Degreasing device of chicken breast deboning machine

Abstract

The utility model belongs to the technical field of chicken breast processing, and discloses a degreasing device of a chicken breast deboning machine, which comprises a rack, a reamer base and a locking component for locking and fixing the swinging angle of the reamer base are rotatably connected onto the rack, a reamer and a motor for driving the reamer to rotate are arranged on the reamer base, and the reamer is rotatably connected with the reamer base. The inclined angle of the reamer can be freely adjusted according to actual requirements, grease residues are effectively reduced, manual reinspection is not needed, the product quality is improved, the market customization requirement is met, and the labor cost is saved. According to the utility model, the double reamer stations are adopted and are matched with the arc-shaped cutters for use, so that the multi-part removal of chicken breast grease can be realized, and the grease removal efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of chicken breast processing technology, specifically relating to a deboning and fat removal device for chicken breast. Background Technology

[0002] Chicken breasts typically have clavicle fat underneath, which is high in fat and difficult for the body to absorb and break down. It also has a high hormone content and needs to be removed during processing. Existing chicken breast deboning machines usually use a single-head auger to remove the fat. For example, the applicant's previously filed utility model patent (CN216018840U) discloses an online degreasing machine for chicken breast deboning, which uses a auger mechanism to remove the clavicle fat from the lower end of the chicken breast, improving production efficiency and yield. However, this equipment has certain functional defects. Its auger mechanism has a single positioning and the angle cannot be freely adjusted. With the increasing diversification of customer customization needs and stricter product quality requirements, the current proportion of fat in chicken breasts no longer meets market demands. Existing degreasing devices leave high levels of fat residue in the chicken breasts, requiring manual re-inspection and removal, increasing enterprise costs. Therefore, there is an urgent need to upgrade existing degreasing devices and propose a chicken breast deboning machine with built-in angle adjustment to reduce fat residue, improve product quality, eliminate the need for manual re-inspection, and reduce enterprise costs. Utility Model Content

[0003] This invention addresses the shortcomings of the prior art by providing a degreasing device for deboning chicken breast, which features a built-in angle adjustment function to effectively reduce grease residue, eliminates the need for manual re-inspection, improves product quality, and meets market customization demands.

[0004] To achieve the above objectives, the technical solution of this utility model is as follows:

[0005] A deboning and fat removal device for chicken breast, characterized in that: it includes a frame, on which a auger base and a locking assembly for locking and fixing the swing angle of the auger base are rotatably connected, the auger base is provided with an auger and a motor for driving the auger to rotate, and the auger is rotatably connected to the auger base.

[0006] Preferably, the locking assembly includes a locking hole on the auger base and an arc-shaped hole on the frame, wherein the locking hole and the arc-shaped hole cooperate with each other and are connected by bolts.

[0007] Preferably, there are two augers, which are arranged in parallel with a gap between them and connected to the motor output shaft through a transmission mechanism.

[0008] Preferably, the transmission mechanism includes a driving gear and two driven gears, the motor output shaft is connected to the driving gear, the driving gear meshes with the two driven gears, and the two driven gears are connected to two augers in a one-to-one correspondence.

[0009] Preferably, the transmission mechanism is provided with a protective shell on its outer side.

[0010] Preferably, one side of the auger is provided with an arc-shaped blade that cooperates with it, and the arc-shaped blade is fixedly connected to the auger base.

[0011] Preferably, the frame includes a fixed frame and a movable frame. The fixed frame has a positioning hole, and the movable frame has a strip hole. The positioning hole and the strip hole cooperate with each other and are connected by bolts.

[0012] Preferably, the fixing frame is provided with a fixing plate, and the positioning holes are opened on the fixing plate, and the number of them is at least two, with at least two positioning holes distributed at intervals along the vertical direction.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] (1) The tilt angle of the auger can be freely adjusted according to actual needs, effectively reducing grease residue, eliminating the need for manual re-inspection, improving product quality, meeting market customization needs, and saving labor costs;

[0015] (2) This utility model adopts a double auger station and works in conjunction with an arc blade, which can remove fat from multiple parts of chicken breast and improve the fat removal efficiency.

[0016] (3) This utility model utilizes the combination of positioning holes and strip holes to adjust not only the horizontal position of the movable frame of the auger, but also the vertical height, making it widely applicable and highly practical. Attached Figure Description

[0017] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the connection structure between the auger base, auger, and motor of this utility model;

[0020] Figure 3 This is a schematic diagram of the connection structure of the reamer, arc-shaped blade and transmission mechanism of this utility model;

[0021] Figure 4 This is a schematic diagram of the connection structure between the auger and the transmission mechanism of this utility model;

[0022] In the diagram: 1. Frame, 101. Fixed frame, 102. Movable frame, 2. Auger base, 3. Auger, 4. Motor, 401. Motor output shaft, 5. Locking hole, 6. Arc-shaped hole, 7. Drive gear, 8. Driven gear, 9. Protective shell, 10. Arc-shaped blade, 11. Positioning hole, 12. Strip hole, 13. Fixed plate, 14. Rotating shaft, 15. Bearing. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] In the description of this utility model, it should be understood that the terms "middle", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," "link," and "fix" should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; a mechanical connection; a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] like Figure 1 and Figure 2As shown, a degreasing device for deboning chicken breast includes a frame 1. A sizzling base 2 and a locking assembly for locking and fixing the swing angle of the sizzling base are rotatably connected to the frame. One end of the sizzling base is rotatably connected to the frame via a rotating shaft 14. The locking assembly includes a locking hole 5 on the sizzling base and an arc-shaped hole 6 on the frame. The locking hole and the arc-shaped hole cooperate with each other and are assembled and connected by bolts (not shown in the figure). When the sizzling base swings, the locking hole moves along the arc-shaped hole and is locked and fixed by bolts. The sizzling base is equipped with a sizzling blade 3 and a motor 4 that drives the sizzling blade to rotate. The sizzling blade is rotatably connected to the sizzling base, and a bearing is installed between the sizzling blade and the sizzling base. The tilt angle of the sizzling blade can be adjusted according to the actual needs of the product, which can effectively reduce grease residue, eliminate the need for manual re-inspection, improve product quality, and meet the customized needs of the market. The frame includes a fixed frame 101 and a movable frame 102. The fixed frame has positioning holes 11, and the movable frame has strip holes 12. The positioning holes and strip holes mate with each other and are connected by bolts (not shown in the figure). By using bolts to connect the strip holes to the positioning holes at appropriate positions, the horizontal direction of the auger can be adjusted. The fixed frame has a fixed plate 13, and positioning holes are formed on the fixed plate. There are at least two positioning holes, which are distributed vertically at intervals. In this embodiment, there are three positioning holes, which are evenly distributed. By connecting a specified positioning hole to the strip hole, the vertical direction of the auger can be adjusted.

[0027] Combination Figures 1 to 3 As shown, there are two augers, arranged parallel to each other and spaced apart. They are connected to the motor output shaft via a transmission mechanism. The double augers not only improve grease removal efficiency but also allow for the removal of grease from multiple areas of chicken breast, resulting in better performance. Each auger has a cooperating arc-shaped blade 10 on one side. The arc-shaped blade is fixedly connected to the auger base. When the auger rotates, it moves the grease above it, and the arc-shaped blade acts as a deflector, working in conjunction with the auger to cut off the grease. Figure 4 As shown, the transmission mechanism includes a driving gear 7 and two driven gears 8. The motor output shaft is connected to the driving gear, which meshes with the two driven gears. The two driven gears are connected to the two cutters in a one-to-one correspondence. The driving gear and the two driven gears are arranged in a triangular pattern. Under the action of the motor, the driving gear simultaneously drives the two driven gears to rotate. A protective shell 9 is provided on the outside of the transmission mechanism, which not only improves safety but also extends the service life of the gears and bearings. Bearings are installed on the motor output shaft 401, between each cutter and the cutter base, and between each cutter and the protective shell to ensure the stability of the transmission mechanism.

[0028] The working principle of this utility model is as follows:

[0029] like Figures 1 to 4As shown, before use, according to the actual product requirements, select the designated positioning hole 11 and the strip hole 12 and use bolts to connect them to fix the horizontal and vertical positions of the movable frame 102. Then, use the cooperation of the arc hole 6 and the locking hole 5 to adjust the angle. During operation, the motor 4 drives the drive gear 7 to rotate, and the drive gear 7 drives the two driven gears 8 and the auger 3 to rotate in the same direction. When the chicken breast suspended above passes over the upper end of the auger 3, the auger 3 drives the fat at the bottom of the chicken breast to move towards the arc blade 10 and removes the fat.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all changes falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model.

Claims

1. A deboning and fat-removing device for chicken breast, characterized in that: The device includes a frame on which a cutter base and a locking assembly for locking and fixing the swing angle of the cutter base are rotatably connected. The cutter base is equipped with a cutter and a motor for driving the cutter to rotate. The cutter is rotatably connected to the cutter base.

2. The degreasing device for deboning chicken breast as described in claim 1, characterized in that: The locking assembly includes a locking hole on the auger base and an arc-shaped hole on the frame. The locking hole and the arc-shaped hole cooperate with each other and are connected by bolts.

3. The degreasing device for deboning chicken breast as described in claim 1, characterized in that: The number of cutters is two, which are arranged in parallel with a gap between them and are connected to the motor output shaft through a transmission mechanism.

4. The degreasing device for deboning chicken breast as described in claim 3, characterized in that: The transmission mechanism includes a driving gear and two driven gears. The motor output shaft is connected to the driving gear. The driving gear meshes with the two driven gears. The two driven gears are connected to two augers in a one-to-one correspondence.

5. A deboning and fat-removing device for chicken breast as described in claim 3 or 4, characterized in that: The transmission mechanism is provided with a protective shell on its outer side.

6. A deboning and fat-removing device for chicken breast as described in claim 1 or 3, characterized in that: One side of the auger is provided with an arc-shaped blade that cooperates with it, and the arc-shaped blade is fixedly connected to the auger base.

7. The degreasing device for deboning chicken breast as described in claim 1, characterized in that: The frame includes a fixed frame and a movable frame. The fixed frame has positioning holes, and the movable frame has strip holes. The positioning holes and strip holes cooperate with each other and are connected by bolts.

8. The degreasing device for deboning chicken breast as described in claim 7, characterized in that: The fixing frame is provided with a fixing plate, and the positioning holes are opened on the fixing plate, and there are at least two of them, with at least two positioning holes distributed at intervals along the vertical direction.

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