Bulk printed board surface mounting component auxiliary device

Abstract

The utility model discloses an auxiliary device for mounting components on the surface of a bulk printed board, which comprises a support frame, a working table, a controller, a vertical frame, a display and a rotary material distribution mechanism, and the rotary material distribution mechanism is positioned below the working table. According to the utility model, the rotary material distribution mechanism is arranged, the rotary driving piece in the rotary material distribution mechanism is in communication connection with the controller and is used for driving the index plate to realize circumferential rotary motion so as to realize an indexing function, one index corresponds to one material distribution box, and the material distribution boxes are used for placing components required by surface mounting; the display is used for displaying specification information, coordinates, directions and the like of all components in the material distribution box, so that when a worker mounts a printed board, the corresponding components can be conveyed to the material taking groove of the workbench by operating the display and the controller, and the worker can penetrate through the material taking groove, take out the components from the material distribution box and mount the components. The operation is simple and convenient, and the mounting efficiency is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of auxiliary tooling technology for circuit board surface mounting, specifically to an auxiliary device for surface mounting components on bulk printed circuit boards. Background Technology

[0002] Printed circuit boards (PCBs) require surface mount technology (SMT) to meet the needs of different functional PCBs. SMT is a circuit assembly technology that mounts leadless or short-lead surface mount components (SMC / SMD) onto the surface of a PCB or other substrate, and then solders them using methods such as reflow soldering or dip soldering. This technology gives PCBs advantages such as high assembly density, small size and light weight of electronic products, high reliability, strong shock resistance, low solder joint defect rate, and good high-frequency characteristics.

[0003] Currently, the mounting of components for small-batch or single-batch printed circuit board (PCB) assemblies is done using a single-board-level matching model. These components are packaged as loose granules, making automated equipment like pick-and-place machines unsuitable for mounting. In such cases, manual mounting is the only option. Because there are many types of PCB materials, and the mounting locations vary, the mounting process requires visually locating the mounting positions according to the electrical assembly diagram before picking up the components and placing them in the corresponding locations. This is extremely inefficient and prone to errors. Utility Model Content

[0004] The purpose of this utility model is to provide an auxiliary device for surface mount components on bulk printed circuit boards, so as to solve the problems of low efficiency and easy mismounting when mounting components on printed circuit boards in the existing single-board-level matching mode.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows:

[0006] An auxiliary device for surface mount components on bulk printed circuit boards includes: a support frame, a worktable disposed on top of the support frame, a controller disposed on the support frame, a vertical frame disposed on top of the worktable, a display disposed on the vertical frame and communicatively connected to the controller, and a rotary dispensing mechanism disposed on the support frame and communicatively connected to the controller, wherein the rotary dispensing mechanism is located below the worktable.

[0007] The rotary material distribution mechanism includes an indexing plate mounted on a support frame and located below the worktable, a rotary drive component connected to the input shaft of the indexing plate and communicating with the controller, a turntable mounted on the output shaft of the indexing plate and corresponding to the worktable, and several material distribution boxes mounted on the top of the turntable and evenly distributed along the circumference of the turntable's rotation axis. The worktable is provided with material picking slots corresponding to the material distribution boxes.

[0008] Furthermore, all of the aforementioned material distribution boxes are located at the top outer edge of the turntable.

[0009] Furthermore, all of the aforementioned material distribution boxes are the same size.

[0010] Furthermore, the dimensions of the aforementioned material receiving trough correspond to the dimensions of a single material distribution box.

[0011] Furthermore, the aforementioned support frame includes two sets of supports arranged opposite each other, a lower crossbeam located at the bottom of the two sets of supports, and an upper crossbeam located on the two sets of supports and near the top. The worktable is located on the top of the two sets of supports, the controller is mounted on the lower crossbeam, and the indexing plate is located on the upper crossbeam.

[0012] Furthermore, the length and width of the aforementioned worktable are both greater than the diameter of the turntable.

[0013] Furthermore, the aforementioned turntable is provided with mounting through holes.

[0014] This utility model has the following beneficial effects:

[0015] 1. The auxiliary device for surface mount components of bulk printed circuit boards of this utility model is provided with a rotating material distribution mechanism. The material distribution boxes are evenly distributed circumferentially on the top of the turntable. The rotating drive is connected to the controller to drive the indexing plate to achieve circumferential rotation, thereby realizing the indexing function. One index corresponds to one material distribution box. The material distribution box is used to place the components required for mounting. The display is used to display the specification information, coordinates, orientation, etc. of all components in the material distribution box. Therefore, when mounting printed circuit boards, the operator can transport the corresponding components to the picking slot of the worktable by operating the display and the controller. The operator can pass through the picking slot and take out the components from the material distribution box for mounting. Before mounting, staff place all loose components in their corresponding distribution boxes according to specifications. During mounting, staff operate the controller based on the specifications of the components to be mounted. The controller drives the indexing plate to rotate via a rotary drive, and the specifications of the components to be mounted are displayed on the monitor, along with the mounting position and orientation. The selected components are then transported to the bottom of the pick-up slot on the workbench, making it easy for staff to retrieve them from the distribution box and mount them onto the corresponding positions on the printed circuit board. This process completes the mounting of all components. The operation is simple and convenient, significantly improving mounting efficiency. It also keeps the workbench clean, preventing component mixing or loss.

[0016] 2. The auxiliary device for surface mounting of bulk printed circuit boards of this utility model is generally required to mount components on both sides of a printed circuit board. Most components are distributed on both sides of the printed circuit board. By using a rotating feeding mechanism in conjunction with a display and controller, all components of one specification on the first side of the product can be mounted at once without having to count the materials multiple times. When mounting the second side, the component specifications on the second side can be selected one by one to complete the mounting. Attached Figure Description

[0017] Figure 1 A schematic diagram of the structure of an auxiliary device for mounting components on the surface of bulk printed circuit boards;

[0018] Figure 2 A schematic diagram of the specific structure of the auxiliary device for mounting components on the surface of bulk printed circuit boards;

[0019] Figure 3 This is a top view of the rotary dispensing mechanism.

[0020] Figure 4 This is a side view of the rotating material distribution mechanism.

[0021] In the diagram: 1. Support frame; 11. Bracket; 12. Lower crossbeam; 13. Upper crossbeam; 2. Workbench; 21. Material chute; 3. Controller; 4. Stand; 5. Display; 6. Rotary material distribution mechanism; 61. Indexing plate; 62. Rotary drive component; 63. Turntable; 64. Material distribution box. Detailed Implementation

[0022] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.

[0023] like Figures 1 to 4As shown, an embodiment of this utility model provides an auxiliary device for surface mount components on bulk printed circuit boards, comprising: a support frame 1, the support frame 1 including two sets of supports 11 arranged opposite each other, a lower crossbeam 12 disposed at the bottom of the two sets of supports 11, and an upper crossbeam 13 disposed on the two sets of supports 11 and near the top. The supports 11, the lower crossbeam 12, and the upper crossbeam 13 are all made of steel profiles. The lower crossbeam 12 and the upper crossbeam 13 are fixed between the two sets of supports 11 by screws or by welding; a workbench 2 disposed on the top of the support frame 1, the workbench 2 being disposed on the top of the two sets of supports 11, the workbench 2 being used to provide operating space for the mounting of printed circuit boards; a controller 3 disposed on the support frame 1, the controller 3 being mounted on the lower crossbeam 12, the controller 3 being an existing PLC controller; a vertical frame 4 disposed on the top of the workbench 2, a display 5 disposed on the vertical frame 4 and communicatively connected to the controller 3; and a rotary dispensing mechanism 6 disposed on the support frame 1 and communicatively connected to the controller 3, the rotary dispensing mechanism 6 being located below the workbench 2.

[0024] The rotary material distribution mechanism 6 includes an indexing plate 61 mounted on the support frame 1 and located below the worktable 2, with the indexing plate 61 mounted on the upper crossbeam 13; a rotary drive component 62 connected to the input shaft of the indexing plate 61 and communicating with the controller 3, the rotary drive component 62 being a servo motor; the indexing plate 61 being an existing indexing turntable, primarily based on a worm gear structure, the main function of which is circumferential rotation to achieve indexing or equal division; a turntable 63 mounted on the output shaft of the indexing plate 61 and corresponding to the worktable 2, the turntable 63 being fixed to the output shaft of the indexing plate 61 by bolts; and several material distribution boxes 64 respectively mounted on the top of the turntable 63 and evenly distributed circumferentially along the rotation axis of the turntable 63. In this embodiment, all material distribution boxes 64 are located at the top outer edge of the turntable 63, and all material distribution boxes 64 are of the same size. Furthermore, in order to facilitate material handling, the workbench 2 is provided with a material handling slot 21 corresponding to the material distribution box 64; the size of the material handling slot 21 corresponds to the size of a single material distribution box 64.

[0025] In this embodiment, the length and width of the worktable 2 are both greater than the diameter of the turntable 63. To facilitate the installation of the turntable 63 and reduce its weight, the turntable 63 is provided with mounting through holes. In this embodiment, four mounting through holes are provided and are evenly distributed in the middle of the turntable 63.

[0026] This utility model discloses an auxiliary device for surface mount components on bulk printed circuit boards. By setting up a rotating dispensing mechanism 6, dispensing boxes 64 are evenly distributed circumferentially on the top of the turntable 63. The rotating drive component 62 is communicatively connected to the controller 3 and is used to drive the indexing plate 61 to achieve circumferential rotation, thereby realizing the indexing function. One index corresponds to one dispensing box 64. The dispensing box 64 is used to place the components required for mounting. The display 5 is used to display the specifications, coordinates, orientation, etc. of all components in the dispensing box 64. Therefore, when mounting printed circuit boards, the operator can transport the corresponding components to the picking slot 21 of the workbench 2 by operating the display 5 and the controller 3. The operator can pass through the picking slot 21 and take out the components from the dispensing box 64 for mounting.

[0027] Before mounting, the operator places all loose components in the corresponding component boxes 64 according to their specifications. During mounting, the operator operates the controller 3 according to the specifications of the components to be mounted. The controller 3 drives the indexing plate 61 to rotate via the rotary drive 62, and the specifications of the components to be mounted are displayed on the display 5, along with the mounting position and orientation. The selected components are then transported to the material pick-up slot 21 on the workbench 2, making it easier for the operator to retrieve them from the component boxes 64 and mount them onto the corresponding positions on the printed circuit board. This completes the mounting of all components. The operation is simple and convenient, significantly improving mounting efficiency. Furthermore, it keeps the workbench 2 clean, preventing component mixing or loss.

[0028] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An auxiliary device for surface mount components on bulk printed circuit boards, characterized in that, include: The support frame (1), the workbench (2) set on the top of the support frame (1), the controller (3) set on the support frame (1), the stand (4) set on the top of the workbench (2), the display (5) set on the stand (4) and communicatively connected to the controller (3), and the rotary dispensing mechanism (6) set on the support frame (1) and communicatively connected to the controller (3), wherein the rotary dispensing mechanism (6) is located below the workbench (2); The rotary material distribution mechanism (6) includes an indexing plate (61) disposed on the support frame (1) and located below the worktable (2), a rotary drive (62) connected to the input shaft of the indexing plate (61) and communicating with the controller (3), a turntable (63) disposed on the output shaft of the indexing plate (61) and corresponding to the worktable (2), and a plurality of material distribution boxes (64) disposed on the top of the turntable (63) and evenly distributed circumferentially along the rotation axis of the turntable (63). The worktable (2) is provided with a material picking slot (21) corresponding to the material distribution box (64).

2. The auxiliary device for surface mount components on bulk printed circuit boards according to claim 1, characterized in that, All of the aforementioned dispensing boxes (64) are located at the top outer edge of the turntable (63).

3. The auxiliary device for surface mount components on bulk printed circuit boards according to claim 1, characterized in that, All of the aforementioned dispensing boxes (64) are the same size.

4. The auxiliary device for surface mount components on bulk printed circuit boards according to claim 3, characterized in that, The dimensions of the material receiving trough (21) correspond to the dimensions of a single material dispensing box (64).

5. The auxiliary device for surface mount components on bulk printed circuit boards according to any one of claims 1 to 4, characterized in that, The support frame (1) includes two sets of brackets (11) arranged opposite to each other, a lower crossbeam (12) arranged at the bottom of the two sets of brackets (11), and an upper crossbeam (13) arranged on the two sets of brackets (11) and near the top. The workbench (2) is arranged on the top of the two sets of brackets (11). The controller (3) is installed on the lower crossbeam (12). The indexing plate (61) is arranged on the upper crossbeam (13).

6. The auxiliary device for surface mount components on bulk printed circuit boards according to claim 5, characterized in that, The length and width of the worktable (2) are both greater than the diameter of the turntable (63).

7. The auxiliary device for surface mount components on bulk printed circuit boards according to claim 5, characterized in that, The turntable (63) has an installation through hole.

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