Explosion-proof electric reactor
By using dust covers, insulating cloths, fans, and engineering plastic enclosures in explosion-proof reactors, the problem of dust accumulation on electrical contact surfaces was solved, achieving good heat dissipation and improving electrical insulation performance, thus reducing safety hazards.
Patent Information
- Application Number
- CN202422488549.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-10-14
AI Technical Summary
During long-term operation, existing explosion-proof reactors are prone to accumulating dust and dirt on their electrical contact surfaces, leading to poor heat dissipation and poor electrical contact. Furthermore, the metal explosion-proof casing lacks sufficient corrosion resistance and electrical insulation performance, posing safety hazards.
The electrical contact surfaces are covered with dust covers and insulating cloth, and heat dissipation is achieved through a fan and air vents. The explosion-proof enclosure is made of engineering plastics to enhance sealing, and the internal temperature is monitored via a temperature display screen.
It effectively prevents poor heat dissipation and poor electrical contact caused by dust accumulation, improves the equipment's corrosion resistance and electrical insulation performance, and reduces safety hazards.
Smart Images

Figure CN223501646U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reactor technology, and more specifically, to an explosion-proof reactor. Background Technology
[0002] Reactors, also known as inductors, are widely used in circuits. Because of the electromagnetic induction effect in circuits, they have a certain degree of inductance and can prevent changes in current.
[0003] The utility model patent with patent publication number CN220796405U discloses an explosion-proof reactor. In use, the explosion-proof shell can be quickly installed and disassembled by setting an installation mechanism, and the yoke and coil are fixedly installed inside the explosion-proof shell, which solves the problems of complicated installation steps, low assembly efficiency and low explosion-proof performance.
[0004] However, in actual use, dust, dirt and other impurities may accumulate on the electrical contact surfaces of explosion-proof reactors during long-term operation, which may lead to problems such as poor heat dissipation and poor electrical contact, increasing safety hazards. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an explosion-proof reactor to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an explosion-proof reactor, including a base, a yoke fixedly connected to the top of the base, and a coil wound around the outer wall of the yoke;
[0007] The coil is provided with L-shaped pieces at both the top and bottom. The L-shaped pieces are connected to the yoke bolts. Multiple terminals are fixedly connected between the L-shaped pieces and the coil.
[0008] An explosion-proof enclosure is provided outside the coil. The inner cavity of the explosion-proof enclosure is bolted to the top of the L-shaped plate. A front cover of the enclosure is slidably connected to one side of the explosion-proof enclosure. The wiring terminal passes through the front cover of the enclosure and extends to the outside of the front cover.
[0009] To achieve a dustproof effect, preferably, the terminal block is bolted to a connecting plate, a dust cover is fixedly connected to one side of the connecting plate, an insulating cloth is fixedly connected to one side of the dust cover, and the outer wall of the insulating cloth is provided with a power outlet.
[0010] To achieve rapid heat dissipation, preferably, multiple fans are provided on one side of the explosion-proof enclosure, the fans penetrate the explosion-proof enclosure, and gaskets are fixedly connected to the outer wall of the fans. The gaskets are bolted to the explosion-proof enclosure. An air outlet is provided on the other side of the explosion-proof enclosure, and a filter screen is fixedly connected to the inner wall of the air outlet.
[0011] To achieve the effect of displaying the internal temperature, preferably, a temperature display screen is provided between the two terminals, and the temperature display screen is fixedly connected to the front cover of the enclosure.
[0012] To improve the sealing effect, preferably, a groove is fixedly connected to one side of the front cover of the box, and a groove is formed on the outer wall of the groove, and a sealing ring is fixedly connected inside the groove.
[0013] To achieve the effect of preventing and responding to impacts, preferably, the explosion-proof enclosure is made of engineering plastics.
[0014] To achieve the effect of fixing the explosion-proof enclosure to the front cover, preferably, the groove is connected to the explosion-proof enclosure by bolts.
[0015] The technical effects and advantages of this utility model are as follows:
[0016] 1. By setting up dust covers and insulating cloths, compared with existing technologies, the problem of poor heat dissipation caused by the accumulation of dust and dirt on electrical contact surfaces is addressed. By combining dust covers and insulating cloths, the problem of poor contact caused by dust accumulation on electrical contact surfaces due to prolonged exposure to the working environment is avoided. Secondly, by setting up fans and air vents, the problem of insufficient heat dissipation capacity of the reactor due to dust accumulation is avoided, which leads to an increase in the internal temperature of the reactor.
[0017] 2. By setting up an explosion-proof enclosure and front cover, compared with existing technologies, the problems of weak corrosion resistance and low electrical insulation performance of metal explosion-proof enclosures are addressed by setting up an engineering plastic explosion-proof enclosure and front cover, thus avoiding electrical faults such as current leakage and short circuits. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0019] Figure 2 This is an exploded view of the present invention.
[0020] Figure 3 This is a cross-sectional view of the present invention.
[0021] Figure 4 This is a schematic diagram showing the disassembly of the front cover of the box of this utility model.
[0022] The attached diagram is labeled as follows: 1. Base; 2. Yoke; 3. Coil; 4. L-shaped piece; 5. Terminal block; 6. Explosion-proof enclosure; 7. Front cover of enclosure; 8. Connecting plate; 9. Dust cover; 10. Insulating cloth; 11. Angle bracket; 12. Power port; 13. Fan; 14. Gasket; 15. Air outlet; 16. Filter screen; 17. Temperature display screen; 18. Raised groove; 19. Groove; 20. Sealing ring. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] As attached Figure 1-4 An explosion-proof reactor is shown, including a base 1, a yoke 2 fixedly connected to the top of the base 1, and a coil 3 wound around the outer wall of the yoke 2;
[0025] L-shaped pieces 4 are provided at the top and bottom of coil 3. L-shaped pieces 4 are bolted to yoke 2. Multiple terminals 5 are fixedly connected between L-shaped pieces 4 and coil 3.
[0026] The coil 3 is provided with an explosion-proof enclosure 6. The inner cavity of the explosion-proof enclosure 6 is bolted to the top of the L-shaped piece 4. The front cover 7 of the enclosure is slidably connected to one side of the explosion-proof enclosure 6. The wiring terminal 5 passes through the front cover 7 and extends to the outside of the front cover 7.
[0027] In a specific embodiment, as shown in the appendix Figure 3 As shown, the terminal block 5 is bolted to a connecting plate 8. A dust cover 9 is fixedly connected to one side of the connecting plate 8. An insulating cloth 10 is provided on one side of the dust cover 9. The insulating cloth 10 and the dust cover 9 are fixedly connected by a corner bracket 11. The outer wall of the insulating cloth 10 is provided with an electrical port 12 to prevent dust from contacting the electrical contact surface.
[0028] Specifically, in this structure, the operator inserts the wire from the power port 12 into the dust cover 9 and fixes the wire to the wiring segment 5 inside the dust cover 9.
[0029] In a specific embodiment, as shown in the appendix Figure 2 As shown, multiple fans 13 are installed on one side of the explosion-proof enclosure 6. Gaskets 14 are fixedly connected to the outer wall of the fans 13 and bolted to the explosion-proof enclosure 6. An air outlet 15 is opened on the other side of the explosion-proof enclosure 6. A filter screen 16 is fixedly connected to the inner wall of the air outlet 15 to facilitate cooling of the reactor.
[0030] Specifically, in this structure, the operator starts the fan 13, which carries away the heat generated by the current passing through the coil 3 from the air outlet 15.
[0031] In a specific embodiment, as shown in the appendix Figure 2As shown, a temperature display screen 17 is installed between the two terminals 5. The temperature display screen 17 is fixedly connected to the front cover 7 of the enclosure to facilitate observation of the internal temperature of the enclosure.
[0032] Specifically, in this structure, the operator decides whether to turn on the fan 13 to cool down by observing the temperature displayed on the temperature display screen 17.
[0033] In a specific embodiment, as shown in the appendix Figure 4 As shown, a groove 18 is fixedly connected to one side of the front cover 7 of the enclosure, and a groove 19 is provided on the outer wall of the groove. A sealing ring 20 is fixedly connected inside the groove 19 to prevent dust and dirt from entering the explosion-proof enclosure 6.
[0034] Specifically, in this structure, a sealing ring 20, which is fixedly connected inside the groove 19 between the explosion-proof enclosure 6 and the front cover 7, fills the gap between the explosion-proof enclosure 6 and the front cover 7.
[0035] In a specific embodiment, as shown in the appendix Figure 1 As shown, the explosion-proof enclosure 6 is made of engineering plastic to improve corrosion resistance and electrical insulation performance.
[0036] Specifically, in this structure, engineered materials enhance the safety of the explosion-proof reactor.
[0037] In a specific embodiment, as shown in the appendix Figure 2 As shown, the groove is connected to the explosion-proof enclosure 6 by bolts to facilitate fixing the front cover 7 of the enclosure to the explosion-proof enclosure 6.
[0038] Specifically, in this structure, the explosion-proof enclosure 6 and the front cover 7 are connected by bolts.
[0039] The working principle of this utility model is as follows: When the explosion-proof reactor is in operation, the operator first slides the front cover 7 into the explosion-proof enclosure 6, using the sealing ring 20 to prevent dust from entering the interior of the enclosure 6. Then, the front cover 7 and the enclosure 6 are fixed together with bolts. The connecting wire is pulled to the front of the front cover 7 and inserted through the power port 12 into the dust cover 9, connecting it to the terminal 5. The fan 13 is then turned on to cool the coil 3. When dust accumulates inside the fan 13, it is removed from the gasket 14 using bolts for replacement or cleaning. This device solves the problem of dust, dirt, and other impurities accumulating on the electrical contact surfaces of the explosion-proof reactor during long-term operation, which may lead to poor heat dissipation and poor electrical contact. Furthermore, the explosion-proof enclosure 6 of this reactor is made of engineering plastic, which has high strength and rigidity, as well as heat resistance, corrosion resistance, and electrical insulation.
[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An explosion-proof reactor, comprising a base (1), characterized in that: The base (1) is fixedly connected to the top of a yoke (2), and a coil (3) is wound around the outer wall of the yoke (2); The coil (3) is provided with L-shaped pieces (4) at the top and bottom. The L-shaped pieces (4) are bolted to the yoke (2). Multiple terminals (5) are fixedly connected between the L-shaped pieces (4) and the coil (3). An explosion-proof enclosure (6) is provided outside the coil (3). The inner cavity of the explosion-proof enclosure (6) is bolted to the top of the L-shaped piece (4). A front cover (7) is slidably connected to one side of the explosion-proof enclosure (6). The wiring terminal (5) passes through the front cover (7) and extends to the outside of the front cover (7).
2. The explosion-proof reactor according to claim 1, characterized in that: The terminal block (5) is bolted to a connecting plate (8). A dust cover (9) is fixedly connected to one side of the connecting plate (8). An insulating cloth (10) is provided on one side of the dust cover. The insulating cloth (10) and the dust cover (9) are fixedly connected by a corner bracket (11). An electrical port (12) is opened on the outer wall of the insulating cloth (10).
3. The explosion-proof reactor according to claim 1, characterized in that: Multiple fans (13) are provided on one side of the explosion-proof enclosure (6). A gasket (14) is fixedly connected to the outer wall of the fan (13). The gasket (14) is bolted to the explosion-proof enclosure (6). An air outlet (15) is opened on the other side of the explosion-proof enclosure (6). A filter screen (16) is fixedly connected to the inner wall of the air outlet (15).
4. The explosion-proof reactor according to claim 1, characterized in that: A temperature display screen (17) is provided between the two terminals (5), and the temperature display screen (17) is fixedly connected to the front cover (7) of the enclosure.
5. The explosion-proof reactor according to claim 1, characterized in that: A groove (18) is fixedly connected to one side of the front cover (7) of the box body. A groove (19) is provided on the outer wall of the groove (18). A sealing ring (20) is fixedly connected inside the groove (19).
6. The explosion-proof reactor according to claim 1, characterized in that: The explosion-proof enclosure (6) is made of engineering plastics.
7. An explosion-proof reactor according to claim 5, characterized in that: The groove (18) is connected to the explosion-proof enclosure (6) by bolts.
Citation Information
Patent Citations
Explosion-proof electric reactor
CN220796405U