Bushing direction identification mechanism

Abstract

The utility model relates to the field of bushing production devices, in particular to a bushing direction recognition mechanism which comprises a first bottom plate, a moving assembly is arranged on one side of the first bottom plate, a recognition assembly is arranged on one side of the moving assembly, and a rotating assembly is arranged on the side, away from the moving assembly, of the recognition assembly. According to the utility model, the moving assembly is arranged, so that high-precision linear movement can be realized, a detected product can be accurately moved to the position right below the camera I and the lens, and meanwhile, the telescopic rod of the cylinder I can stretch out or retract according to requirements, so that the position of the detected product can be flexibly adjusted; clear images can be shot through the cooperation of the identification assembly, the first camera and the lens, high-precision orientation identification is carried out through the control system, meanwhile, the first light source provides all-directional illumination, the quality of the shot images is ensured, the identification process is completely and automatically completed by the control system, manual intervention is not needed, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of bushing production equipment, and in particular to a bushing orientation identification mechanism. Background Technology

[0002] In the bushing industry, some bushings have special structures that require them to be placed in a specific orientation during the reduction process. This creates the problem of identifying the orientation when reducing the diameter of the bushing.

[0003] However, traditional bushing orientation identification methods mainly rely on manual visual inspection, which is labor-intensive, causes worker fatigue, and is prone to errors that can lead to product damage and losses. Utility Model Content

[0004] The purpose of this invention is to provide a bushing orientation identification mechanism to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: it includes a base plate, a moving component is provided on one side of the base plate, an identification component is provided on one side of the moving component, and a rotating component is provided on the side of the identification component away from the moving component.

[0006] In a preferred embodiment of this utility model, the moving component includes a pair of slide rails symmetrically arranged on a base plate, a slider is slidably arranged on the two slide rails, a tooling fixing plate is bolted on the slider, a seated bearing is bolted in the middle of the tooling fixing plate, a tooling fixing shaft is arranged in the bearing hole of the seated bearing, a tooling first is threadedly connected to the middle of the tooling fixing shaft, and the product to be tested is arranged on the tooling first.

[0007] As a preferred embodiment of this utility model, a cylinder mounting base plate is bolted on one side of the base plate of the two slide rails, and a cylinder is bolted on the cylinder mounting base plate. A floating joint is threaded to the top of the telescopic rod of the cylinder. A cylinder connecting plate is provided on one side of the tooling fixing plate, and the side of the floating joint away from the cylinder is connected to the cylinder connecting plate.

[0008] In a preferred embodiment of this utility model, the identification component includes a light source mounting bracket bolted to a base plate, a light source mounting plate on one side of the light source mounting bracket, a camera mounting bracket on the light source mounting plate, a slide on one side of the camera mounting bracket, a camera on the side of the slide away from the camera mounting bracket, a lens at the bottom of the camera, and a light source at the bottom of the light source mounting bracket.

[0009] As a preferred embodiment of this utility model, a sensor bracket is provided on the side of the base plate away from the light source mounting bracket, and a sensor is provided on the sensor bracket.

[0010] As a preferred embodiment of this utility model, the rotating assembly includes several motor fixing columns disposed on a base plate, a motor mounting plate disposed on the top of the several motor fixing columns, a servo motor disposed on the bottom of the motor mounting plate, and a friction wheel mounting shaft being clamped to the transmission end of the servo motor by bolts, and a friction wheel being disposed on the outer side of the friction wheel mounting shaft.

[0011] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:

[0012] This invention, by setting up a moving component and using a combination of slide rails and sliders, can achieve high-precision linear movement, ensuring that the product under test can be accurately moved to directly below the camera and lens, providing a good foundation for subsequent recognition work. At the same time, the telescopic rod of the cylinder can extend or retract as needed, flexibly adjusting the position of the product under test.

[0013] This invention, through the setting of an identification component, allows the camera and lens to capture clear images. A control system enables high-precision orientation recognition, ensuring accuracy. Simultaneously, a light source provides omnidirectional illumination, guaranteeing image quality. Furthermore, the slide can adjust the shooting distance between the camera and lens to accommodate products of different sizes. The entire identification process is automated by the control system, requiring no manual intervention and improving production efficiency. Finally, the sensor can monitor the position of the product in real time, ensuring accurate identification of the bushing's orientation by the identification component.

[0014] This invention, by setting up a rotating component and using a servo motor to provide precise power control, can ensure that the rotation angle between the friction wheel and the product under test is accurate. The design of the friction wheel makes the rotation process smooth, ensuring the stability of the product under test during rotation. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the mobile component of this utility model;

[0017] Figure 3 This is a schematic diagram of the identification component structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the rotating component structure of this utility model.

[0019] Reference numerals: Base plate 1, Moving component 2, Slide rail 21, Slider 22, Fixture fixing plate 23, Bearing with seat 24, Fixture fixing shaft 25, Fixture 1 26, Product under test 27, Cylinder mounting base plate 28, Cylinder 1 29, Floating joint 210, Cylinder connecting plate 211, Identification component 3, Light source mounting bracket 31, Light source mounting plate 32, Camera mounting bracket 33, Slide table 34, Camera 1 35, Lens 36, Light source 1 37, Sensor bracket 38, Sensor 1 39, Rotating component 4, Motor fixing column 41, Motor mounting plate 42, Servo motor 43, Friction wheel mounting shaft 44, Friction wheel 1 45. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0021] like Figures 1-4 As shown, the present invention proposes a bushing orientation identification mechanism, which includes a base plate 1. The base plate 1 serves as the supporting foundation for the entire mechanism, ensuring that all components can be stably installed and operated. A movable component 2 is provided on one side of the base plate 1, an identification component 3 is provided on one side of the movable component 2, and a rotating component 4 is provided on the side of the identification component 3 away from the movable component 2.

[0022] The moving assembly 2 includes a pair of slide rails 21 symmetrically arranged on the base plate 1. The slide rails 21 provide a smooth track for the slider 22 to slide, ensuring that the fixture fixing plate 23 and the product 27 being tested on it can move linearly. The slider 22 is slidably mounted on the two slide rails 21, and the slider 22 provides a mounting base for the fixture fixing plate 23. The fixture fixing plate 23 is bolted to the slider 22, and the fixture fixing plate 23 provides a mounting base for the seated bearing 24 and is bolted to ensure stability. A seated bearing is bolted to the middle of the fixture fixing plate 23. Bearing 24, the mounted bearing 24 provides stable support for the tooling fixed shaft 25 and supports the rotation of the tooling fixed shaft 25, reducing friction and wear. The tooling fixed shaft 25 is set in the bearing inner hole of the mounted bearing 24. The tooling fixed shaft 25 provides the mounting base for tooling 26. Tooling 26 is threadedly connected to the middle of the tooling fixed shaft 25. The product to be measured 27 is set on tooling 26. Tooling 26 has a round rod that matches the middle hole of the product to be measured 27 so that the product to be measured 27 can be accurately placed on the step of tooling 26.

[0023] A cylinder mounting base plate 28 is bolted on the base plate 1 on one side of the two slide rails 21. The cylinder mounting base plate 28 provides the mounting foundation for the cylinder 29. The cylinder 29 is bolted on the cylinder mounting base plate 28. The cylinder 29 provides power through the telescopic rod to push the tooling fixing plate 23 and the product under test 27 to move along the slide rail 21. The top of the telescopic rod of the cylinder 29 is threaded with a floating joint 210. The floating joint 210 connects the telescopic rod of the cylinder 29 and the cylinder connecting plate 211, allowing a certain degree of floating to adapt to different positions and angles of movement. A cylinder connecting plate 211 is provided on one side of the tooling fixing plate 23. The side of the floating joint 210 away from the cylinder 29 is connected to the cylinder connecting plate 211. The cylinder connecting plate 211 transmits the power of the cylinder 29 to the tooling fixing plate 23.

[0024] The identification component 3 includes a light source mounting bracket 31 bolted to the base plate 1. The light source mounting bracket 31 supports the light source mounting plate 32, ensuring stable illumination of the tested product 27 by the light source. The light source mounting plate 32 is located on one side of the light source mounting bracket 31, providing a mounting base for the light source 37 and the camera mounting bracket 33. The camera mounting bracket 33 is mounted on the light source mounting plate 32, supporting the slide 34 and the camera 35, ensuring stable imaging of the tested product 27 by the camera 35. A slide table 34 is provided on the side, which drives the camera 35 and lens 36 to move up and down to adjust the shooting distance. The camera 35 is located on the side of the slide table 34 away from the camera mounting bracket 33. The camera 35 captures an image of the product 27 under test for subsequent orientation recognition. The lens 36 is located at the bottom of the camera 35. The lens 36 works with the camera 35 to ensure that the captured image is clear and accurate. A light source 37 is located at the bottom of the light source mounting bracket 31. The light source 37 provides all-round illumination to ensure that the camera 35 can capture a clear image.

[0025] A sensor bracket 38 is provided on the side of the base plate 1 away from the light source mounting bracket 31. The sensor bracket 38 supports the sensor 39, which is used to detect whether the product under test 27 has reached the identification position. The sensor 39 is provided on the sensor bracket 38. The sensor 39 detects the position of the product under test 27 to ensure that the identification component 3 accurately identifies the bushing position.

[0026] The rotating assembly 4 includes several motor mounting posts 41 mounted on the base plate 1. The motor mounting posts 41 support the motor mounting plate 42, ensuring that the servo motor 43 can be stably installed and operated. The motor mounting plate 42 is mounted on the top of the motor mounting posts 41, providing a mounting base for the servo motor 43. The servo motor 43 is mounted on the bottom of the motor mounting plate 42, providing power to drive the friction wheel mounting shaft 44 and the friction wheel 45 to rotate. The transmission end of the servo motor 43 is clamped to the friction wheel mounting shaft 44 by bolts. The friction wheel mounting shaft 44 provides a mounting base for the friction wheel 45. The friction wheel 45 is mounted on the outside of the friction wheel mounting shaft 44. The friction wheel 45 contacts the product under test 27 and rotates it to a specific position through friction.

[0027] In use, the operator first needs to place the product to be tested 27 on fixture 26, so that the round rod on fixture 26 passes through the central hole of the product to be tested 27, and place the product to be tested 27 on the step of fixture 26. The telescopic rod of cylinder 29 extends and transmits power to the fixture fixing plate 23 and the slider 22 at its bottom through the floating joint 210 and the cylinder connecting plate 211, so that fixture 26 and the product to be tested 27 on it move along the slide rail 21, and move the product to be tested 27 directly below the camera 35 and the lens 36. After the sensor 39 detects that the product to be tested 27 has reached the recognition position, it starts the recognition component 3 to work.

[0028] Light source 37 provides all-around illumination to the product under test 27, ensuring clear and accurate images. Slide 34 drives camera 35 and lens 36 to move up and down, adjusting the distance between camera 35 and lens 36 and the product under test 27 to ensure that the product under test 27 is photographed at the optimal shooting distance. After the shooting is completed, the control system identifies the orientation of the product under test 27. After identification, the control system issues a command to servo motor 43. Servo motor 43 drives friction wheel mounting shaft 44 and friction wheel 45 to rotate to a specific position according to the command of the control system. When friction wheel 45 contacts the product under test 27, it can rotate the product under test 27 to the required direction. After the orientation of the product under test 27 is identified, the telescopic rod of cylinder 29 retracts, moving the product under test 27 out of the identification component 3 and into the standby position, ready for the next process.

[0029] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A bushing orientation identification mechanism, comprising: The base plate (1) is characterized in that: a moving component (2) is provided on one side of the base plate (1), an identification component (3) is provided on one side of the moving component (2), and a rotating component (4) is provided on the side of the identification component (3) away from the moving component (2).

2. The bushing orientation identification mechanism according to claim 1, characterized in that: The moving component (2) includes a pair of slide rails (21) symmetrically arranged on the base plate (1). A slider (22) is slidably arranged on the two slide rails (21). A tooling fixing plate (23) is bolted on the slider (22). A seated bearing (24) is bolted on the middle part of the tooling fixing plate (23). A tooling fixing shaft (25) is arranged in the bearing inner hole of the seated bearing (24). A tooling first (26) is threadedly connected to the middle part of the tooling fixing shaft (25). The product to be tested (27) is arranged on the tooling first (26).

3. The bushing orientation identification mechanism according to claim 2, characterized in that: A cylinder mounting base plate (28) is bolted on the base plate (1) on one side of the two slide rails (21). A cylinder (29) is bolted on the cylinder mounting base plate (28). A floating joint (210) is threaded to the top of the telescopic rod of the cylinder (29). A cylinder connecting plate (211) is provided on one side of the tooling fixing plate (23). The floating joint (210) is connected to the cylinder connecting plate (211) on the side away from the cylinder (29).

4. The bushing orientation identification mechanism according to claim 3, characterized in that: The identification component (3) includes a light source mounting bracket (31) bolted on a base plate (1), a light source mounting plate (32) is provided on one side of the light source mounting bracket (31), a camera mounting bracket (33) is provided on the light source mounting plate (32), a slide (34) is provided on one side of the camera mounting bracket (33), a camera (35) is provided on the side of the slide (34) away from the camera mounting bracket (33), a lens (36) is provided at the bottom of the camera (35), and a light source (37) is provided at the bottom of the light source mounting bracket (31).

5. The bushing orientation identification mechanism according to claim 4, characterized in that: A sensor bracket (38) is provided on the side of the base plate (1) away from the light source mounting bracket (31), and a sensor (39) is provided on the sensor bracket (38).

6. The bushing orientation identification mechanism according to claim 5, characterized in that: The rotating assembly (4) includes several motor fixing columns (41) set on the base plate (1). The top of the several motor fixing columns (41) is provided with a motor mounting plate (42). The bottom of the motor mounting plate (42) is provided with a servo motor (43). The transmission end of the servo motor (43) is connected to a friction wheel mounting shaft (44) by bolt clamping. A friction wheel (45) is provided on the outside of the friction wheel mounting shaft (44).

Images