Air inlet device capable of preventing reverse exhaust
By installing an air intake device to prevent reverse exhaust inside the oven, and using alarm and indicator components, the air circulation problem caused by mechanical equipment failure is solved, ensuring product quality and reducing production costs.
Patent Information
- Application Number
- CN202422897157.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-27
AI Technical Summary
During the production of solid aluminum electrolytic capacitors, mechanical equipment failure inside the oven can cause the fan blades to sink or the motor to reverse, preventing the air inlet from replenishing air. This results in volatile substances being released into the air, leading to potential product quality issues or even scrapping.
Design an air intake device to prevent reverse exhaust, including an oven, a fan, an air inlet, an air outlet, an alarm, a proximity sensor, and a prompting component. The prompting component can promptly detect abnormal air intake and issue an alarm to ensure smooth airflow and prevent the emission of volatile substances.
Timely detection and alerts to air inlet abnormalities reduce potential quality risks, save production costs, improve product quality, and prevent the scrapping of entire batches of products.
Smart Images

Figure CN223501690U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solid aluminum electrolytic capacitor production technology, specifically to an air intake device that prevents reverse exhaust. Background Technology
[0002] The general production process of solid aluminum electrolytic capacitors is as follows: cutting → nailing and winding → welding → formation → impregnation → polymerization → assembly → aging → stamping → cutting leads or tape → external inspection and packaging → warehousing.
[0003] During the polymerization process, materials such as monomers, oxidants, and dispersions are baked at high temperatures, containing volatile substances such as anhydrous ethanol and additives. To ensure production quality, a blower at the bottom of the oven is used to blow air upwards during high-temperature baking, ensuring continuous and even heat distribution within the oven. Simultaneously, the volatile substances such as anhydrous ethanol and additives are blown towards the exhaust vents and discharged into the corresponding exhaust dust ducts. Additionally, some of the exhausted air is replenished through the air inlets on both sides of the oven.
[0004] Because the mechanical equipment inside the oven operates continuously every day, equipment failures are inevitable, such as fan blades sinking or motor reversal. When this happens, the air inlets on both sides of the oven will not be able to supply some air, and may even discharge volatile substances such as anhydrous ethanol and additives into the air. These volatile substances cannot be blown to the air outlet and discharged into the corresponding exhaust and dust collection pipes, resulting in potential quality problems in the produced products, and in severe cases, even the entire batch of products may be scrapped.
[0005] An intake device to prevent reverse exhaust is proposed in order to solve the problems mentioned above. Utility Model Content
[0006] The purpose of this utility model is to provide an air intake device to prevent reverse exhaust, in order to solve the problem mentioned in the background art. Currently, due to the continuous daily production and operation of the mechanical equipment inside the oven, equipment failures are inevitable, such as fan blades sinking or motor reversal. When such situations occur, the air intakes on both sides of the oven will not be able to replenish some air, and even volatile substances such as anhydrous ethanol and additives will be discharged into the air from both sides. These volatile substances cannot be blown to the air outlet and discharged into the corresponding exhaust and dust collection pipes, resulting in potential quality problems in the produced products, and in severe cases, even the scrapping of the entire batch of products.
[0007] To achieve the above objectives, this utility model provides the following technical solution: an air intake device for preventing reverse exhaust, including an oven;
[0008] The oven has a fan at the bottom of its interior, and air inlets are symmetrically connected to both sides of the oven, while an air outlet is connected to the top of the oven.
[0009] Also includes:
[0010] An alarm is installed on one side of the oven, and proximity sensors are fixedly installed on both sides of the oven above the two air inlets. Indication components are installed on both sides of the oven between the proximity sensors and the air inlets.
[0011] The prompting component includes a mounting plate disposed on one side of the oven, and a fixing bracket is symmetrically mounted on one side of the mounting plate. A rotating rod is hinged between the fixing brackets, and a lightweight foam board is fixedly mounted at the bottom of the rotating rod.
[0012] The mounting plate is symmetrically mounted on both sides of the two fixed frames. A cylinder is fixedly mounted on one side of the mounting frame. A suction cup is connected through one end of the cylinder, and an air outlet is connected through one side of the cylinder. A piston is slidably connected inside the cylinder, and the piston is slidably connected to the cylinder.
[0013] Preferably, a fixed sleeve is fixedly installed on the side of the cylinder away from the suction cup, and a movable rod is slidably connected to the inside of the cylinder, and the piston is fixedly connected to the movable rod, and a fixed frame is fixedly installed on the end of the movable rod away from the piston.
[0014] Preferably, a telescopic spring is sleeved on the outer side of the movable rod, and one end of the telescopic spring is fixedly connected to the fixed sleeve, and the other end of the telescopic spring is fixedly connected to the fixed frame.
[0015] Preferably, a positioning rod is slidably connected to one side of the inner side of the fixed sleeve, and a plurality of positioning grooves are provided on one side of the movable rod, and the positioning rod is engaged with the positioning grooves.
[0016] Preferably, a return spring is sleeved on the outer side of the positioning rod, and one end of the return spring is fixedly connected to the fixing sleeve, and a fixing block is fixedly installed on the other end of the return spring, and the fixing block is fixedly connected to the positioning rod.
[0017] Preferably, a sliding rod is fixedly installed on one side of the fixed block, and a moving block is slidably connected to the inside side of the fixed frame. The sliding rod and the moving block are slidably connected. Limiting blocks are symmetrically installed on one side of the moving block, and a connecting rod is hinged to the side of the moving block away from the sliding rod. A movable plate is hinged to the end of the connecting rod away from the moving block.
[0018] Preferably, a guide rod is fixedly installed on the other side of the interior of the fixed frame, and the movable plate is slidably connected to the guide rod. A push rod is fixedly installed on one side of the movable plate, and the push rod is slidably connected to the fixed frame. A handle is fixedly installed on the end of the push rod away from the movable plate.
[0019] Compared with the prior art, the beneficial effects of this utility model are: This anti-reverse exhaust air intake device has symmetrically arranged indicator components on both sides of the oven. If air is escaping from the air inlet, the rotating rod can approach the proximity sensor to trigger an alarm, promptly detecting and alerting to abnormal air intake, allowing for timely troubleshooting, reducing quality risks, and saving production costs. The specific details are as follows:
[0020] 1. Indicator components are symmetrically installed on both sides of the oven. During high-temperature baking, air is drawn in through the air inlet, which is typically fitted with a filter to prevent dust from entering. When installing the indicator components, the mounting plate is aligned with the oven, with the lightweight foam board positioned on one side of the air inlet. This ensures the suction cups are in contact with the oven. Pressing the suction cups adheres them to the oven, initially securing the mounting plate. Then, pulling the fixing frame moves the movable rod, stretching the telescopic spring and causing the piston to move inside the oven cavity. Air on one side of the cavity is expelled through the air outlet. The piston's movement draws air from the suction cups, ensuring they are securely fixed to the oven. During the movement of the movable rod, the positioning groove pushes the positioning rod, stretching the return spring. After the movable rod stops moving, the positioning rod aligns with the corresponding positioning groove. Under the action of the return spring, the positioning rod engages with the positioning groove, preventing the movable rod from resetting. This allows the mounting plate to be fixed on the oven. If air is escaping from the air inlet, the lightweight foam board can be blown to rotate, causing the rotating rod to rotate on the fixed frame. After the rotating rod rotates, it will approach the proximity sensor. At this time, the signal on the proximity sensor is transmitted to the alarm, causing the alarm to sound. This can provide a warning when air is escaping from the air inlet. Through the warning component, if air is escaping from the air inlet, the rotating rod can approach the proximity sensor to trigger an alarm, promptly detecting and alerting to abnormal air intake at the air inlet, identifying potential problems in time, reducing quality risks, and saving production costs.
[0021] 2. To ensure the air intake efficiency, the dust outside the air intake needs to be cleaned regularly. During cleaning, hold the fixed frame and push the handle to move the push rod, which in turn moves the movable plate. The movable plate moves the connecting rod, which in turn moves the moving block. The moving block moves the limiting block into contact with the fixed frame. At the same time, the moving block moves the sliding rod, which in turn moves the fixed block, causing the positioning rod to move and disengage from the positioning groove. This causes the movable rod to lose its limit, allowing it to reset and move again. This allows the suction cup to be inflated, detaching it from the oven, making it easier for staff to remove the indicator component and clean the dust outside the air intake, thus improving the convenience of cleaning. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the front structure of this utility model;
[0023] Figure 2 This is a top view of the prompting component of this utility model;
[0024] Figure 3 This is a schematic diagram of the top sectional view of the cylindrical body of this utility model;
[0025] Figure 4 This utility model Figure 3 Enlarged structural diagram of region A in the middle;
[0026] Figure 5 This utility model Figure 3 A magnified structural diagram of region B in the middle.
[0027] In the diagram: 1. Oven; 101. Air inlet; 102. Air outlet; 103. Alarm; 104. Proximity sensor; 2. Indicator assembly; 201. Mounting plate; 202. Fixing bracket; 203. Rotating rod; 204. Lightweight foam board; 205. Mounting bracket; 206. Cylinder; 207. Suction cup; 208. Fixing sleeve; 209. Movable rod; 210. Piston; 211. Air outlet; 212. Telescopic spring; 213. Fixing frame; 214. Positioning rod; 215. Positioning groove; 216. Return spring; 217. Fixing block; 218. Sliding rod; 219. Moving block; 220. Limiting block; 221. Connecting rod; 222. Movable plate; 223. Guide rod; 224. Push rod; 225. Handle. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figure 1-5 This utility model provides a technical solution: an air intake device for preventing reverse exhaust, including an oven 1. A fan is installed at the bottom of the oven 1, and air inlets 101 are symmetrically connected to both sides of the oven 1. An air outlet 102 is connected to the top of the oven 1. The device also includes an alarm 103 installed above one side of the oven 1, and proximity sensors 104 are fixedly installed above the two air inlets 101 on both sides of the oven 1. A prompting component 2 is installed on both sides of the oven 1 between the proximity sensors 104 and the air inlets 101. The prompting component 2 includes a mounting plate 201 on one side of the oven 1, and mounting brackets 20 are symmetrically installed on one side of the mounting plate 201. 2. A rotating rod 203 is hinged between the fixed frames 202, and a lightweight foam board 204 is fixedly installed at the bottom of the rotating rod 203. The mounting plate 201 is symmetrically mounted with mounting frames 205 on both sides of the two fixed frames 202. A cylinder 206 is fixedly installed on one side of the inside of the mounting frame 205. A suction cup 207 is connected through one end of the cylinder 206, and an air outlet 211 is connected through one side of the cylinder 206. A piston 210 is slidably connected inside the cylinder 206. The piston 210 is slidably connected to the cylinder 206, which can promptly detect and alert if there is any abnormal air intake at the air inlet 101, promptly investigate potential problems, reduce quality risks, and save production costs.
[0030] A fixed sleeve 208 is fixedly installed on the side of the cylinder 206 away from the suction cup 207, and a movable rod 209 is slidably connected to the inside of the fixed sleeve 208 and the cylinder 206. A piston 210 is fixedly connected to the movable rod 209, and a fixed frame 213 is fixedly installed on the end of the movable rod 209 away from the piston 210, allowing for suction of the suction cup 207. A telescopic spring 212 is sleeved on the outer side of the movable rod 209, and one end of the telescopic spring 212 is fixedly connected to the fixed sleeve 208. The other end is fixedly connected to the fixed frame 213, so that the movable rod 209 can automatically return to its original position after moving. A positioning rod 214 is slidably connected to one side of the fixed sleeve 208, and several positioning grooves 215 are provided on one side of the movable rod 209. The positioning rod 214 engages with the positioning grooves 215, allowing the movable rod 209 to be positioned after moving. A return spring 216 is sleeved on the outer side of the positioning rod 214, and one end of the return spring 216 is fixedly connected to the fixed sleeve 208. A fixing block 217 is fixedly installed at one end, and the fixing block 217 is fixedly connected to the positioning rod 214, so that the positioning rod 214 can automatically reset after moving. A sliding rod 218 is fixedly installed on one side of the fixing block 217, and a moving block 219 is slidably connected to one side of the inside of the fixing frame 213. The sliding rod 218 is slidably connected to the moving block 219, and limit blocks 220 are symmetrically installed on one side of the moving block 219. A connecting rod 221 is hinged to the side of the moving block 219 away from the sliding rod 218. A movable plate 222 is hinged to one end of 221 away from the movable block 219, so that the movement of the movable plate 222 can drive the movement of the movable block 219. A guide rod 223 is fixedly installed on the other side of the interior of the fixed frame 213, and the movable plate 222 is slidably connected to the guide rod 223. A push rod 224 is fixedly installed on one side of the movable plate 222, and the push rod 224 is slidably connected to the fixed frame 213. A handle 225 is fixedly installed on the end of the push rod 224 away from the movable plate 222, so that the staff can push the movable plate 222 to move.
[0031] Working principle: Before using this type of anti-reverse exhaust intake device, it is necessary to check the overall condition of the device to ensure that it can work normally. Figure 1 - Figure 5As shown, indicator components 2 are symmetrically arranged on both sides of oven 1. When oven 1 is baking at high temperature, air is introduced through air inlet 101. Air inlet 101 is usually equipped with a filter to prevent dust from entering. When installing indicator components 2, mounting plate 201 is attached to oven 1, so that lightweight foam board 204 is on one side of air inlet 101, so that suction cup 207 is attached to oven 1. Press suction cup 207 to adhere to oven 1, and mounting plate 201 is initially fixed. Then, the fixing frame 213 can be pulled to move movable rod 209, so that the telescopic spring 212 can be stretched, which in turn drives piston 210 to move inside cylinder 206. Air on one side of cylinder 206 is discharged through air outlet 211. The movement of piston 210 can suck air from suction cup 207, so that suction cup 207 can be firmly fixed on oven 1. During the movement of movable rod 209, positioning groove 215 can push positioning rod 214 to move and stretch reset spring. After the spring 216 and the movable rod 209 stop moving, the positioning rod 214 is aligned with the corresponding positioning groove 215. Under the action of the return spring 216, the positioning rod 214 is engaged with the positioning groove 215, which can prevent the movable rod 209 from resetting. This allows the mounting plate 201 to be fixed on the oven 1. If the air inlet 101 is emitting air, it can blow the lightweight foam board 204 to rotate, causing the rotating rod 203 to rotate on the fixed frame 202. After the rotating rod 203 rotates, it will approach the proximity sensor 104. At this time, the signal on the proximity sensor 104 is transmitted to the alarm 103, causing the alarm 103 to sound an alarm. This allows the air inlet 101 to emit air and provide a reminder. Through the reminder component 2, if the air inlet 101 emits air, the rotating rod 203 can approach the proximity sensor 104, which can sound an alarm. This allows for timely detection and reminder of abnormal air intake at the air inlet 101, timely investigation of potential hazards, reduction of quality hazards, and saving of production costs.
[0032] To ensure the air intake efficiency of the air inlet 101, the dust on the outside of the air inlet 101 needs to be cleaned regularly. During cleaning, the fixed frame 213 can be held and the handle 225 can be pushed to move the push rod 224, which in turn moves the movable plate 222. The movement of the movable plate 222 causes the connecting rod 221 to rotate. After the connecting rod 221 rotates, it can push the moving block 219 to move. The movement of the moving block 219 makes the limiting block 220 fit with the fixed frame 213. At the same time, the movement of the moving block 219 can also push the sliding rod 218. The sliding rod 218 moves, which in turn moves the fixed block 217, causing the positioning rod 214 to move and disengage from the positioning groove 215. This causes the movable rod 209 to lose its limit, allowing it to reset and move further. This allows the suction cup 207 to be inflated, disengaging it from the oven 1. This makes it easier for staff to remove the indicator component 2 and clean the dust outside the air inlet 101, improving the ease of cleaning.
[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An air intake device for preventing reverse exhaust, comprising an oven (1); The oven (1) is equipped with a fan at the bottom of its interior, and air inlets (101) are symmetrically connected to both sides of the oven (1), and an air outlet (102) is connected to the top of the oven (1). Its features are, Also includes: An alarm (103) is provided above one side of the oven (1), and proximity sensors (104) are fixedly installed on both sides of the oven (1) above the two air inlets (101). A prompting component (2) is provided on both sides of the oven (1) between the proximity sensor (104) and the air inlet (101). The prompting component (2) includes a mounting plate (201) disposed on one side of the oven (1), and a fixing bracket (202) is symmetrically mounted on one side of the mounting plate (201), and a rotating rod (203) is hinged between the fixing brackets (202), and a lightweight foam board (204) is fixedly mounted on the bottom of the rotating rod (203). The mounting plate (201) is symmetrically mounted with mounting brackets (205) on both sides of the two fixed brackets (202). A cylinder (206) is fixedly mounted on one side inside the mounting bracket (205). A suction cup (207) is connected through one end of the cylinder (206). An air outlet (211) is connected through one side of the cylinder (206). A piston (210) is slidably connected inside the cylinder (206). The piston (210) is slidably connected to the cylinder (206).
2. The intake device for preventing reverse exhaust according to claim 1, characterized in that: A fixed sleeve (208) is fixedly installed on the side of the cylinder (206) away from the suction cup (207), and a movable rod (209) is slidably connected to the inside of the fixed sleeve (208) and the cylinder (206). The piston (210) is fixedly connected to the movable rod (209), and a fixed frame (213) is fixedly installed on the end of the movable rod (209) away from the piston (210).
3. The intake device for preventing reverse exhaust according to claim 2, characterized in that: A telescopic spring (212) is sleeved on the outer side of the movable rod (209), and one end of the telescopic spring (212) is fixedly connected to the fixed sleeve (208), and the other end of the telescopic spring (212) is fixedly connected to the fixed frame (213).
4. The intake device for preventing reverse exhaust according to claim 2, characterized in that: The fixed sleeve (208) has a slidably connected positioning rod (214) on one side, and the movable rod (209) has several positioning grooves (215) on one side, and the positioning rod (214) is engaged with the positioning grooves (215).
5. The intake device for preventing reverse exhaust according to claim 4, characterized in that: A reset spring (216) is sleeved on the outer side of the positioning rod (214), and one end of the reset spring (216) is fixedly connected to the fixing sleeve (208), and a fixing block (217) is fixedly installed on the other end of the reset spring (216), and the fixing block (217) is fixedly connected to the positioning rod (214).
6. The intake device for preventing reverse exhaust according to claim 5, characterized in that: A sliding rod (218) is fixedly installed on one side of the fixed block (217), and a moving block (219) is slidably connected to the inside side of the fixed frame (213). The sliding rod (218) is slidably connected to the moving block (219). Limiting blocks (220) are symmetrically installed on one side of the moving block (219). A connecting rod (221) is hinged to the side of the moving block (219) away from the sliding rod (218), and a movable plate (222) is hinged to the end of the connecting rod (221) away from the moving block (219).
7. An air intake device for preventing reverse exhaust according to claim 6, characterized in that: A guide rod (223) is fixedly installed on the other side of the interior of the fixed frame (213), and the movable plate (222) is slidably connected to the guide rod (223). A push rod (224) is fixedly installed on one side of the movable plate (222), and the push rod (224) is slidably connected to the fixed frame (213). A handle (225) is fixedly installed on the end of the push rod (224) away from the movable plate (222).