Cooling device for wire and cable processing
By designing an adjustable limit plate and a drive motor to rewind the wire and cable cooling device, the problem of insufficient applicability of traditional devices is solved, and uniform and efficient collection during the cable cooling process is achieved, reducing equipment maintenance costs and cable damage.
Patent Information
- Application Number
- CN202422823967.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Traditional cable cooling devices with limiting mechanisms cannot adapt to cables of different specifications, leading to frequent replacements and equipment wear, increasing maintenance costs, and uneven cooling can easily cause cable deformation or breakage.
A cooling device with adjustable limiting plate distance and drive motor winding was designed. The cable is kept taut by threaded rod and limiting plate, and uniform cooling is achieved by water spraying from booster water pump. The collection efficiency is improved by spring reset.
It achieves uniform contact of cables during the cooling process, adapts to cables of different specifications, improves cooling efficiency and equipment flexibility, reduces cable damage, and lowers operational complexity and maintenance costs.
Smart Images
Figure CN223501619U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of wire and cable technology, specifically a cooling device for wire and cable processing. Background Technology
[0002] As an important medium for power transmission and signal transmission, the cooling process plays a crucial role in the manufacturing of wires and cables. In order to ensure that wires and cables can effectively dissipate heat and maintain their stable physical properties during the manufacturing process, water cooling is usually used as the main cooling method. In this process, the wires and cables are placed inside a specially designed cooling device and kept in a taut state by a special limiting mechanism to ensure that the cooling effect is uniform and efficient.
[0003] However, in practical applications, traditional wire and cable cooling devices have some obvious limitations. These problems greatly restrict the improvement of production efficiency and the reduction of costs. In particular, as a basic material widely used in various fields, wires and cables vary greatly in specifications and thickness due to different application requirements. This places extremely high demands on the limiting mechanism in the cooling device, which needs to be able to adapt to and fix cables of various sizes to ensure that the cables can maintain a stable taut state during the cooling process.
[0004] However, traditional limit devices often employ a fixed design, making them suitable only for cables of a specific thickness. When production needs to switch to cables of different specifications, manufacturers must stop the production line to replace the entire limit device or make tedious adjustments to the limit mechanism to accommodate the new cable size. This process is not only time-consuming and labor-intensive, but frequent replacements of limit devices can also lead to accelerated equipment wear and increased maintenance costs. Furthermore, frequent replacements of limit devices can cause quality problems during production. Each time a limit device is replaced, a series of debugging and inspection work is required to ensure that the new limit device can correctly fix the cable and achieve the expected cooling effect. If the debugging is improper or the inspection is not rigorous, the cable may deform or break during the cooling process, further increasing production costs and the company's risks. Utility Model Content
[0005] To address the problems mentioned in the background art, this utility model provides a cooling device for wire and cable processing.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a cooling device for wire and cable processing, comprising a workbench, a water tank fixedly installed on the top of the workbench, two pillars fixedly installed on the top of the workbench, and a circular column fixedly installed on the top of the two pillars, a sleeve fixedly installed on the surface of the circular column extending into the interior of the circular column, a threaded rod movably installed inside the sleeve, a circular plate fixedly installed on the top of the threaded rod, a limit plate movably installed on the bottom of the threaded rod, a water pipe fixedly installed between the circular column and the water tank, a pipe fixedly installed on the side of the water tank, a connecting pipe fixedly installed on the surface of the pipe, a water storage pipe fixedly installed at the other end of the connecting pipe, a water outlet pipe fixedly installed at the bottom of the water storage pipe extending into the interior of the circular column, a booster water pump provided on the surface of the pipe, and the booster water pump fixedly installed on the side of the water tank.
[0007] Preferably, a vertical plate is fixedly installed on the top of the workbench, and a disc is movably installed on one side of the vertical plate. A take-up roller is fixedly installed on the side of the disc, and a rectangular groove is formed on the surface of the take-up roller. A cross groove is formed on the side of the disc, and a fixing rod is fixedly installed inside the cross groove. A cross plate is movably installed on the surface of the fixing rod, and the cross plate is located inside the rectangular groove. A round rod is fixedly installed on the side of the cross plate and passes through the take-up roller. A spring is provided between the cross plate and the inner wall of the take-up roller and surrounds the surface of the round rod. A handle is fixedly installed at one end of the round rod. A drive motor is fixedly installed on the other side of the vertical plate, and the output shaft of the drive motor is fixedly connected to the disc.
[0008] Preferably, a motor protective cover is provided on the side of the upright plate, the drive motor is located inside the motor protective cover, and heat dissipation holes are provided on the surface of the motor protective cover.
[0009] Preferably, the bottom of the workbench is fixedly equipped with four sets of support legs, and each of the four sets of support legs is fixedly equipped with a support leg pad.
[0010] Preferably, a storage box is fixedly installed on the top of the workbench, and there are two storage boxes.
[0011] Preferably, the surface of the circular plate is provided with a sponge layer, and the inner wall of the limiting plate is provided with a rubber layer.
[0012] Preferably, the inner diameter of the rectangular groove is equal to the outer diameter of the cross plate, and the take-up roller is made entirely of stainless steel.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model uses a rotating circular plate to cause the threaded rod to rotate and move downward inside the sleeve, thereby allowing the limiting plate to fit against the cable surface. Subsequently, the power of the drive motor causes the winding roller to rotate and wind up the cable. At the same time, the force of the booster water pump forces water from the water tank into the water storage pipe through the pipes and connecting pipes and sprayed through the outlet pipe, thereby cooling the cable. Compared with traditional devices, this device can ensure that the cable remains taut during the cooling process, thus avoiding deformation caused by uneven cooling force. This allows for more uniform contact with the cooling medium, thereby improving cooling efficiency. In addition, by changing the distance between the limiting plates, this device can adapt to cables of different thicknesses, making it applicable to various cable specifications and improving the applicability and flexibility of the device.
[0015] 2. This utility model uses the power of a drive motor to rotate the winding roller, thereby winding the cable. Then, by pulling the handle, the cross plate slides on the surface of the fixed rod and squeezes the spring, thus removing the cable. Subsequently, the spring's reaction force resets the cross plate. Compared with traditional devices, this device can quickly collect the wound cable, thereby improving the efficiency of cable collection. At the same time, it avoids surface scratches, deformation, or internal damage to the cable caused by improper stripping methods, ensuring the integrity and quality of the cable. Furthermore, the automatic reset not only improves the convenience of operation but also ensures the long-term stability and reliability of the equipment. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the water tank structure of this utility model;
[0018] Figure 3 This utility model Figure 2 A magnified view of the structure at point A in the middle;
[0019] Figure 4 This is a schematic diagram of the exploded structure of this utility model;
[0020] Figure 5 This utility model Figure 4 A magnified schematic diagram of the structure at point B in the middle.
[0021] In the diagram: 1. Workbench; 2. Water tank; 3. Support column; 4. Circular column; 5. Sleeve; 6. Threaded rod; 7. Circular plate; 8. Limiting plate; 9. Pipe; 10. Connecting pipe; 11. Water storage pipe; 12. Water outlet pipe; 13. Flow pipe; 14. Vertical plate; 15. Disc; 16. Cross groove; 17. Fixing rod; 18. Take-up roller; 19. Rectangular groove; 20. Cross plate; 21. Circular rod; 22. Spring; 23. Handle; 24. Drive motor; 25. Motor protective cover; 26. Heat dissipation hole; 27. Storage box; 28. Support leg; 29. Support leg pad; 30. Booster pump. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] like Figures 1 to 5 As shown, this utility model provides a cooling device for wire and cable processing, including a workbench 1, a water tank 2 fixedly installed on the top of the workbench 1, two support columns 3 fixedly installed on the top of the workbench 1, and a circular column 4 fixedly installed on the top of the two support columns 3. A sleeve 5 is fixedly installed on the surface of the circular column 4 and extends into the interior of the circular column 4. A threaded rod 6 is movably installed inside the sleeve 5. A circular plate 7 is fixedly installed on the top of the threaded rod 6. A limiting plate 8 is movably installed on the bottom of the threaded rod 6. A water pipe 13 is fixedly installed between the circular column 4 and the water tank 2. A pipe 9 is fixedly installed on the side of the water tank 2, and a connecting pipe 10 is fixedly installed on the surface of the pipe 9. A water storage pipe 11 is fixedly installed at the other end of the connecting pipe 10. A water outlet pipe 12 is fixedly installed at the bottom of the water storage pipe 11 and extends into the interior of the circular column 4. A booster water pump 30 is provided on the surface of the pipe 9, and the booster water pump 30 is fixedly installed on the side of the water tank 2.
[0024] The above solution ensures that the cable remains taut during cooling, preventing deformation due to uneven cooling forces and allowing for more uniform contact with the cooling medium, thus improving cooling efficiency. Furthermore, by adjusting the distance between the limiting plates 8, the device can accommodate cables of varying thicknesses, making it suitable for a wide range of cable specifications and enhancing its applicability and flexibility.
[0025] like Figure 4As shown, a vertical plate 14 is fixedly installed on the top of the workbench 1, and a disc 15 is movably installed on one side of the vertical plate 14. A take-up roller 18 is fixedly installed on the side of the disc 15, and a rectangular groove 19 is opened on the surface of the take-up roller 18. A cross groove 16 is opened on the side of the disc 15, and a fixing rod 17 is fixedly installed inside the cross groove 16. A cross plate 20 is movably installed on the surface of the fixing rod 17, and the cross plate 20 is located inside the rectangular groove 19. A round rod 21 is fixedly installed on the side of the cross plate 20 and passes through the take-up roller 18. A spring 22 is provided between the cross plate 20 and the inner wall of the take-up roller 18 and surrounds the surface of the round rod 21. A handle 23 is fixedly installed at one end of the round rod 21. A drive motor 24 is fixedly installed on the other side of the vertical plate 14, and the output shaft of the drive motor 24 is fixedly connected to the disc 15.
[0026] The above solution enables the rapid collection of wound cables, thereby improving cable collection efficiency. It also avoids surface scratches, deformation, or internal damage to the cables caused by improper stripping methods, ensuring the integrity and quality of the cables. Furthermore, the automatic reset not only improves the convenience of operation but also ensures the long-term stability and reliability of the equipment.
[0027] like Figure 4 As shown, a motor protective cover 25 is provided on the side of the upright plate 14, the drive motor 24 is located inside the motor protective cover 25, and heat dissipation holes 26 are provided on the surface of the motor protective cover 25.
[0028] The above solution is adopted: a motor protective cover 25 is provided on the side of the upright plate 14, and the drive motor 24 is located inside the motor protective cover 25, thereby protecting the drive motor 24 from damage caused by impact. Heat dissipation holes 26 are provided on the surface of the motor protective cover 25 to improve the heat dissipation of the drive motor 24.
[0029] like Figure 1 As shown, four sets of support legs 28 are fixedly installed at the bottom of the workbench 1, and support leg pads 29 are fixedly installed at the bottom of each of the four sets of support legs 28.
[0030] The above solution is adopted: by fixing four sets of support legs 28 at the bottom of the workbench 1, and fixing support leg pads 29 at the bottom of each of the four sets of support legs 28, the pressure of the device can be distributed, resulting in higher stability during operation.
[0031] like Figure 1 As shown, a storage box 27 is fixedly installed on the top of the workbench 1, and there are two storage boxes 27.
[0032] The above solution involves fixing two storage boxes 27 on the top of the workbench 1 to collect the wound cables, thereby reducing retrieval time and improving efficiency.
[0033] like Figure 2 As shown, a sponge layer is provided on the surface of the circular plate 7, and a rubber layer is provided on the inner wall of the limiting plate 8;
[0034] The above solution is adopted: by setting a sponge layer on the surface of the circular plate 7, the comfort of the staff is improved, and a rubber layer is set on the inner wall of the limiting plate 8, so as to avoid wear or damage to the surface of the wire.
[0035] like Figure 1 As shown, the inner diameter of the rectangular groove 19 is equal to the outer diameter of the cross plate 20, and the entire winding roller 18 is made of stainless steel.
[0036] The above solution is adopted: by setting the inner diameter of the rectangular groove 19 to be equal to the outer diameter of the cross plate 20, the stability when pulling the cross plate 20 is improved. The winding roller 18 is made of stainless steel, which has high strength and good rust resistance.
[0037] Working principle and usage process of this utility model:
[0038] In use, the cable is first passed from one end of the annular column 4 to the other end and wound around the surface of the take-up roller 18. Then, by rotating the circular plate 7, the threaded rod 6 rotates inside the sleeve 5 and moves downward continuously, so that the limiting plate 8 is in close contact with the surface of the cable. Then, the liquid water inside the water tank 2 is transported through the inside of the pipe 9 and the inside of the connecting pipe 10 to the inside of the water storage pipe 11 and sprayed out through the water outlet pipe 12 to cool the cable. At the same time, the power of the drive motor 24 causes the take-up roller 18 to rotate, thereby winding the cable. Then, the cooled water flows into the inside of the water tank 2 through the water pipe 13 for recycling.
[0039] When the cable needs to be wound up, the drive motor 24 is started by an external switch. The power of the drive motor 24 causes the disc 15 to rotate, and the winding roller 18 also rotates synchronously, thereby winding up the cable. Then, the operator pulls the handle 23, and the cross plate 20 slides on the surface of the fixed rod 17 and squeezes the spring 22. The cross plate 20 pushes the cable on the surface of the winding roller 18 and removes it. Then, the reaction force of the spring 22 makes the cross plate 20 return to its original position.
[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cooling device for wire and cable processing, comprising a workbench (1), characterized in that: A water tank (2) is fixedly installed on the top of the workbench (1). Two support columns (3) are fixedly installed on the top of the workbench (1), and a circular column (4) is fixedly installed on the top of the two support columns (3). A sleeve (5) is fixedly installed on the surface of the circular column (4) and extends into the interior of the circular column (4). A threaded rod (6) is movably installed inside the sleeve (5). A circular plate (7) is fixedly installed on the top of the threaded rod (6), and a limit plate (8) is movably installed on the bottom of the threaded rod (6). A water pipe (13) is fixedly installed between the column (4) and the water tank (2). A pipe (9) is fixedly installed on the side of the water tank (2), and a connecting pipe (10) is fixedly installed on the surface of the pipe (9). A water storage pipe (11) is fixedly installed at the other end of the connecting pipe (10), and a water outlet pipe (12) is fixedly installed at the bottom of the water storage pipe (11) and extends into the interior of the annular column (4). A booster pump (30) is provided on the surface of the pipe (9), and the booster pump (30) is fixedly installed on the side of the water tank (2).
2. The cooling device for wire and cable processing according to claim 1, characterized in that: A vertical plate (14) is fixedly installed on the top of the workbench (1), and a disc (15) is movably installed on one side of the vertical plate (14). A take-up roller (18) is fixedly installed on the side of the disc (15), and a rectangular groove (19) is opened on the surface of the take-up roller (18). A cross groove (16) is opened on the side of the disc (15), and a fixing rod (17) is fixedly installed inside the cross groove (16). A cross plate (20) is movably installed on the surface of the fixing rod (17), and the cross plate (20) is... The cross plate (20) is located inside the rectangular groove (19). A round rod (21) is fixedly installed on the side of the cross plate (20) and passes through the take-up roller (18). A spring (22) is provided between the cross plate (20) and the inner wall of the take-up roller (18) and surrounds the surface of the round rod (21). A handle (23) is fixedly installed at one end of the round rod (21). A drive motor (24) is fixedly installed on the other side of the upright plate (14), and the output shaft of the drive motor (24) is fixedly connected to the disc (15).
3. The cooling device for wire and cable processing according to claim 2, characterized in that: The side of the upright plate (14) is provided with a motor protective cover (25), the drive motor (24) is located inside the motor protective cover (25), and the surface of the motor protective cover (25) is provided with heat dissipation holes (26).
4. The cooling device for wire and cable processing according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly equipped with four sets of support legs (28), and the bottom of each of the four sets of support legs (28) is fixedly equipped with support leg pads (29).
5. The cooling device for wire and cable processing according to claim 1, characterized in that: A storage box (27) is fixedly installed on the top of the workbench (1), and there are two storage boxes (27).
6. The cooling device for wire and cable processing according to claim 1, characterized in that: The surface of the circular plate (7) is provided with a sponge layer, and the inner wall of the limiting plate (8) is provided with a rubber layer.
7. The cooling device for wire and cable processing according to claim 2, characterized in that: The inner diameter of the rectangular groove (19) is equal to the outer diameter of the cross plate (20), and the winding roller (18) is made entirely of stainless steel.