Automatic ironing and ruling machine for cable
By designing an automatic wire heat-pressing and marking machine for cables, the problem of low efficiency in manual operation of removing wire lint from cables was solved, achieving fully automated processing and improving work efficiency.
Patent Information
- Application Number
- CN202422797467.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-18
AI Technical Summary
In existing technologies, removing the lint from cables requires manual operation, resulting in low work efficiency.
An automatic wire heat-pressing and marking machine for cables was designed, which includes a cable feeding mechanism, a wire cloth grinding mechanism, a wire cloth heat-pressing mechanism, and a cable marking mechanism to achieve fully automated cable processing.
It has achieved full automation of removing lint from cables, thus improving work efficiency.
Smart Images

Figure CN223502461U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable processing equipment, and in particular to an automatic wire heat stamping and marking machine for cables. Background Technology
[0002] Automotive cables are wrapped in felt, which needs to be removed from both ends before the cables can be installed on electrical equipment. Currently, removing the felt from cables is done manually, which is inefficient. Utility Model Content
[0003] The technical problem this utility model aims to solve is: to address the technical problems described in the background art, this utility model provides an automatic wire-rolling and marking machine for cables. A cable feeding mechanism moves cables one by one to the picking position, a cable transfer mechanism transfers the cables between different workstations, a wire-rolling removal mechanism removes most of the wire from the cable ends, a wire-rolling removal mechanism removes the remaining wire, and a cable marking mechanism marks the wire without wire. This application achieves full automation of wire removal, improving work efficiency.
[0004] The technical solution adopted by this utility model to solve its technical problem is:
[0005] An automatic wire stamping and marking machine for cables includes a cable feeding mechanism, a wire cloth removal mechanism, a wire cloth stamping mechanism, a cable marking mechanism, a cable transfer mechanism, and a cable support mechanism. The cable feeding mechanism for lifting cables one by one to the picking position, the wire cloth removal mechanism for removing the wire cloth from both ends of the cable, the wire cloth stamping mechanism for removing the remaining wire cloth from both ends of the cable, and the cable marking mechanism for marking the wire cores of the cable are arranged in sequence. On the left and right sides of the cable support mechanism, there are two symmetrical wire cloth removal mechanisms, two symmetrical wire cloth stamping mechanisms, two symmetrical cable marking mechanisms, and two symmetrical cable transfer mechanisms.
[0006] Specifically, the cable feeding mechanism includes a material frame, a push plate, a push plate lifting cylinder, and a positioning groove. The top of the front baffle of the material frame is provided with a positioning groove for placing cables. The bottom plate of the material frame is inclined. There is a space between the bottom plate and the front baffle of the material frame for the push plate to pass through. The push plate is fixed on the piston rod of the push plate lifting cylinder.
[0007] Specifically, the velvet removal mechanism includes a first gripper, a first gripper rotary motor, a grinding wheel, a first grinding wheel rotary motor, and a first lifting linear module. The output shaft of the first gripper rotary motor is connected to the first gripper, the first gripper is located above the grinding wheel, the grinding wheel is connected to the output shaft of the first grinding wheel rotary motor, the body of the first grinding wheel rotary motor is fixed on the slide of the first lifting linear module, and the grinding wheel rotates on the slide of the first lifting linear module.
[0008] Specifically, the velvet ironing mechanism includes a second gripper, a second gripper rotary motor, a metal housing, a housing lifting cylinder, a heating rod, and a temperature sensor. The heating rod and temperature sensor are installed inside the metal housing. The metal housing is fixed on the piston rod of the housing lifting cylinder. The second gripper is located above the metal housing and is connected to the output shaft of the second gripper rotary motor.
[0009] Specifically, the cable marking mechanism includes a gripper three, a gripper rotary motor three, a marking pen, and a multi-axis robot. The output shaft of the gripper rotary motor three is connected to the gripper three, and the marking pen is mounted on the multi-axis robot, with the marking pen positioned above the gripper three.
[0010] Specifically, the cable transfer mechanism includes a bracket, a horizontal cylinder, a lifting cylinder, a horizontal connecting plate, grippers, and a sliding plate. The cylinder body of the horizontal cylinder is fixed on the bracket, the piston rod of the horizontal cylinder is connected to the sliding plate, and the sliding plate is slidably connected to the horizontal surface of the bracket. The cylinder body of the lifting cylinder is fixed on the sliding plate, the piston rod of the lifting cylinder is connected to the horizontal connecting plate, and several grippers are fixed sequentially on the horizontal connecting plate.
[0011] Specifically, the cable support mechanism includes several wheel sets, each consisting of two parallel rollers, and all wheel sets are rotatably connected to the support frame.
[0012] The beneficial effects of this utility model are as follows: This utility model provides an automatic wire-rolling and marking machine for cables. A cable feeding mechanism moves cables one by one to the picking position, a cable transfer mechanism transfers the cables between different workstations, a wire-rolling removal mechanism removes most of the wire from the cable ends, a wire-rolling removal mechanism removes the remaining wire, and a cable marking mechanism marks the wire-free portions of the cable. This application achieves full automation of wire removal, improving work efficiency. Attached Figure Description
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the cable transfer mechanism of this utility model;
[0016] The diagram shows: 1. Cable feeding mechanism, 2. Flannel removal mechanism, 3. Flannel ironing mechanism, 4. Cable marking mechanism, 5. Cable transfer mechanism, 6. Cable support mechanism, 11. Material frame, 12. Push plate, 13. Push plate lifting cylinder, 14. Positioning slot, 21. Gripper 1, 22. Gripper rotary motor 1, 23. Grinding wheel, 24. Grinding wheel rotary motor, 25. Lifting linear module 1, 31. Gripper 2, 32. Gripper rotary motor 2, 33. Metal shell, 34. Shell lifting cylinder, 41. Gripper 3, 42. Gripper rotary motor 3, 43. Marking pen, 44. Multi-axis robot, 51. Bracket, 52. Horizontal cylinder, 53. Lifting cylinder, 54. Horizontal connecting plate, 55. Gripper, 56. Sliding plate, 61. Wheel set, 62. Support frame. Detailed Implementation
[0017] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.
[0018] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a structural schematic diagram of the cable transfer mechanism of this utility model.
[0019] As attached Figure 1 As shown, an automatic wire stamping and marking machine for cables includes a cable feeding mechanism 1, a wire cloth removal mechanism 2, a wire cloth stamping mechanism 3, a cable marking mechanism 4, a cable transfer mechanism 5, and a cable support mechanism 6. The cable feeding mechanism 1, which lifts the cables one by one to the picking position, the wire cloth removal mechanism 2, which removes the wire cloth from both ends of the cable, the wire cloth stamping mechanism 3, which removes the remaining wire cloth from both ends of the cable, and the cable marking mechanism 4, which marks the wire core of the cable, are arranged in sequence. On the left and right sides of the cable support mechanism 6, there are two symmetrical wire cloth removal mechanisms 2, two symmetrical wire cloth stamping mechanisms 3, two symmetrical cable marking mechanisms 4, and two symmetrical cable transfer mechanisms 5.
[0020] The cable feeding mechanism 1 includes a material frame 11, a push plate 12, a push plate lifting cylinder 13, and a positioning groove 14. The top of the front baffle of the material frame 11 is provided with a positioning groove 14 for placing cables. The bottom plate of the material frame 11 is inclined. There is a space between the bottom plate of the material frame 11 and the front baffle for the push plate 12 to pass through. The push plate 12 is fixed on the piston rod of the push plate lifting cylinder 13.
[0021] The baffles on the left and right sides of the material frame 11 are matched with the length of the cable. When a bunch of cables are put into the material frame 11, they will roll downwards along the bottom plate of the material frame 11 until the cable rolls to the front baffle of the material frame 11. Then the push plate lifting cylinder 13 drives the push plate 12 to move upwards, and the push plate 12 will lift one of the cables into the positioning groove 14 at the top of the front baffle. The top of the front baffle is provided with several positioning blocks, which are spaced apart. The positioning groove 14 is located on the top of the positioning blocks.
[0022] The velvet removal mechanism 2 includes a gripper 21, a gripper rotary motor 22, a grinding wheel 23, a grinding wheel rotary motor 24, and a lifting linear module 25. The output shaft of the gripper rotary motor 22 is connected to the gripper 21, and the gripper 21 is located above the grinding wheel 23. The grinding wheel 23 is connected to the output shaft of the grinding wheel rotary motor 24. The body of the grinding wheel rotary motor 24 is fixed on the slide of the lifting linear module 25, and the grinding wheel 23 rotates on the slide of the lifting linear module 25.
[0023] The left and right grippers 21 hold the two ends of the cable respectively. Then, the lifting linear module 25 drives the grinding wheel 23 to move upward and fit onto the cable. The grinding wheel rotation motor 24 drives the grinding wheel 23 to rotate, which can grind off the lint on the cable. The gripper rotation motor 22 drives the gripper 21 to rotate, which can drive the cable to rotate, thereby grinding off all the lint around both ends of the cable.
[0024] The velvet ironing mechanism 3 includes a second gripper 31, a second gripper rotary motor 32, a metal housing 33, a housing lifting cylinder 34, a heating rod, and a temperature sensor. The heating rod and temperature sensor are installed inside the metal housing 33. The metal housing 33 is fixed on the piston rod of the housing lifting cylinder 34. The second gripper 31 is located above the metal housing 33 and is connected to the output shaft of the second gripper rotary motor 32.
[0025] Two grippers 31 grip both ends of the cable, and a lifting cylinder 34 drives the metal casing 33 to move upward and fit against the cable. A heating rod heats the metal casing 33, and a temperature sensor, in conjunction with a PLC, controls the temperature of the metal casing 33. The heated metal casing 33 can then burn off any remaining lint on the cable. A gripper rotation motor 32 drives the grippers 31 to rotate, which in turn rotates the cable, thus burning off any remaining lint around both ends of the cable.
[0026] The cable marking mechanism 4 includes a gripper 3 41, a gripper rotary motor 3 42, a marking pen 43, and a multi-axis robot 44. The output shaft of the gripper rotary motor 3 42 is connected to the gripper 3 41. The marking pen 43 is mounted on the multi-axis robot 44 and is located above the gripper 3 41.
[0027] Two grippers 3 41 hold the two ends of the cable. The gripper rotation motor 3 42 drives the grippers 3 41 and the cable to rotate. The multi-axis robot 44 drives the marking pen 43 to move directly above the cable and then down. When the pen tip of the marking pen 43 touches the part of the cable after the velvet has been removed, the marking of the cable is completed as the cable rotates one revolution.
[0028] As attached Figure 2 As shown, the cable transfer mechanism 5 includes a bracket 51, a horizontal cylinder 52, a lifting cylinder 53, a horizontal connecting plate 54, grippers 55, and a sliding plate 56. The cylinder body of the horizontal cylinder 52 is fixed on the bracket 51, and the piston rod of the horizontal cylinder 52 is connected to the sliding plate 56. The sliding plate 56 is slidably connected to the horizontal surface of the bracket 51. The cylinder body of the lifting cylinder 53 is fixed on the sliding plate 56, and the piston rod of the lifting cylinder 53 is connected to the horizontal connecting plate 54. Several grippers 55 are fixed sequentially on the horizontal connecting plate 54.
[0029] The horizontal cylinder 52 can drive several grippers 55 to move horizontally in a straight line, and the lifting cylinder 53 can drive several grippers 55 to move vertically in a straight line. While the first gripper 55 on the horizontal connecting plate 54 moves the cable from the cable feeding mechanism 1 to the velvet removal mechanism 2, the second gripper 55 moves the cable from the velvet removal mechanism 2 to the velvet ironing mechanism 3, the third gripper 55 moves the cable from the velvet ironing mechanism 3 to the cable marking mechanism 4, and the fourth gripper 55 moves the cable from the cable marking mechanism 4 into the loading box.
[0030] The cable support mechanism 6 includes several wheel sets 61, each consisting of two parallel rollers, and each wheel set 61 is rotatably connected to the support frame 62. The cable is placed between the two rollers of the wheel set 61 to support the cable body.
[0031] Two sets of wheels 61 are provided between the two velvet cloth removal mechanisms 2, two sets of wheels 61 are provided between the two velvet cloth ironing mechanisms 3, and two sets of wheels 61 are provided between the two cable marking mechanisms 4.
[0032] The working method of this application is as follows: First, the cable feeding mechanism 1 lifts the cable to the picking position. Then, the cable transfer mechanism 5 picks up the cable and moves it to the felt removal mechanism 2, where most of the felt at both ends of the cable is removed. Next, the cable is moved to the felt ironing mechanism 3 to remove the remaining felt. Then, the cable is moved to the cable marking mechanism 4 to mark the portion of the cable where the felt has been removed. Finally, the processed cable is moved and placed into the loading box.
[0033] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. An automatic wire stamping and marking machine for cables, characterized in that, The cable includes a cable feeding mechanism (1), a velvet removal mechanism (2), a velvet ironing mechanism (3), a cable marking mechanism (4), a cable transfer mechanism (5), and a cable support mechanism (6). The cable feeding mechanism (1), which is used to lift the cables one by one to the pick-up position, the velvet removal mechanism (2), which is used to remove the velvet from both ends of the cable, the velvet ironing mechanism (3), which is used to remove the remaining velvet from both ends of the cable, and the cable marking mechanism (4), which marks the core of the cable, are arranged in sequence. The left and right sides of the cable support mechanism (6) are respectively provided with two symmetrical velvet removal mechanisms (2), two symmetrical velvet ironing mechanisms (3), two symmetrical cable marking mechanisms (4), and two symmetrical cable transfer mechanisms (5).
2. The automatic wire and cable heat transfer and marking machine according to claim 1, characterized in that: The cable feeding mechanism (1) includes a material frame (11), a push plate (12), a push plate lifting cylinder (13), and a positioning groove (14). The top of the front baffle of the material frame (11) is provided with a positioning groove (14) for placing cables. The bottom plate of the material frame (11) is inclined. There is a space between the bottom plate of the material frame (11) and the front baffle for the push plate (12) to pass through. The push plate (12) is fixed on the piston rod of the push plate lifting cylinder (13).
3. The automatic wire and cable heat transfer and marking machine according to claim 1, characterized in that: The cloth removal mechanism (2) includes a gripper (21), a gripper rotary motor (22), a grinding wheel (23), a grinding wheel rotary motor (24), and a lifting linear module (25). The output shaft of the gripper rotary motor (22) is connected to the gripper (21). The gripper (21) is located above the grinding wheel (23). The grinding wheel (23) is connected to the output shaft of the grinding wheel rotary motor (24). The body of the grinding wheel rotary motor (24) is fixed on the slide of the lifting linear module (25). The grinding wheel (23) rotates on the slide of the lifting linear module (25).
4. The automatic wire and cable heat transfer and marking machine according to claim 1, characterized in that: The fabric ironing mechanism (3) includes a second gripper (31), a second gripper rotary motor (32), a metal shell (33), a shell lifting cylinder (34), a heating rod, and a temperature sensor. The heating rod and temperature sensor are installed inside the metal shell (33). The metal shell (33) is fixed on the piston rod of the shell lifting cylinder (34). The second gripper (31) is located above the metal shell (33) and is connected to the output shaft of the second gripper rotary motor (32).
5. The automatic wire and cable heat transfer and marking machine according to claim 1, characterized in that: The cable marking mechanism (4) includes a gripper three (41), a gripper rotary motor three (42), a marking pen (43), and a multi-axis manipulator (44). The output shaft of the gripper rotary motor three (42) is connected to the gripper three (41). The marking pen (43) is mounted on the multi-axis manipulator (44) and is located above the gripper three (41).
6. The automatic wire and cable heat transfer and marking machine according to claim 1, characterized in that: The cable transfer mechanism (5) includes a bracket (51), a horizontal cylinder (52), a lifting cylinder (53), a horizontal connecting plate (54), grippers (55), and a sliding plate (56). The cylinder body of the horizontal cylinder (52) is fixed on the bracket (51), and the piston rod of the horizontal cylinder (52) is connected to the sliding plate (56). The sliding plate (56) is slidably connected to the horizontal surface of the bracket (51). The cylinder body of the lifting cylinder (53) is fixed on the sliding plate (56), and the piston rod of the lifting cylinder (53) is connected to the horizontal connecting plate (54). Several grippers (55) are fixed sequentially on the horizontal connecting plate (54).
7. The automatic wire and cable heat transfer and marking machine according to claim 1, characterized in that: The cable support mechanism (6) includes several wheel sets (61), each wheel set (61) consisting of two parallel rollers, and each wheel set (61) is rotatably connected to the support frame (62).