, stable, and easy to install. It is understandable that the more support members 11 and L-shaped brackets 21 there are, the more stable the structure will be.
[0053] This application does not limit the specific configuration of the connector 31 and the connection method between it and the support member 11. In a specific embodiment, the connector 31 is U-shaped and includes a fixedly connected bottom edge 311 and two connected sides 312, with the two connected sides 312 spaced apart along the first direction A.
[0054] The opening of the connector 31 faces the clamp assembly 4, and the mounting groove 31a is provided on the side of any of the connecting sides 312 near the clamp 41;
[0055] One end of the connector 31 is fixedly connected to one of the support members 11, and the other end is fixedly connected to another support member 11. For example... Figure 1 and Figure 3 As shown, the opening of the connector 31 faces downward and the mounting groove 31a is provided on the lower side. This structure can increase the structural strength of the connector 31.
[0056] Furthermore, the two ends of the connecting side 312 are provided with connecting grooves 31b, which are for the support member 11 to be inserted into and fixedly connected to the support member 11, such as... Figure 3 As shown, the connecting groove 31b at the left end of the connector 31 allows one of the support members 11 to be inserted, and the connecting groove 31b at the right end allows another support member 11 to be inserted. The fixed connection can be a welding connection, a bolt connection, or a bolt connection followed by welding for reinforcement. The structure is simple and easy to assemble. The connecting groove 31b can quickly define the position of the support member 11, ensuring that the two support members 11 are parallel and stable.
[0057] This application does not limit the number of the connectors 31 and the clamps 41; the number of connectors 31 and the clamps 41 can be adjusted adaptively according to actual needs. In a specific embodiment, the connecting assembly 3 includes two connectors 31, which are spaced apart along a first direction A.
[0058] The clamp assembly 4 includes two clamps 41, each of which is rotatably connected to a connector 31. It is understood that the more connectors 31 and clamps 41 there are, the more stable and secure the box-type aftertreatment mounting device will be when connected to the aftertreatment package, preventing displacement of the box-type aftertreatment mounting device during vehicle operation. The interval between the two connectors 31 can also be adjusted according to the actual length of the aftertreatment package.
[0059] Furthermore, the connecting assembly 3 also includes at least one gasket 32, any one of the gaskets 32 being disposed at the mounting groove 31a of one of the connecting members 31 and covering the mounting groove 31a, such as... Figure 1 As shown, each of the connectors 31 has a gasket 32 on its lower side. During installation, the gasket 32 can fit snugly against the post-processing package, preventing wear between the connector 31 and the post-processing package, extending the service life of the connector 31, and thus extending the service life of the box-type post-processing mounting device. The gasket 32 can be welded to the connectors 31.
[0060] Furthermore, it also includes two reinforcing supports.
[0061] Each of the reinforcing supports 5 is located on the side of a support member 11 near the clamp 41 and is fixedly connected to the support member 11 and the first side 211 of the L-shaped bracket 21. As shown in the figure, taking the right side as an example, the reinforcing support 5 is located below the support member 11 and is fixedly connected to the support member 11 and the L-shaped bracket 21 on the support member 11 respectively. The reinforcing support 5 can increase the structural strength of the box-type post-processing installation device. The fixed connection can be bolted, which is easy to disassemble and maintain later.
[0062] The structure of the reinforcing brace 5 is not limited. In a specific embodiment, any of the reinforcing braces 5 is U-shaped and includes a fixedly connected bottom edge 51 and two side edges 52 of the reinforcing brace. The two side edges 52 of the reinforcing brace are spaced apart along the second direction B.
[0063] In any of the reinforcing supports 5, the bottom edge 51 of the reinforcing support is fixedly connected to the support member 11 and the first side edge 211 of the L-shaped bracket 21. For example... Figure 1 and Figure 4 As shown, the connection between the bottom edge 51 of the reinforcing brace and the support member 11 and the L-shaped bracket 21 can be made by bolts, which is easy to disassemble and adjust, and facilitates later maintenance and replacement of parts. The side edge 52 of the reinforcing brace can be trapezoidal or triangular, with high strength and structural stability.
[0064] Furthermore, the second side 212 of the L-shaped bracket 21 is provided with a slot 21a.
[0065] One end of the bottom edge 51 of the reinforcing support and / or one end of the side edge 52 of the reinforcing support are provided with a protrusion 51a, which is inserted into the slot 21a.
[0066] like Figure 1 and Figure 4 As shown, the slots 21a and protrusions 51a can be used for quick positioning, facilitating the rapid installation of the reinforcing brace 5, and also strengthening the connection between the reinforcing brace 5 and the L-shaped bracket 21, ensuring a more stable structure. The number and position of the slots 21a and protrusions 51a are not limited. In one specific embodiment, the second side 212 of the L-shaped bracket 21 is provided with three slots 21a.
[0067] The bottom edge 51 of the reinforcing support has a protrusion 51a at one end near the second side edge 212.
[0068] One of the reinforcing side 52 is provided with a protrusion 51a at one end near the second side 212.
[0069] Any of the protrusions 51a is inserted into one of the slots 21a. For example... Figure 1 and Figure 4 As shown, the structure is stable, and the reinforcing brace 5 can improve the strength of the box-type post-processing installation device.
[0070] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to examples, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A box-type post-processing installation device, characterized in that, include: The support assembly (1) includes at least two support members (11), any one of the support members (11) extending along a first direction (A), and the at least two support members (11) being spaced apart along a second direction (B); L-shaped bracket assembly (2) includes at least two L-shaped brackets (21), each of the L-shaped brackets (21) includes a first side (211) and a second side (212) fixedly connected, the first side (211) of each L-shaped bracket (21) extends along a first direction (A) and is fixedly connected to a support member (11), the second side (212) of each L-shaped bracket (21) extends along a third direction and is provided with a mounting hole (21a); The connecting component (3) includes at least one connector (31), any of which is connected to the support component (1). The clamp assembly (4) includes at least one clamp (41), one end of any clamp (41) is rotatably connected to one end of a connector (31), and the other end is rotatably connected to the other end of the connector (31); Each of the connectors (31) has an assembly groove (31a) on the side near the clamp (41).
2. The box-type post-processing installation device as described in claim 1, characterized in that, The support assembly (1) includes two support members (11), and the L-shaped bracket assembly (2) includes two L-shaped brackets (21). The first side (211) of any of the L-shaped brackets (21) is fixedly connected to a support member (11).
3. The box-type post-processing installation device as described in claim 1, characterized in that, The connector (31) is U-shaped and includes a fixed connecting bottom edge (311) and two connecting sides (312), with the two connecting sides (312) spaced apart along a first direction (A); The opening of the connector (31) faces the clamp assembly (4), and the mounting groove (31a) is provided on the side of any of the connecting sides (312) near the clamp (41). One end of the connector (31) is fixedly connected to one of the support members (11), and the other end is fixedly connected to another support member (11).
4. The box-type post-processing installation device as described in claim 1, characterized in that, The two ends of the connecting side (312) are provided with connecting grooves (31b), which are used for the support member (11) to be inserted and fixedly connected to the support member (11).
5. The box-type post-processing installation device as described in claim 1, characterized in that, The connecting assembly (3) includes two connectors (31), which are spaced apart along a first direction (A). The clamp assembly (4) includes two clamps (41), each of which is rotatably connected to a connector (31).
6. The box-type post-processing installation device as described in claim 1, characterized in that, The connecting assembly (3) further includes at least one gasket (32), any one of the gaskets (32) being disposed at the mounting groove (31a) of one of the connectors (31) and covering the mounting groove (31a).
7. The box-type post-processing installation device as described in claim 1, characterized in that, It also includes two reinforcing supports (5). Any of the reinforcing braces (5) is disposed on the side of a support member (11) near the clamp (41) and is fixedly connected to the support member (11) and the first side (211) of the L-shaped bracket (21).
8. The box-type post-processing installation device as described in claim 7, characterized in that, Each of the reinforcing supports (5) is U-shaped and includes a fixedly connected bottom edge (51) and two side edges (52) of the reinforcing supports, which are spaced apart along the second direction (B). In any of the reinforcing supports (5), the bottom edge (51) of the reinforcing support is fixedly connected to the support member (11) and the first side edge (211) of the L-shaped bracket (21).
9. The box-type post-processing installation device as described in claim 8, characterized in that, The second side (212) of the L-shaped bracket (21) is provided with a slot (21b). One end of the bottom edge (51) of the reinforcing support and / or one end of the side edge (52) of the reinforcing support are provided with a protrusion (51a), which is inserted into the slot (21b).
10. The box-type post-processing installation device as described in claim 9, characterized in that, The second side (212) of the L-shaped bracket (21) is provided with three slots (21b). The bottom edge (51) of the reinforcing support is provided with a protrusion (51a) at one end near the second side edge (212). Each of the reinforcing side (52) has a protrusion (51a) at one end near the second side (212). Any of the protrusions (51a) is inserted into one of the slots (21b).