Automatic cleaning machine for sewage treatment filter tank

By designing a combination of rocker arm mechanism, slurrying mechanism and control terminal, the problem of existing cleaning machines being unable to clean the sludge at the bottom of the tank is solved, realizing comprehensive automated and intelligent cleaning of sewage treatment filter tanks and improving the practicality of the cleaning machine.

CN223505821UActive Publication Date: 2025-11-04NINGXIA WATER INVESTMENT ZHONGNING WATER CO LTD
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Patent Information

Application Number
CN202422897310.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-11-04
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Existing wastewater treatment filter cleaning machines cannot effectively penetrate the sludge at the bottom of the tank, resulting in poor cleaning performance and insufficient practicality.

Method used

An automatic cleaning machine for sewage treatment filter tanks was designed. It adopts a combination of rocker arm mechanism, slurrying mechanism, auxiliary support and control terminal. The cleaning gun on the rocker arm and the slurrying mechanism break up the sludge, and the triangular truncated bracket and auxiliary support are used to expand the cleaning range. The control terminal realizes automatic control.

Benefits of technology

It has achieved effective cleaning of sludge at the bottom of the pool, expanded the cleaning range, improved the practicality of the cleaning machine, and realized automated and intelligent operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The automatic cleaning machine for the sewage treatment filter tank comprises a rocker arm mechanism, a triangular pyramid support, an auxiliary support, a power device and a control terminal, a cleaning gun and beating mechanisms are arranged on a rocker arm, and the beating mechanisms are arranged on the two opposite sides or the circumferential side of the cleaning gun; the rocker arm mechanism is erected on the triangular pyramid support, the auxiliary support comprises a foldable support and an independent block structure support, the foldable support is detachably connected with the triangular pyramid support, and a sliding rail on the block structure support is slidably connected with the base; the power device comprises a pump and a motor, the inlet and outlet ends of the pump are connected with the cleaning gun and the cleaning agent respectively, and the motor is connected with the pulping mechanism; the control terminal is in signal connection with driving equipment of the motor, the pump and the rocker arm and comprises a displayer, an operation interface and an operation rod which are mutually independent. The cleaning range of the cleaning machine is widened, the problem that cleaning and pollution discharge are affected by sludge is solved, remote automatic control cleaning is achieved, and the practicability of the cleaning machine is improved.
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Description

Technical Field

[0001] This application relates to the technical field of wastewater treatment cleaning equipment, specifically to an automatic cleaning machine for wastewater treatment filter tanks. Background Technology

[0002] Wastewater treatment is an essential part of modern life, not only helping to protect the environment and ecological health but also improving the utilization rate of Earth's water resources, enabling the reuse of treated water. Wastewater treatment plants include many storage tanks for treated water. Scale easily accumulates on the inner walls of these tanks, requiring regular cleaning. Additionally, some special equipment may accumulate dirt on its inner walls, necessitating the use of cleaning machines controlled within the tank or equipment. Common automatic cleaning machines resemble mobile carts carrying cleaning fluid and nozzles; the operator moves the nozzles to gradually clean the entire surface. However, some tank bottoms contain thick layers of silt, which these cleaning machines cannot penetrate to clean the entire bottom. The silt makes cleaning difficult, highlighting the limitations of existing cleaning machines. Therefore, a new type of automatic cleaning machine is urgently needed to overcome the bottlenecks or barriers in current technology. Utility Model Content

[0003] This utility model provides an automatic cleaning machine for sewage treatment filter tanks to solve the related technical problems in the background art.

[0004] This utility model provides an automatic cleaning machine for sewage treatment filter tanks, including:

[0005] A rocker arm mechanism, wherein a cleaning gun and a pulping mechanism are provided on the rocker arm, and the pulping mechanism is located on opposite sides or around the cleaning gun;

[0006] A truncated triangular bracket is used to support the rocker arm mechanism, and the truncated triangular bracket includes a base.

[0007] An auxiliary support includes a foldable support and an independent block structure support. The foldable support is detachably connected to the truncated triangular support. The block structure support includes multiple interconnected block structures. Both the block structure support and the foldable support include a support platform and a slide rail. The track in the slide rail is slidably connected to the base.

[0008] A power unit is fixed within the space of the triangular truncated bracket. The power unit includes a pump and a motor, and the inlet and outlet of the pump are respectively connected to the cleaning gun and the cleaning agent. The motor is connected to the pulping mechanism.

[0009] The control terminal is signal-connected to the drive equipment of the motor, the pump, and the rocker arm, and includes an independent display, an operating interface, and a control lever.

[0010] Optionally, the pulping mechanism includes: a main beam, a suspension, and a rotary cutter assembly. The suspension is mounted on the rotary cutter assembly and connected to both ends of the rotary cutter assembly. The main beam is connected to the suspension and then to the rocker arm.

[0011] The cutting blade in the rotary blade assembly has an arc-shaped structure.

[0012] Optionally, the rocker arm includes: a base, a turntable, a telescopic arm, and an adapter. The turntable is fixedly connected to the base, a first end of the telescopic arm is connected to the turntable, and a second end of the telescopic arm is connected to the adapter. The adapter is configured to connect to the cleaning gun and the pulping mechanism.

[0013] Optionally, the telescopic arm is a sleeve structure, and the cylinder is driven to the sleeve structure.

[0014] Optionally, the base includes a support platform and a slide disposed between the support platform and the truncated pyramid bracket.

[0015] Optionally, it may also include an imaging component, which is disposed on the adapter and signal-connected to the control terminal.

[0016] Optionally, the block structure includes a main support, a fastening frame, and a wire fixing bracket, wherein the fastening frame connects two or more of the main supports, and the wire fixing bracket is connected to the fastening frame.

[0017] Optionally, the foldable bracket is folded in a "Z" shape.

[0018] Optionally, the bottom of the triangular truncated pyramid support also includes a counterweight block, which is screwed to the triangular truncated pyramid support.

[0019] The beneficial effects of this utility model are:

[0020] 1) The slurry-dredging mechanism on the rocker arm disperses, loosens, or rolls the sludge around the cleaning gun outwards, preventing the sludge at the bottom of the pool from affecting the normal rinsing of the cleaning gun; at the same time, for stains on vertical walls, the rocker arm can push the cleaning gun to move and rotate freely, thereby increasing the cleaning range of the cleaning machine.

[0021] 2) The auxiliary support and the triangular truncated bracket work together to allow the rocker arm to move horizontally along the auxiliary support, or to move vertically under the action of the auxiliary support, which further increases the cleaning range and improves the practicality of the cleaning machine.

[0022] 3) Automatic cleaning is achieved by controlling the rocker arm through the control terminal, which can also display the cleaning screen at the front end. The intelligent joystick allows the operator to manually control the rocker arm, thereby realizing automated control and automated cleaning of the cleaning machine and further improving the practicality of the cleaning machine. Attached Figure Description

[0023] Figure 1 This is a front structural diagram of the automatic cleaning machine for wastewater treatment filter tanks provided in this application;

[0024] Figure 2 This is a three-dimensional structural diagram of the block structure in this embodiment;

[0025] Figure 3 This is a schematic diagram showing the actual use of the block structure support in the embodiments of this application.

[0026] In the picture:

[0027] 1: Rocker arm mechanism; 11: Cleaning gun; 12: Pulping mechanism; 2: Triangular truncated pyramid support; 3: Auxiliary support; 31: Foldable support; 32: Block structure support; 4: Control terminal; 5: Main support; 6: Fastening frame; 7: Cable support. Detailed Implementation

[0028] The technical solutions in the embodiments of the application will now be clearly and completely described with reference to the accompanying drawings. Furthermore, the phrases "in one embodiment" or "in one embodiment" appearing throughout this specification do not necessarily refer to the same embodiment. Moreover, these specific features, structures, or characteristics can be combined in any suitable manner in one or more embodiments.

[0029] It should also be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity from another, and do not necessarily require or imply any such actual relationship or order between these entities. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that an article or terminal device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such an article or terminal device. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the article or terminal device that includes that element.

[0030] Wastewater treatment is an essential part of modern life, not only helping to protect the environment and ecological health but also improving the utilization rate of Earth's water resources, enabling the reuse of treated water. Wastewater treatment plants include many storage tanks for treated water. Scale easily accumulates on the inner walls of these tanks, requiring regular cleaning. Similarly, some special equipment may accumulate dirt on its inner walls, necessitating cleaning machines that operate inside the tank or equipment. Common automatic cleaning machines resemble mobile carts carrying cleaning fluid and nozzles, with the operator controlling the nozzles to gradually clean the entire surface. However, some tank bottoms contain thick sludge, which these machines cannot penetrate to clean the entire bottom, making cleaning difficult and highlighting the limitations of existing cleaning machines. Therefore, this invention provides an automatic cleaning machine for wastewater treatment filter tanks to address the shortcomings of existing cleaning machines.

[0031] The present invention will now be described in detail with reference to the accompanying drawings.

[0032] See attached document Figure 1 As shown, this utility model provides an automatic cleaning machine for sewage treatment filter tanks, including: a rocker arm mechanism 1, a truncated triangular bracket 2, an auxiliary support 3, a power unit, and a control terminal 4. The rocker arm mechanism 1 has a cleaning gun 11 and a slurrying mechanism 12 mounted on its rocker arm. The slurrying mechanism 12 is located on opposite sides or around the cleaning gun 11. This slurrying mechanism 12 is used to disperse or loosen the sludge around the cleaning gun 11, or to roll the sludge to the outside, preventing sludge accumulation near the cleaning gun 11 and affecting its operation or normal sewage discharge, thus facilitating the cleaning of the tank bottom. The truncated triangular bracket 2 is used to support the rocker arm mechanism 1. The truncated triangular bracket 2 includes a base, which serves two purposes: connecting to the auxiliary support 3 below and fixing the truncated triangular bracket 2. The truncated triangular bracket 2 is a truncated triangular bracket supported by a steel frame, with a mounting platform for fixing the rocker arm mechanism 1 located at the top of the truncated triangular bracket.

[0033] Specifically, such as Figure 1 and Figure 2As shown, the aforementioned auxiliary support 3 includes a foldable support 31 and an independent block structure support 32. The foldable support 31 is detachably connected to the truncated triangular support 2, allowing the rocker arm to be raised or lowered vertically under the action of the foldable support 31 to accommodate cleaning surfaces of different depths or heights. Furthermore, the block structure support 32 comprises multiple interconnected block structures. The block structure support 32, formed by these interconnected block structures, allows the rocker arm to move horizontally, accommodating cleaning surfaces of different widths, further increasing the cleaning range of the cleaning machine and enhancing its practicality. Additionally, the frame formed by the truncated triangular support 2 includes a pump and a motor. The pump's inlet and outlet are connected to the cleaning gun 11 and the cleaning agent, respectively, drawing the cleaning agent into the cleaning gun 11 and expelling it under high pressure. The motor controls the slurry mechanism 12, driving it to dynamically lift and scoop up the sludge. It should be noted that the aforementioned foldable support 31 is folded in a "Z" shape, facilitating folding and placement, while also providing strong stability when disassembled for use.

[0034] The block structure support 32 is equipped with a slide rail, and the track in the slide rail is slidably connected to the base of the truncated triangular support 2, so that the truncated triangular support 2 can move along the track to cover a larger cleaning surface in the horizontal plane.

[0035] In addition, a control terminal 4 is included, which is connected to the drive equipment of the aforementioned motor, pump, and rocker arm. This control terminal 4 includes an independent display, user interface, and joystick. In other words, this invention utilizes the control terminal 4 to control the rocker arm for automatic cleaning. Furthermore, the control terminal 4 can display the cleaning screen at the forefront, while the intelligent joystick allows the operator to manually control the rocker arm, thus achieving automated control and automated cleaning of the cleaning machine, further enhancing its practicality.

[0036] In some embodiments, the aforementioned slurry mixing mechanism 12 includes: a main beam, a suspension, and a rotary cutter assembly. The suspension is mounted on the rotary cutter assembly and connected to both ends of the rotary cutter assembly. The main beam is connected to the suspension and then to the rocker arm. The cutter in the rotary cutter assembly has an arc-shaped structure because the arc-shaped cutter can effectively break up large pieces of the slurry and roll them away from the cutter. The specific arc-shaped structure can be adjusted and replaced with different specifications of cutters according to the actual thickness of the slurry and other practicalities. This embodiment does not impose specific limitations on this.

[0037] The rocker arm in the rocker arm mechanism 1 includes: a base, a turntable, a telescopic arm, and an adapter. The turntable is fixedly connected to the base, the first end of the telescopic arm is connected to the turntable, and the second end of the telescopic arm is connected to the adapter. The adapter is configured to connect to the cleaning gun 11 and the pulping mechanism 12. Under the action of the turntable, the telescopic arm can rotate relative to the base. The base is used to connect to the aforementioned mounting platform to fix the rocker arm mechanism 1. The adapter includes a fixing structure for the cleaning gun 11 and a fixing structure for the motor and shaft in the pulping mechanism 12, so that the cleaning gun 11 and the pulping mechanism 12 are relatively synchronized.

[0038] Furthermore, the aforementioned telescopic arm is a sleeve structure, with a cylinder driving the sleeve structure. That is, the extension and compression of the telescopic arm are achieved by using a cylinder to push the sleeve structure. The aforementioned base includes a support platform and a slide table disposed between the support platform and the truncated triangular bracket 2; this slide table structure allows the rocker arm mechanism 1 to slide relative to the upper surface of the truncated triangular bracket 2, thus accommodating cleaning surfaces of different widths within a small range.

[0039] In some embodiments, an imaging component is also included, which is disposed on the adapter and signal-connected to the control terminal 4. The imaging component may include a laser positioning device and a photographing device to locate the surface to be cleaned, scan the area of ​​the cleaning plane, plan the cleaning route, and automatically move to clean layer by layer; the photographing device facilitates the acquisition of the cleaning image at the front end, which can be viewed or controlled by the operator through the control terminal 4.

[0040] In some embodiments, such as Figure 2 As shown, the aforementioned block structure includes a main support 5, a fastening frame 6, and a wire-fixing bracket 7. The main support 5 is positioned corresponding to the edge length of the cube, the fastening frame 6 connects two or more main supports 5, and the wire-fixing bracket 7 is positioned on the center line of the cube. In block structures that are approximately cube-shaped or cube-shaped, after the main supports 5 and fastening frames 6 form a stable structure, the wire-fixing bracket 7 is installed inside the cube structure to facilitate the fixing of the wires in the rocker arm mechanism 1. To facilitate the connection between multiple block structures, connecting clamps can be installed at the ends of the main supports 5, which facilitate the connection between adjacent block structures. Figure 3 As shown, multiple block structures are assembled to form the structure illustrated. The slide rails on its surface match the sliders on the base of the triangular truncated pyramid support 2, allowing the rocker arm mechanism 1 to move along its surface. Figure 3 The dotted lines in the diagram represent the actual filtration tank or other tank walls that need to be cleaned. They can be engaged with the limiting structures on the tank walls, or they can be directly straddled across the edges of two opposing tanks.

[0041] In some embodiments, the bottom of the aforementioned truncated triangular prism support 2 also includes a counterweight block, which is screwed to the truncated triangular prism support 2. The counterweight block is configured to stabilize the overall structure of the truncated triangular prism support 2, preventing it from losing its center of gravity and shifting due to the movement, rotation, or other actions of the rocker arm mechanism 1.

[0042] Finally, the automatic cleaning machine for sewage treatment filter tanks provided by this utility model includes: a rocker arm mechanism 1, a truncated triangular support 2, an auxiliary support 3, a power unit, and a control terminal 4. The rocker arm is equipped with a cleaning gun 11 and a slurrying mechanism 12, with the slurrying mechanism 12 positioned on opposite sides or around the cleaning gun 11. The rocker arm mechanism 1 is mounted on the truncated triangular support 2. The auxiliary support 3 includes a foldable support 31 and an independent block structure support 32. The foldable support 31 is detachably connected to the truncated triangular support 2. The block structure support 32 includes multiple interconnected block structures, and the rails in the slide rails on the block structure support 32 are slidably connected to the base. The power unit includes a pump and a motor, with the pump's inlet and outlet connected to the cleaning gun 11 and the cleaning agent, respectively. The motor is connected to the slurrying mechanism 12. The control terminal 4 is signal-connected to the drive equipment of the motor, pump, and rocker arm, and includes independent displays, an operating interface, and operating levers. This utility model expands the cleaning range of the cleaning machine, solves the problem of sludge affecting the cleaning and sewage discharge of the cleaning gun 11, realizes remote automated control of cleaning, and improves the practicality of the cleaning machine.

[0043] It should be noted that all the above embodiments belong to the same inventive concept, and the descriptions of each embodiment have different focuses. Where the description in a particular embodiment is not exhaustive, please refer to the description in other embodiments. The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to mutually.

[0044] The above embodiments merely illustrate the implementation of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. An automatic cleaning machine for sewage treatment filter tanks, characterized in that, include: A rocker arm mechanism (1) is provided on the rocker arm, which is equipped with a cleaning gun (11) and a pulping mechanism (12). The pulping mechanism (12) is located on the opposite sides or around the cleaning gun (11). A truncated pyramid support (2) is used to mount the rocker arm mechanism (1), and the truncated pyramid support (2) includes a base; The auxiliary support (3) includes a foldable support (31) and an independent block structure support (32). The foldable support (31) is detachably connected to the triangular frustum support (2). The block structure support (32) includes multiple interconnected block structures. The block structure support (32) includes a slide rail. The track in the slide rail is slidably connected to the base. The power unit is fixed in the space of the triangular truncated bracket (2). The power unit includes a pump and a motor. The inlet and outlet of the pump are respectively connected to the cleaning gun (11) and the cleaning agent. The motor is connected to the pulping mechanism (12). The control terminal (4) is signal-connected to the drive equipment of the motor, the pump and the rocker arm, and includes an independent display, an operation interface and an operation lever.

2. The automatic cleaning machine for sewage treatment filter tanks according to claim 1, characterized in that, The pulping mechanism (12) includes: a main beam, a suspension, and a rotary cutter assembly. The suspension is mounted on the rotary cutter assembly and connected to both ends of the rotary cutter assembly. The main beam is connected to the suspension and then to the rocker arm. The cutting blade in the rotary blade assembly has an arc-shaped structure.

3. The automatic cleaning machine for sewage treatment filter tanks according to claim 2, characterized in that, The rocker arm includes: a base, a turntable, a telescopic arm, and an adapter. The turntable is fixedly connected to the base. The first end of the telescopic arm is connected to the turntable, and the second end of the telescopic arm is connected to the adapter. The adapter is configured to connect to the cleaning gun (11) and the pulping mechanism (12).

4. The automatic cleaning machine for sewage treatment filter tanks according to claim 3, characterized in that, The telescopic arm is a sleeve structure, and the cylinder is driven to the sleeve structure.

5. The automatic cleaning machine for sewage treatment filter tanks according to claim 1, characterized in that, The base includes a support platform and a slide platform disposed between the support platform and the triangular truncated bracket (2).

6. The automatic cleaning machine for sewage treatment filter tanks according to claim 3, characterized in that, It also includes an imaging component, which is disposed on the adapter and is signal-connected to the control terminal (4).

7. The automatic cleaning machine for sewage treatment filter tanks according to claim 1, characterized in that, The block structure in the block structure support (32) includes a main support (5), a fastening frame (6), and a wire fixing support (7). The fastening frame (6) connects two or more of the main supports (5), and the wire fixing support (7) is connected to the fastening frame (6).

8. The automatic cleaning machine for sewage treatment filter tanks according to claim 1, characterized in that, The foldable bracket (31) is folded in a "Z" shape.

9. The automatic cleaning machine for sewage treatment filter tanks according to claim 1, characterized in that, The bottom of the space of the truncated pyramid support (2) also includes a counterweight block, which is screwed to the truncated pyramid support (2).