Stirring device for lime discharging vehicle

Abstract

The utility model relates to the technical field of stirring devices, in particular to a stirring device for an ash discharging vehicle. The utility model provides a stirring device for an ash discharging vehicle, which comprises a supporting disc and a supporting strip, the supporting disc and the supporting strip are arranged in parallel and at an interval, the space between the supporting disc and the supporting strip is a stirring area, supporting shafts connected through bearings are vertically and symmetrically arranged between the supporting disc and the supporting strip, and a stirring frame is arranged at one end, close to the supporting strip, of the upper part of each supporting shaft. The two stirring frames are perpendicular to each other, so that the stirring frames can alternately act on materials, the stirring area is increased, and stirring dead angles are reduced; according to the stirring device for the lime discharging vehicle, the two stirring frames which are perpendicular to each other are designed, so that the two stirring frames can alternately act on materials, the stirring area is effectively increased, stirring dead angles are reduced, and the stirring efficiency and uniformity of the materials are remarkably improved; the problem that in the prior art, due to the fact that a single-paddle type stirring frame for an ash discharging vehicle is single in stirring path, comprehensive and uniform stirring of materials is often difficult to achieve is solved.

Description

Technical Field

[0001] This application relates to the field of mixing device technology, and in particular to a mixing device for ash unloading vehicles. Background Technology

[0002] Traditional ash truck mixing devices mostly adopt a single shaft-driven single-blade mixing frame design. Although this structure is simple, it has obvious limitations in practical applications. During the mixing process, the single-blade mixing frame often makes it difficult to achieve comprehensive and uniform mixing of materials due to the single mixing path. Especially when dealing with highly viscous materials or materials that require highly uniform mixing, the mixing efficiency is low and dead zones are easily formed, affecting the quality and performance of the materials. Utility Model Content

[0003] The problem this application aims to solve is that existing single-blade mixers for ash removal vehicles often fail to achieve comprehensive and uniform mixing of materials due to their single mixing path. This is especially true when dealing with highly viscous materials or materials requiring highly uniform mixing, where dead zones in the mixing process are prone to occur.

[0004] To solve the above-mentioned technical problems, this application provides a mixing device for ash trucks, including a support plate and support bars. The support plate and support bars are arranged parallel and spaced apart. The space between the support plate and support bars is a mixing area. Support shafts connected by bearings are arranged vertically and symmetrically between the support plate and support bars. A stirring frame is provided at the upper end of the support shaft near the support bar. The two stirring frames are arranged perpendicular to each other, so that they can act alternately on the material, increase the mixing area, and reduce the mixing dead corners.

[0005] Because the mixing device for ash trucks in this application is designed with two mutually perpendicular mixing frames, the two mixing frames can act alternately on the material, effectively increasing the mixing area, reducing mixing dead corners, and significantly improving the mixing efficiency and uniformity of the material. This solves the problem that in the existing single-blade mixing frame for ash trucks, the mixing path is simple, making it difficult to achieve comprehensive and uniform mixing of the material, especially when dealing with highly viscous materials or materials that require highly uniform mixing, where mixing dead corners are prone to occur. Attached Figure Description

[0006] Figure 1 This is a three-dimensional structural diagram of an embodiment.

[0007] Figure 2 This is a front view structural diagram of an embodiment.

[0008] Figure 3 This is a side view of the structure of an embodiment.

[0009] Figure 4 This is a top view of the structure of an embodiment.

[0010] Figure 5 This is a schematic diagram of the three-dimensional structure of the stirring rack.

[0011] In the diagram: 1. Motor; 2. Gear; 3. Support plate; 4. Gear ring; 5. Support shaft; 6. Stirring frame; 7. Support bar; 8. Frame plate; 9. Plate sleeve; 10. Grid plate; 11. Vertical plate; 12. Stirring plate. Detailed Implementation

[0012] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application. Example

[0013] This application relates to a mixing device for an ash-discharging vehicle, such as... Figure 1-5 As shown, the stirring device includes a support plate 3, support bars 7, a support shaft 5, a stirring frame 6, a gear ring 4, and a motor 1. The support plate 3 and support bars 7 are arranged parallel to each other and spaced apart, forming the basic frame of the stirring device. The space between them is the stirring area, ensuring sufficient stirring volume. The support shaft 5, as a transmission component, is arranged vertically and symmetrically between the support plate 3 and support bars 7, and is connected to the support plate 3 and support bars 7 respectively through bearings, ensuring smooth and stable rotation. The design of the support shaft 5 allows the stirring force to be evenly transmitted to the stirring frame 6. A gear 2 is provided at the upper end of the support shaft 5 near the support plate 3, and the stirring frame 6 is provided at the upper end of the support shaft 5 near the support bars 7. The two stirring frames 6 are arranged perpendicular to each other. This design allows the two stirring frames 6 to act alternately on the material during the mixing process, effectively increasing the mixing area, reducing dead zones, and significantly improving the mixing efficiency and uniformity of the material. A rotatable gear ring 4 is arranged in the center of the upper part of the support plate 3. The gear ring 4 is parallel to and meshes with the gear 2 on the support shaft 5. When the gear ring 4 rotates, it drives the support shaft 5 and the stirring frame 6 to rotate through the gear 2, thereby realizing the mixing action. A drive motor 1 is set on one side of the gear ring 4. The motor 1 is connected to the gear ring 4 through a transmission mechanism (such as a coupling or a key) to provide a power source for the entire mixing device. The control of the motor 1 can realize the adjustment of the mixing speed to meet the mixing needs of different materials.

[0014] The stirring frame 6 includes a plate sleeve 9, a support plate 8, a stirring plate 12, and a baffle plate. The support plate 8 has a C-shaped structure and is symmetrically arranged on both sides of the support shaft 5 to form the main support structure of the stirring device. The C-shaped design not only enhances the structural strength of the stirring frame 6, but also facilitates the arrangement of the stirring plate 12 and the baffle plate, optimizing the stirring path. The two ends of the support plate 8 are fixedly connected to the support shaft 5 through the circular plate sleeve 9, which is used to stably and firmly fix the support plate 8 on the support shaft 5, ensuring the stability and safety of the stirring frame 6 during high-speed rotation. The stirring plate 12 is arranged inside the support plate 8 and is inclined, with an angle of 65-75° with the horizontal plane, preferably 71°. This angle design has been carefully calculated to ensure that the stirring plate 12 is in full contact with the material during the stirring process, while minimizing stirring resistance and improving stirring efficiency. The inclined arrangement of the stirring plate 12 also helps to turn and mix the material, promoting uniform stirring.

[0015] The stirring plate, consisting of a vertical plate 11 and a grid plate 10, is a key component of the stirring frame 6. The vertical plate 11 is vertically arranged inside the frame plate 8, forming a stable support structure with the frame plate 8. The grid plate 10 is evenly and intermittently arranged between the vertical plate 11 and the frame plate 8 along the vertical direction, and is inclined. The angle between the grid plate 10 and the horizontal plane is 130-140°, preferably 135°. This arrangement of the grid plate 10 not only enhances the stirring capacity of the stirring frame 6, but also generates a strong disturbance effect during the stirring process, further breaking up the agglomeration structure of the material and improving the uniformity and fineness of the stirring.

[0016] In use, the drive motor 1 is started first. The motor 1 drives the gear ring 4 to rotate through the transmission mechanism. When the gear ring 4 rotates, the gear 2 meshing with it rotates accordingly, which in turn drives the support shaft 5 and the stirring frame 6 to start rotating. Since the two stirring frames 6 are arranged perpendicular to each other, when the support shaft 5 rotates, the two stirring frames 6 act alternately on the material to achieve a multi-dimensional stirring effect. The inclined design of the stirring plate 12 allows for more effective contact and turning of the material during the stirring process, while the setting of the disturbance plate enhances the disturbance effect during the stirring process, further breaking up the agglomeration structure of the material and promoting the uniform mixing of the material. According to the characteristics of the material and the stirring requirements, the stirring speed can be adjusted by controlling the speed of the motor 1 to meet different stirring requirements.

[0017] Generally speaking, terms should be understood at least in part by their use in context. For example, at least in part by context, the term "one or more" as used in the text can be used to describe any feature, structure, or characteristic of the singular meaning, or a combination of features, structures, or characteristics of the plural meaning. Similarly, at least in part by context, terms such as "a" or "the" can also be understood to convey either singular or plural usage.

[0018] It should be readily understood that the terms “on,” “above,” and “on top of” in this disclosure should be interpreted in the broadest possible sense, such that “on” means not only “directly on something” but also “on something” with an intermediate feature or layer therebetween, and that “above” or “on top of” means not only “on top of something” but also “on top of something” without an intermediate feature or layer therebetween (i.e., directly on something).

[0019] Furthermore, for ease of explanation, spatially relative terms such as "below," "below," "under," "above," and "above" may be used to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation other than those shown in the figures. The device may have other orientations (rotated 90 degrees or in other orientations), and the spatially relative descriptive terms used herein may be interpreted accordingly.

[0020] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A mixing device for ash unloading vehicles, characterized in that: It includes a support plate and support bars. The support plate and support bars are arranged parallel and spaced apart. The space between the support plate and support bars is the mixing zone. Support shafts connected by bearings are arranged vertically and symmetrically between the support plate and support bars. A stirring frame is set at the upper end of the support shaft near the support bar. The two stirring frames are arranged perpendicular to each other, so that they can act alternately on the material, increase the mixing area, and reduce the mixing dead zone.

2. The mixing device for ash trucks according to claim 1, characterized in that: A gear is installed at the upper part of the support shaft near the support plate.

3. The mixing device for ash trucks according to claim 2, characterized in that: A rotatable gear ring is arranged in the center of the upper part of the support plate. The gear ring is parallel to and meshes with the gear on the support shaft. A drive motor is provided on one side of the gear ring.

4. The mixing device for ash trucks according to claim 1, characterized in that: The stirring frame includes a frame plate and a plate sleeve. The frame plates are symmetrically arranged on both sides of the support shaft, and the two ends of the frame plates are fixedly connected to the support shaft through the plate sleeve.

5. The mixing device for ash trucks according to claim 4, characterized in that: The stirring frame includes a stirring plate, which is arranged at an angle inside the frame plate, with the stirring plate making an angle of 65-75° with the horizontal plane.

6. The mixing device for ash trucks according to claim 4, characterized in that: The stirrer includes a stirrer plate, which consists of upright plates and grid plates. The upright plates are arranged vertically on the inside of the stirrer plate, and the grid plates are arranged evenly and at intervals along the vertical direction between the upright plates and the stirrer plate.

7. The mixing device for ash trucks according to claim 6, characterized in that: The grid is inclined, with an angle of 130-140° with the horizontal plane.

8. The mixing device for ash trucks according to claim 4, characterized in that: The frame has a C-shaped structure.

9. The mixing device for ash trucks according to claim 4, characterized in that: The plate sleeve has a circular sheet structure.

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