Pre-deformation device with adjusting effect for steel wire production

Abstract

The utility model relates to the technical field of steel wire production, in particular to a pre-deformation device with an adjusting effect for steel wire production, which comprises a base, one side of the outer wall of the base is movably connected with an access door plate, and a driving mechanism is arranged above the base; the driving mechanism comprises a motor, the motor is embedded in the base, the power output end of the motor is connected with a two-way threaded rod, the outer wall of the two-way threaded rod is slidably connected with a sleeve, the outer wall of the sleeve is fixedly provided with a connecting disc, a fixing block is embedded in the outer wall of the connecting disc, and the front end of the fixing block is fixedly provided with a mounting cylinder; by means of the motor, the bidirectional threaded rod, the sleeve, the connecting disc, the fixing block, the mounting cylinder, the electromagnet, the sliding cylinder, the metal block, the supporting rod and the abutting plate, a steel wire can be automatically clamped, the angle and the range are adjusted, automation is improved, repeated operation or participation of workers is avoided, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of steel wire production technology, and in particular to a pre-deformation device for steel wire production with an adjustment effect. Background Technology

[0002] Steel wire rope is formed by combining multiple steel wires. Before the steel wires are stranded together, they are subjected to pre-deformation equipment to induce and eliminate stress in the steel wires, so that the steel wire strands or steel wire ropes are not easy to loosen after being combined.

[0003] The existing pre-deformation devices have a small deformation effect during use, which leads to uneven deformation of the steel wire. The small deformation effect easily produces scrap, which affects the quality of the finished product.

[0004] An existing patent (publication number: CN210817144U) discloses a wire rope pre-deformation device. When this device is used, the base is fixed to the equipment by the mounting bracket. The first and second fixed plates are fixed by threaded columns, and the angle between the first and second fixed plates can be adjusted by rotating them to change the included distance between the fixing devices. The device can be adjusted according to different usage requirements. Threaded rods are installed through threaded holes at different positions, and the fixed plates are directly fixed by the threaded rods, which effectively prevents movement during operation and avoids affecting production. In addition, the degree of pre-deformation of the wire rope is different by changing the angle of the fixing devices, which meets the needs of different situations.

[0005] To address the aforementioned issues, while existing patents offer solutions that can pre-deform and adjust the steel wire through the cooperation of components such as the fixing disc, thereby producing a higher-quality steel wire rope, in actual use, the operation of components such as the fixing disc requires manual assistance from workers, resulting in multiple installations and adjustments that are cumbersome and affect work efficiency. Summary of the Invention

[0006] The purpose of this utility model is to provide a pre-deformation device for steel wire production with adjustable function, which can automatically clamp the steel wire and adjust the angle and range, improve automation, avoid multiple operations or interventions by workers, and improve production efficiency, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a pre-deformation device for steel wire production with adjustable effect, comprising a base, an inspection door panel being movably connected to one side of the outer wall of the base, and a drive mechanism being provided above the base;

[0008] The driving mechanism includes a motor, which is embedded inside the base. The power output end of the motor is connected to a bidirectional threaded rod. A sleeve is slidably connected to the outer wall of the bidirectional threaded rod, and a connecting plate is fixedly installed on the outer wall of the sleeve. A fixing block is embedded in the outer wall of the connecting plate, and an installation cylinder is fixedly installed at the front end of the fixing block. An electromagnet is embedded inside the installation cylinder, and a sliding cylinder is slidably connected to the outer wall of the installation cylinder. A metal block is embedded inside the sliding cylinder at the position corresponding to the electromagnet, and a support rod extends through the electromagnet. A contact plate is fixed to one end of the support rod that extends through the sliding cylinder.

[0009] Preferably, the bidirectional threaded rod is threadedly connected to the sleeve, and a sliding structure is formed between the sleeve and the bidirectional threaded rod.

[0010] Preferably, the fixing blocks are evenly distributed at equal intervals about the outer wall of the connecting plate, and the fixing blocks are detachably connected to the mounting cylinder by bolts.

[0011] Preferably, the support rod and the sliding cylinder form a sliding structure, and the sliding cylinder is in close contact with the contact plate.

[0012] Preferably, a limiting mechanism is provided on one side of the connecting plate. The limiting mechanism includes a limiting cylinder, which is fixedly installed on the outer wall of the connecting plate. A coil is embedded inside the limiting cylinder, and an iron core is fixed inside the coil. A permanent magnet is provided at the top of the iron core.

[0013] Preferably, the limiting mechanism further includes a limiting rod, which is slidably connected inside the limiting cylinder, and a positioning hole is provided on the inner wall of another connecting plate corresponding to the position of the limiting rod.

[0014] Preferably, the limiting rod is threadedly connected to the permanent magnet, and the permanent magnet and the limiting cylinder form a sliding structure.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. Through a motor, a two-way threaded rod, a sleeve, a connecting plate, a fixing block, a mounting cylinder, an electromagnet, a sliding cylinder, a metal block, a support rod, and a contact plate, the steel wire can be automatically clamped and the angle and range can be adjusted, improving automation, avoiding multiple operations or interventions by workers, and improving production efficiency.

[0017] 2. By using a limiting sleeve, coil, iron core, permanent magnet, limiting rod, and positioning hole, the upper and lower connecting plates can be limited, while preventing them from sliding along the bidirectional threaded rod. The sleeve allows for relative or opposite sliding, adjusting the distance between them and improving the comprehensiveness and applicability of the adjustment. Attached Figure Description

[0018] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This is an overall structural view of the present invention;

[0020] Figure 2 This is a schematic diagram of the structure of the base of this utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the electromagnet of this utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the coil of this utility model.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. Base; 2. Inspection door panel; 3. Drive mechanism; 301. Motor; 302. Bidirectional threaded rod; 303. Sleeve; 304. Connecting plate; 305. Fixing block; 306. Mounting cylinder; 307. Electromagnet; 308. Sliding cylinder; 309. Metal block; 310. Support rod; 311. Contact plate; 4. Limiting mechanism; 401. Limiting cylinder; 402. Coil; 403. Iron core; 404. Permanent magnet; 405. Limiting rod; 406. Positioning hole. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This utility model provides a technical solution:

[0027] Please see Figures 1 to 3A pre-deformation device for steel wire production with adjustable effect includes a base 1, an inspection door 2 movably connected to one side of the outer wall of the base 1, and a drive mechanism 3 disposed above the base 1. The drive mechanism 3 includes a motor 301, which is embedded inside the base 1. The power output end of the motor 301 is connected to a bidirectional threaded rod 302. A sleeve 303 is slidably connected to the outer wall of the bidirectional threaded rod 302. A connecting plate 304 is fixedly installed on the outer wall of the sleeve 303. A fixing block 305 is embedded in the outer wall of the connecting plate 304. An installation cylinder 306 is fixedly installed at the front end of the fixing block 305. An electromagnet 307 is embedded inside the installation cylinder 306. A sliding cylinder 308 is slidably connected to the outer wall of the device. A metal block 309 is embedded inside the sliding cylinder 308 at the position corresponding to the electromagnet 307. A support rod 310 extends out of the electromagnet 307. A contact plate 311 is fixed to one end of the support rod 310 that extends out of the sliding cylinder 308. A double-threaded rod 302 is threadedly connected to a sleeve 303. A sliding structure is formed between the sleeve 303 and the double-threaded rod 302. Fixing blocks 305 are evenly distributed at equal intervals on the outer wall of the connecting plate 304. The fixing blocks 305 are detachably connected to the mounting cylinder 306 by bolts. A sliding structure is formed between the support rod 310 and the sliding cylinder 308. The sliding cylinder 308 and the contact plate 311 are tightly fitted together.

[0028] By adopting the above technical solution, the electromagnet 307 is first activated, which pushes the metal block 309 with the same magnetic pole to drive the sliding cylinder 308 to slide along the mounting cylinder 306 and the support rod 310. Under the fixation of the fixing block 305, the steel wire is clamped between the sliding cylinder 308 and the contact plate 311, avoiding the troublesome manual assistance. At the same time, the motor 301 drives the bidirectional threaded rod 302, which in turn drives the connecting plate 304 to rotate through the sleeve 303, adjusting the angle of the steel wire and performing pre-deformation, thus achieving an automatic process and avoiding the troublesome manual intervention that affects processing efficiency.

[0029] Specifically, such as Figure 1 and Figure 4 As shown, a limiting mechanism 4 is provided on one side of the connecting plate 304. The limiting mechanism 4 includes a limiting cylinder 401, which is fixedly installed on the outer wall of the connecting plate 304. A coil 402 is embedded inside the limiting cylinder 401, and an iron core 403 is fixed inside the coil 402. A permanent magnet 404 is provided at the top of the iron core 403. The limiting mechanism 4 also includes a limiting rod 405, which is slidably connected inside the limiting cylinder 401. A positioning hole 406 is provided on the inner wall of the other connecting plate 304 corresponding to the position of the limiting rod 405. The limiting rod 405 is threadedly connected to the permanent magnet 404, and a sliding structure is formed between the permanent magnet 404 and the limiting cylinder 401.

[0030] By adopting the above technical solution, the coils 402 inside the two limiting cylinders 401 are opened and closed respectively, causing the corresponding iron cores 403 to generate or lose magnetic force. This allows the permanent magnet 404 to drive the corresponding limiting rod 405 to slide along the limiting cylinder 401 and pass through the corresponding positioning hole 406 to fix the other two connecting discs 304. In this way, the sleeve 303 can be driven by the bidirectional threaded rod 302 to allow the upper and lower connecting discs 304 to slide relative to or away from each other to adjust their positions, thereby improving the comprehensiveness and applicability of the adjustment.

[0031] Working principle: The base 1, via the inspection door 2, facilitates maintenance of the motor 301. The motor 301 drives the bidirectional threaded rod 302, which in turn rotates the corresponding connecting plate 304 via the sleeve 303, eliminating the need for manual adjustment and improving processing efficiency. Simultaneously, when the electromagnet 307 is energized, it pushes the metal block 309, causing the sliding cylinder 308 to slide along the mounting cylinder 306. This clamps the steel wire between the fixing block 305 and the contact plate 311 on the support rod 310, avoiding the tedious manual installation and tightening. Subsequently, the motor 301's operation allows for angle range adjustment. When the position of the connecting plate 304 needs to be adjusted, the iron core 403 is magnetized or demagnetized by the opening and closing coil 402. This causes the corresponding permanent magnet 404 to drive the limiting rod 405 to slide along the limiting cylinder 401 and pass through the positioning holes 406 of the other two connecting plates 304 to achieve a stabilizing effect. At the same time, the sleeve 303 of the middle connecting plate 304 and the bidirectional threaded rod 302 are fixed, thereby limiting the upper and lower connecting plates 304. This allows the bidirectional threaded rod 302 to drive the upper and lower connecting plates 304, preventing them from sliding relative to or away from each other during rotation, thus improving the applicability of the position adjustment.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A pre-deformation device for steel wire production with adjustable effect, comprising a base (1), characterized in that: The outer wall of the base (1) is movably connected to an inspection door panel (2), and a drive mechanism (3) is provided above the base (1). The drive mechanism (3) includes a motor (301), which is embedded inside the base (1). The power output end of the motor (301) is connected to a bidirectional threaded rod (302). A sleeve (303) is slidably connected to the outer wall of the bidirectional threaded rod (302). A connecting plate (304) is fixedly installed on the outer wall of the sleeve (303). A fixing block (305) is embedded on the outer wall of the connecting plate (304). An installation cylinder (306) is fixedly installed at the front end of the fixing block (305). An electromagnet (307) is embedded inside the installation cylinder (306). A sliding cylinder (308) is slidably connected to the outer wall of the installation cylinder (306). A metal block (309) is embedded inside the sliding cylinder (308) at the position corresponding to the electromagnet (307). A support rod (310) protrudes from the inside of the electromagnet (307). A contact plate (311) is fixed at one end of the support rod (310) that protrudes from the sliding cylinder (308).

2. The pre-deformation device for steel wire production with adjustment effect according to claim 1, characterized in that: The bidirectional threaded rod (302) is threadedly connected to the sleeve (303), and a sliding structure is formed between the sleeve (303) and the bidirectional threaded rod (302).

3. The pre-deformation device for steel wire production with adjustment effect according to claim 1, characterized in that: The fixing blocks (305) are evenly distributed at equal intervals about the outer wall of the connecting plate (304), and the fixing blocks (305) are detachably connected to the mounting cylinder (306) by bolts.

4. The pre-deformation device for steel wire production with adjustment effect according to claim 1, characterized in that: The support rod (310) and the sliding cylinder (308) form a sliding structure, and the sliding cylinder (308) is in close contact with the contact plate (311).

5. A pre-deformation device for steel wire production with an adjustable effect according to claim 1, characterized in that: A limiting mechanism (4) is provided on one side of the connecting plate (304). The limiting mechanism (4) includes a limiting cylinder (401). The limiting cylinder (401) is fixedly installed on the outer wall of the connecting plate (304). A coil (402) is embedded inside the limiting cylinder (401). An iron core (403) is fixed inside the coil (402). A permanent magnet (404) is provided at the top of the iron core (403).

6. A pre-deformation device for steel wire production with an adjustable effect according to claim 5, characterized in that: The limiting mechanism (4) also includes a limiting rod (405), which is slidably connected inside the limiting cylinder (401). A positioning hole (406) is provided on the inner wall of another connecting plate (304) at the position corresponding to the limiting rod (405).

7. A pre-deformation device for steel wire production with an adjustable effect according to claim 6, characterized in that: The limiting rod (405) is threadedly connected to the permanent magnet (404), and the permanent magnet (404) and the limiting cylinder (401) form a sliding structure.

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