Full-automatic calibration tool for temperature control point of temperature controller
By designing a fully automatic calibration fixture for the temperature control point of the temperature controller, a motor-driven screw and linkage mechanism are used to achieve precise contact between the voltage plate and the temperature controller wires. Combined with a PLC module and a LIN calibration module, automatic calibration is performed, which solves the problem of poor wire contact and improves calibration accuracy and automation.
Patent Information
- Application Number
- CN202422806606.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Existing temperature controller calibration fixtures are prone to poor wire contact during the connection process with the temperature controller, which affects the calibration accuracy.
A fully automatic calibration fixture for temperature control points of a temperature controller was designed, comprising a housing, a protective device, a heat dissipation device, a clamping and fixing device, a calibration device, and a turntable device. The fixture achieves precise contact between the voltage plate and the temperature controller wires through a motor-driven screw and linkage mechanism, and performs automatic calibration using a PLC module and a LIN calibration module.
It improves the accuracy and automation of temperature control point calibration, reduces the risk of poor wire contact, and simplifies the operation process.
Smart Images

Figure CN223503198U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of calibration tooling, and in particular to a fully automatic calibration tooling for the temperature control point of a temperature controller. Background Technology
[0002] Currently, the temperature controller production process requires calibrating the temperature control points in the software, that is, adjusting the temperature control points accurately to meet factory requirements. Currently, adjusting the temperature control points is done by connecting a computer to a LIN programmer, which calibrates the temperature control points.
[0003] Patent document CN215340858U discloses a fully automatic calibration fixture for temperature control points of a temperature controller, comprising: a PLC main module with connected expansion modules; a LIN module, with ports ①-② connected to a 24V power supply, ports ③-⑥ connected to Q0.0-Q0.3 of the PLC main module, and ports ⑦-⑧ connected to the temperature controller; a variable resistor circuit connected to Q2.0-Q3.4 of the expansion modules; an alarm light connected to Q0.6 of the PLC main module; and a 28V power supply for powering the temperature controller. In the process of temperature controller production, this utility model only requires connecting the temperature controller to the tooling according to a fixed connection method, setting the temperature controller model to be calibrated in the tooling, and the temperature control point of the temperature controller can be calibrated. Compared with the current method of calibrating the temperature control point of temperature controllers, it has the advantages of simple and convenient operation, easy installation and maintenance, no need for computer or LIN downloader support, and can calibrate various models of temperature controllers. Therefore, the tooling has strong applicability.
[0004] However, existing calibration fixtures are prone to poor wire contact during the connection process with the temperature controller. To address this, a fully automatic calibration fixture for the temperature control point of the temperature controller is proposed. Utility Model Content
[0005] To address the issue of poor wire contact that often occurs when existing calibration fixtures are connected to temperature controllers, this application provides a fully automatic calibration fixture for temperature controller control points.
[0006] The technical solution provided in this application for a fully automatic calibration fixture for the temperature control point of a temperature controller is as follows:
[0007] A fully automatic calibration fixture for the temperature control point of a temperature controller includes:
[0008] Box body;
[0009] Thermostat, located on the box body;
[0010] Protective devices are installed on the housing;
[0011] A heat dissipation device is installed on the housing;
[0012] A clamping and fixing device is provided on the box body;
[0013] The calibration device is mounted on the housing.
[0014] A turntable device is mounted on the box body;
[0015] A connecting device is provided on the turntable device.
[0016] Furthermore, the protective device includes a protective cover and a touch screen. The protective cover is rotatably connected to the box body, the touch screen is fixedly installed on the protective cover, and four fixing plugs are fixedly connected to the bottom of the box body.
[0017] Furthermore, the heat dissipation device includes an electric fan, and the box body has multiple heat dissipation vents and openings, the openings being fixedly connected to the electric fan. The heat dissipation device is used to dissipate heat from the parts inside the box body.
[0018] Furthermore, the clamping and fixing device includes two push rod motors and two clamping blocks. The box body has two sliding grooves, which are slidably connected to the two clamping blocks respectively. The two push rod motors are fixedly connected to the box body, and the output shafts of the two push rod motors are fixedly connected to the two clamping blocks respectively. The clamping and fixing device is used to fix and limit the temperature controller.
[0019] Furthermore, the calibration device includes a PLC module and a LIN calibration module, both of which are fixedly mounted on the housing, and the LIN calibration module is fixedly equipped with a LIN port.
[0020] Furthermore, the turntable device includes a turntable and two connecting rods. The turntable is fixedly connected to the inner wall of the box, and both connecting rods are rotatably connected to the turntable. Each of the two connecting rods is rotatably connected to a sliding block.
[0021] Furthermore, the connecting device includes two voltage plates, two screws, two fixing blocks, a motor, and a connecting shaft. Both fixing blocks are fixedly connected to the housing. The motor is fixedly connected to one of the two fixing blocks. The output shaft of the motor is fixedly connected to one of the two screws. Both screws are fixedly connected to the connecting shaft. Two sliding blocks are threadedly connected to the two screws respectively. The two sliding blocks are fixedly connected to the two voltage plates respectively. Two sliding grooves are provided on the housing, and the two sliding grooves are slidably connected to the two sliding blocks respectively.
[0022] In summary, this application includes at least one of the following beneficial technical effects:
[0023] 1. Start the forward and reverse motor. The forward and reverse motor drives the screw and connecting shaft to rotate. The two screws drive the two voltage plates and sliding blocks to move respectively. The movement of the two sliding blocks drives the two connecting rods to rotate respectively. The two connecting rods drive the turntable to deflect. The two voltage plates clamp the wires of the temperature controller, so that the two voltage plates make precise contact with the wires of the temperature controller, thereby improving the accuracy of the temperature control point marking.
[0024] 2. When the PLC module receives the start calibration button command from the touch screen, the PLC module first outputs 24V voltage from the two voltage boards. Then, the LIN calibration module receives the 24V voltage and sends a command to the temperature controller via the LIN port to calibrate the lower limit temperature control point of the temperature controller. If the temperature controller is calibrated successfully, the temperature controller sends a success command to the LIN calibration module via the LIN port, and the LIN calibration module receives the success command. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure in Embodiment 1 of this application;
[0026] Figure 2 This is a schematic diagram of the internal structure in Embodiment 1 of this application;
[0027] Figure 3 This is a schematic diagram of the connection structure of the calibration device, turntable device and connecting device in Embodiment 1 of this application;
[0028] Figure 4 This is a schematic diagram of the connection structure between the turntable device and the connecting device in Embodiment 1 of this application.
[0029] Reference numerals: 1. Protective cover; 2. Touch screen; 3. Fixing plug; 4. Heat dissipation vent; 5. Box body; 6. Opening; 7. Temperature controller; 8. Clamping block; 9. Push rod motor; 10. Sliding groove; 11. Voltage board; 12. PLC module; 13. LIN calibration module; 14. Fixing block; 15. Screw; 16. Sliding block; 17. Turntable; 18. Motor; 19. Connecting rod; 20. Connecting shaft; 21. Electric fan; 22. Sliding groove; 23. LIN port. Detailed Implementation
[0030] Example 1
[0031] The following is in conjunction with the appendix Figures 1-4 The first embodiment of this application will be described in further detail.
[0032] An installation method for a fully automatic calibration fixture for temperature controller control points is described below. Figure 1 ,include:
[0033] Box 5;
[0034] Thermostat 7, the thermostat is located on the box 5;
[0035] Protective device, the protective device is installed on the box body 5;
[0036] A heat dissipation device is installed on the housing 5;
[0037] A clamping and fixing device is provided on the box body 5;
[0038] A calibration device is mounted on the housing 5.
[0039] A turntable device is mounted on the housing 5.
[0040] A connecting device is provided on the turntable device.
[0041] Reference Figures 2-4 The protective device includes a protective cover 1 and a touch screen 2. The protective cover 1 is rotatably connected to the box body 5. The touch screen 2 is fixedly installed on the protective cover 1. Four fixing plugs 3 are fixedly connected to the bottom of the box body 5.
[0042] The clamping and fixing device includes two push rod motors 9 and two clamping blocks 8. Two sliding grooves 22 are provided on the box body 5. The two sliding grooves 22 are slidably connected to the two clamping blocks 8 respectively. The two push rod motors 9 are fixedly connected to the box body 5. The output shafts of the two push rod motors 9 are fixedly connected to the two clamping blocks 8 respectively. The clamping and fixing device is used to fix and limit the temperature controller 7.
[0043] The calibration device includes a PLC module 12 and a LIN calibration module 13. Both the PLC module 12 and the LIN calibration module 13 are fixedly mounted on the housing 5. The LIN calibration module 13 is fixedly mounted with a LIN port 23.
[0044] The turntable device includes a turntable 17 and two connecting rods 19. The turntable 17 is fixedly connected to the inner wall of the box 5. Both connecting rods 19 are rotatably connected to the turntable 17. Each of the two connecting rods 19 is rotatably connected to a sliding block 16.
[0045] The connecting device includes two voltage plates 11, two screws 15, two fixing blocks 14, a motor 18, and a connecting shaft 20. Both fixing blocks 14 are fixedly connected to the housing 5. The motor 18 is fixedly connected to one of the two fixing blocks 14. The output shaft of the motor 18 is fixedly connected to one of the two screws 15. Both screws 15 are fixedly connected to the connecting shaft 20. Two sliding blocks 16 are threadedly connected to the two screws 15 respectively. The two sliding blocks 16 are fixedly connected to the two voltage plates 11 respectively. Two sliding grooves 10 are provided on the housing 5. The two sliding grooves 10 are slidably connected to the two sliding blocks 16 respectively.
[0046] The implementation principle of the fully automatic calibration fixture for temperature control points of a temperature controller according to an embodiment of this application is as follows: The temperature controller 7 is placed on the housing 5. Two push rod motors 9 are started, each driving two clamping blocks 8 to move on the slide groove 22, clamping and fixing the temperature controller 7. Then, the wires of the temperature controller 7 are placed between two voltage plates 11. Motor 18 is started, driving screws 15 and connecting shaft 20 to rotate. The two screws 15 drive the two voltage plates 11 and sliding blocks 16 to move, and the movement of the two sliding blocks 16 drives the rotation of two connecting rods 19, which in turn drive the turntable. At offset 17, the two voltage plates 11 clamp the wire. Then, the PLC module 12 receives the start calibration button command from the touch screen 2. The PLC module 12 first outputs 24V voltage from the two voltage plates 11. Then, the LIN calibration module 13 receives the 24V voltage and sends a command to the temperature controller 7 via the LIN port 23 to calibrate the lower limit temperature control point of the temperature controller 7. If the temperature controller 7 is calibrated successfully, the temperature controller 7 sends a success command to the LIN calibration module 13 via the LIN port 23, and the LIN calibration module 13 receives the success command.
[0047] Example 2
[0048] The difference between this embodiment and embodiment one is that a carrying strap is fixedly connected to the box 5, which makes it convenient for the operator to carry the equipment.
[0049] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A fully automatic calibration fixture for the temperature control point of a temperature controller, characterized in that: include: Box body (5); Thermostat (7), the thermostat is located on the box body (5); Protective device, the protective device is installed on the box body (5); A heat dissipation device is installed on the box body (5); A clamping and fixing device is provided on the box body (5); A calibration device is mounted on the housing (5); A turntable device is mounted on the box body (5); A connecting device is provided on the turntable device.
2. The fully automatic calibration fixture for the temperature control point of a temperature controller according to claim 1, characterized in that: The protective device includes a protective cover (1) and a touch screen (2). The protective cover (1) is rotatably connected to the box body (5). The touch screen (2) is fixedly installed on the protective cover (1). Four fixing plugs (3) are fixedly connected to the bottom of the box body (5).
3. The fully automatic calibration fixture for the temperature control point of a temperature controller according to claim 2, characterized in that: The heat dissipation device includes an electric fan (21), and the box body (5) has multiple heat dissipation vents (4) and openings (6). The openings (6) are fixedly connected to the electric fan (21). The heat dissipation device is used to dissipate heat from the parts inside the box body (5).
4. The fully automatic calibration fixture for the temperature control point of a temperature controller according to claim 3, characterized in that: The clamping and fixing device includes two push rod motors (9) and two clamping blocks (8). Two sliding grooves (22) are provided on the box body (5). The two sliding grooves (22) are slidably connected to the two clamping blocks (8) respectively. The two push rod motors (9) are fixedly connected to the box body (5). The output shafts of the two push rod motors (9) are fixedly connected to the two clamping blocks (8) respectively. The clamping and fixing device is used to fix and limit the temperature controller (7).
5. The fully automatic calibration fixture for the temperature control point of a temperature controller according to claim 4, characterized in that: The calibration device includes a PLC module (12) and a LIN calibration module (13). Both the PLC module (12) and the LIN calibration module (13) are fixedly installed on the housing (5). The LIN calibration module (13) is fixedly installed with a LIN port (23).
6. The fully automatic calibration fixture for the temperature control point of a temperature controller according to claim 5, characterized in that: The turntable device includes a turntable (17) and two connecting rods (19). The turntable (17) is fixedly connected to the inner wall of the box (5). Both connecting rods (19) are rotatably connected to the turntable (17). Each of the two connecting rods (19) is rotatably connected to a sliding block (16).
7. The fully automatic calibration fixture for the temperature control point of a temperature controller according to claim 6, characterized in that: The connecting device includes two voltage plates (11), two screws (15), two fixing blocks (14), a motor (18), and a connecting shaft (20). The two fixing blocks (14) are fixedly connected to the box body (5). The motor (18) is fixedly connected to one of the two fixing blocks (14). The output shaft of the motor (18) is fixedly connected to one of the two screws (15). The two screws (15) are fixedly connected to the connecting shaft (20). The two sliding blocks (16) are threadedly connected to the two screws (15) respectively. The two sliding blocks (16) are fixedly connected to the two voltage plates (11) respectively. The box body (5) has two sliding grooves (10), and the two sliding grooves (10) are slidably connected to the two sliding blocks (16) respectively.
Citation Information
Patent Citations
Full-automatic calibration tool for temperature control point of temperature controller
CN215340858U