High-strength sewing machine accessory casting casting device
By introducing a drive mechanism and water tank design into the sewing machine parts casting device, the problem of short service life caused by dripping molten metal was solved, and the device was able to operate stably for a long time and the molten metal could be recycled.
Patent Information
- Application Number
- CN202422723338.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-08
AI Technical Summary
In existing sewing machine parts casting devices, molten metal tends to stick to the walls and drip during use, causing the device to malfunction and have a short service life.
The design incorporates a drive mechanism, a gravity sensor, and a water tank. The gravity sensor detects changes in the weight of the casting mold, which in turn controls the motor to drive the casting mechanism to rotate. This causes residual molten metal to drip into the water tank, where it is cooled and then recycled back into the furnace, thus avoiding any impact on the operation of the equipment.
This extended the service life of the device, enabled the effective utilization of liquid metal, and reduced costs.
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Figure CN223506215U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to casting device technical field especially relates to a kind of high-strength sewing machine accessory casting casting device. BACKGROUND
[0002] Sewing machine is with one or more sewing thread, on the material to form one or more stitch, make one or more material interweave or stitch up the machine.Sewing machine can sew cotton, hemp, silk, wool, synthetic fiber and leather product, plastic, paper and so on, the neat and beautiful, flat firmness of the stitch, sewing speed is fast, easy to use.And it derives hand-push embroidery computerized embroidery and other artistic forms.
[0003] The accessory of existing sewing machine is generally formed by casting and the like, and then the casting is finely polished, the casting device for sewing machine accessory cannot effectively ensure the safety of workers when in use because the molten metal liquid splashes.
[0004] At present, an existing sewing machine accessory casting casting device (such as patent number: CN215033584U), discloses a kind of sewing machine accessory casting casting device, including casting device main body, the protection cover is equipped on the casting device main body, pouring cavity is equipped in the pouring cylinder, the pouring cylinder bottom is arc structure, the mounting bracket is equipped on the casting device main body, and the lower end of mounting bracket and protection cover is connected with support frame, the mounting bracket is annular closed structure, and the upper end of mounting bracket is equipped with fixed seat, and the upper end of fixed seat is equipped with adjusting rail, the adjusting rail is evenly equipped with mounting plate, and the upper end of mounting plate is connected with casting mold, the upper end of casting mold is equipped with cover plate, and the upper end of cover plate is connected with material receiving port.The sewing machine accessory casting casting device makes pouring cylinder in protection cover to pouring construction treatment to casting mold, effectively improves the safety of casting casting, and pouring mold is aligned with the pouring nozzle of pouring cylinder through material receiving port, improves the accuracy of pouring, and facilitates the use of casting device.
[0005] But in the implementation process of the above technical scheme, it is found that at least the following technical problems exist: the existing device uses adjusting rail to drive mounting plate and casting mold to move, and the existing device uses pouring cylinder and pouring nozzle to feed the material receiving port of casting mold, generally, the molten metal liquid will stick to the inner wall of pouring cylinder, when the raw material needed by casting mold has been fed, the metal liquid sticking to the wall will continue to drip from the pouring nozzle, and the mounting plate and casting mold of the existing device have moved away under the driving of adjusting rail, the dripping metal liquid will accumulate on the mounting bracket until it cools into solid metal, and the cooled solid metal will block the moving route of mounting plate, so that the existing device cannot run, so the existing device has the problem of low service life. UTILITY MODEL CONTENT
[0006] (One) technical problems solved
[0007] In view of the deficiencies of the prior art, the utility model provides a high strength sewing machine accessory casting casting device, solves the technical problem of low service life of prior art device.
[0008] (Two) technical scheme
[0009] To achieve the above object, the utility model discloses the following technical scheme:
[0010] A high strength sewing machine accessory casting casting device, including the bottom plate, the control platform and the casting mechanism, the bottom of bottom plate is fixedly connected with four support legs, and the bottom of bottom plate is placed with the water tank, and the casting mechanism includes the casting cylinder, the sealing cover and the casting nozzle, and the water tank is located directly below the casting mechanism, and the top of bottom plate is fixedly connected with the casting bin, and the control platform is fixedly installed on the side wall of casting bin, and the top surface of casting bin is provided with the skylight, and the side wall of casting bin is fixedly connected with the fixed plate, and the top surface of fixed plate is provided with the drive mechanism, and the top surface of bottom plate is fixedly connected with two T-shaped sliding rails, and the mobile mechanism is slidably connected on the two T-shaped sliding rails, and the drive mechanism includes the first motor, and the first motor is electrically connected with the control platform, and the mobile mechanism includes the mounting bracket.
[0011] Preferably: the middle of the top surface of bottom plate is provided with a square groove, and the bottom surface of bottom plate is fixedly connected with the anti-splashing plate on the both sides of square groove, and the water tank is located below the anti-splashing plate.
[0012] Preferably: the top surface of bottom plate is fixedly connected with the rack, and the side of rack is provided with the L-shaped protection plate, and the L-shaped protection plate is fixedly connected with bottom plate, and the end of L-shaped protection plate away from bottom plate faces the T-shaped sliding rail.
[0013] Preferably: the first motor is fixedly installed on the top surface of fixed plate, the output shaft of first motor is fixedly connected with the driving gear, and the driving gear is engagedly connected with the driven gear.
[0014] Preferably: the casting mechanism is located on the inner side of skylight, and the both ends of casting mechanism are fixedly connected with the rotating rod, and the both rotating rods are rotatably connected with the casting bin, and the end of one rotating rod away from casting mechanism is fixedly connected with the driven gear, and the inner wall of casting bin is fixedly connected with the baffle, and the bottom of baffle is provided with the through groove.
[0015] Preferably: the bottom surface of mounting bracket is provided with two T-shaped sliding grooves, and the two T-shaped sliding grooves are matched with the two T-shaped sliding rails, and the bottom surface of mounting bracket is slidably connected with the top surface of bottom plate, and the inner bottom surface of T-shaped sliding groove leaves a certain interval with the top surface of T-shaped sliding rail.
[0016] Preferably, the top surface of the mounting frame is provided with a placing groove, the bottom surface of the placing groove is provided with a gravity sensor, the gravity sensor is connected with the control console by wires, a placing basket is placed in the placing groove, handles are arranged at both ends of the placing basket, and a casting mold is placed in the placing basket.
[0017] Preferably, the side wall of the mounting frame is fixedly connected with a second motor, the second motor is electrically connected with the control console, the output end of the second motor is fixedly connected with a third gear, the third gear is engaged with the rack, the side wall of the mounting frame is fixedly connected with a C-shaped protective plate, the C-shaped protective plate surrounds the top and side edges of the second motor and the third gear, and the C-shaped protective plate is located below the end of the L-shaped protective plate away from the bottom plate.
[0018] (Three) beneficial effects
[0019] Firstly, the driving mechanism, the square groove and the rotating rod are arranged, after casting is completed, metal liquid is still left in the casting mechanism, when the metal liquid required is poured into the casting mold, the gravity sensor detects the weight change of the placing basket and the casting mold at any time, when the weight reaches the preset value, the control console automatically controls the first motor to start, the first motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, the driven gear drives the rotating rod to rotate, and then the casting mechanism rotates, the casting nozzle faces the sky, the metal liquid is not easy to flow out of the casting nozzle, the last remaining metal liquid of the casting nozzle will drop into the water tank filled with water through the square groove, the application is not easy to be affected by the remaining metal liquid, and can run stably for a long time, and the service life of the existing device is prolonged.
[0020] Secondly, the square groove and the water tank are arranged, the last remaining metal liquid of the casting nozzle will drop into the water tank filled with water through the square groove, the metal liquid dropped into the water tank will quickly solidify and deposit in the water tank, can be reused, the application has the effects of waste utilization and cost saving. BRIEF DESCRIPTION OF DRAWINGS
[0021] The above description is only a summary of the technical scheme of the present application, in order to more clearly understand the technical means of the present application, and the content of the specification can be implemented, the following is a preferred embodiment of the present application and the detailed description of the drawings.
[0022] Figure 1 It is the overall structure diagram of the device of the present application;
[0023] Figure 2 It is the structure diagram of the casting mechanism of the present application;
[0024] Figure 3 It is the overall structure diagram of the device of the present application without the baffle;
[0025] Figure 4 The utility model discloses a bottom plate and upper assembly structure diagram thereof;
[0026] Figure 5 The utility model discloses a device whole removes baffle and casting mechanism structure diagram;
[0027] Figure 6 The utility model discloses a moving mechanism explosion structure diagram.
[0028] Legend: 1, bottom plate, 2, casting bin, 3, driving mechanism, 4, casting mechanism, 5, moving mechanism, 6, water tank, 101, T-shaped slide rail, 102, square groove, 103, anti-splashing board, 104, rack, 105, L-shaped protection board, 201, sunroof, 202, control console, 203, fixed plate, 204, baffle, 301, first motor, 302, driving gear, 303, driven gear, 401, rotating rod, 501, mounting frame, 502, T-shaped slide, 503, placing groove, 504, gravity sensor, 505, placing basket, 506, handle, 507, casting mold, 508, inlet, 509, second motor, 510, third gear, 511, C-shaped protection board. DETAILED DESCRIPTION
[0029] The embodiment of the application provides a high-strength sewing machine accessory casting device, which effectively solves the problem of low service life of the existing device.
[0030] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 indicated, the technical scheme in the embodiment of the application effectively solves the technical problem of low service life of the existing device, and the general idea is as follows:
[0031] The utility model provides a kind of high-strength sewing machine accessory casting casting device for the problems existing in prior art, including bottom plate 1, control cabinet 202 and pouring mechanism 4, the bottom of bottom plate 1 is fixedly connected with four support legs, water tank 6 is placed in the bottom of bottom plate 1, pouring mechanism 4 includes pouring cylinder, sealing cover and pouring nozzle, water tank 6 is located directly below pouring mechanism 4, the top of bottom plate 1 is fixedly connected with pouring bin 2, control cabinet 202 is fixedly installed in the side wall of pouring bin 2, the top surface of pouring bin 2 is provided with skylight 201, the side wall of pouring bin 2 is fixedly connected with fixed plate 203, the top surface of fixed plate 203 is provided with driving mechanism 3, the top surface of bottom plate 1 is fixedly connected with two T-shaped sliding rails 101, two T-shaped sliding rails 101 are slidably connected with moving mechanism 5, driving mechanism 3 includes first motor 301, and first motor 301 is electrically connected with control cabinet 202, and moving mechanism 5 includes mounting bracket 501.
[0032] The middle of the top surface of bottom plate 1 is provided with square groove 102, and the bottom surface of bottom plate 1 is fixedly connected with splash-proof plate 103 on the two sides of square groove 102, and water tank 6 is located below splash-proof plate 103.
[0033] The top surface of bottom plate 1 is fixedly connected with rack 104, the side of rack 104 is provided with L-shaped guard plate 105, L-shaped guard plate 105 is fixedly connected with bottom plate 1, and the end of L-shaped guard plate 105 away from bottom plate 1 faces T-shaped sliding rail 101.
[0034] First motor 301 is fixedly installed on the top surface of fixed plate 203, and the output shaft of first motor 301 is fixedly connected with driving gear 302, and driving gear 302 is engaged with driven gear 303.
[0035] Pouring mechanism 4 is located inside skylight 201, and both ends of pouring mechanism 4 are fixedly connected with rotating rods 401, both rotating rods 401 are rotatably connected with pouring bin 2, one of rotating rods 401 is fixedly connected with driven gear 303 away from pouring mechanism 4, and the inner wall of pouring bin 2 is fixedly connected with baffle 204, and the bottom of baffle 204 is provided with through groove.
[0036] The bottom surface of mounting bracket 501 is provided with two T-shaped sliding grooves 502, two T-shaped sliding grooves 502 are matched with two T-shaped sliding rails 101, the bottom surface of mounting bracket 501 is slidably connected with the top surface of bottom plate 1, and the inner bottom surface of T-shaped sliding groove 502 is spaced apart from the top surface of T-shaped sliding rail 101.
[0037] The top surface of the mounting frame 501 is provided with a placing groove 503, and the inner bottom surface of the placing groove 503 is provided with a gravity sensor 504 which is electrically connected with the control console 202. The inner side of the placing groove 503 is provided with a placing basket 505, and both ends of the placing basket 505 are provided with handles 506. The inner side of the placing basket 505 is provided with a casting mold 507, and the top surface of the casting mold 507 is provided with an inlet 508.
[0038] The side wall of the mounting frame 501 is fixedly connected with a second motor 509 which is electrically connected with the control console 202. The output end of the second motor 509 is fixedly connected with a third gear 510 which is engaged with the rack 104. The side wall of the mounting frame 501 is fixedly connected with a C-shaped protective plate 511 which surrounds the top and side edges of the second motor 509 and the third gear 510. The C-shaped protective plate 511 is located below the L-shaped protective plate 105 away from the bottom plate 1.
[0039] Working principle:
[0040] Firstly, the prefabricated casting mold 507 is placed in the placing basket 505, and then the placing basket 505 is placed in the placing groove 503 through the two handles 506. Then the second motor 509 is started by operating the control console 202. The second motor 509 drives the third gear 510 to rotate. Since the third gear 510 is engaged with the rack 104, the force output by the second motor 509 reversely drives the whole moving mechanism 5 to move, so that the moving mechanism 5 moves below the pouring nozzle of the pouring mechanism 4. This process is automatically controlled by the control console 202. Then the molten metal liquid is poured into the pouring cylinder of the pouring mechanism 4, and finally poured into the inlet 508 through the pouring nozzle, and then flows into the casting mold 507 to perform the pouring operation.
[0041] Secondly, when the pouring is completed, the pouring mechanism 4 still has residual metal liquid. When the casting mold 507 is filled with the required metal liquid, the gravity sensor 504 detects the change of the weight of the placing basket 505 and the casting mold 507 at all times. When the weight reaches the preset value, the first motor 301 is automatically started by the control console 202. The first motor 301 drives the driving gear 302 to rotate, the driving gear 302 drives the driven gear 303 to rotate, the driven gear 303 drives the rotating rod 401 to rotate, and then the pouring mechanism 4 is rotated. The pouring mechanism 4 is rotated to make the pouring nozzle face the sky, so that the metal liquid is not easy to flow out of the pouring nozzle. The residual metal liquid in the pouring nozzle finally drips into the water tank 6 filled with water through the square groove 102.
[0042] Thirdly, during the process that the casting mechanism 4 rotates the angle to make the casting nozzle face the sky, the second motor 509 starts and reverses, and the moving mechanism 5 as a whole moves to the side that the baffle 204 is away from the casting bin 2, so that the moving mechanism 5 is separated from the range of the casting nozzle of the casting mechanism 4.
[0043] Finally, it should be noted that: Obviously, the above examples are merely examples for clearly illustrating the utility model, and are not limited to the implementation. For ordinary skilled in the art, on the basis of the above description, other different forms of changes or variations can also be made. Here, it is not necessary and impossible to enumerate all the implementation. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.
Claims
1. A high-strength sewing machine accessory casting device, comprising a base plate (1), a control console (202) and a casting mechanism (4), a water tank (6) is placed at the bottom of the base plate (1), characterized in that, The top of the bottom plate (1) is fixedly connected with a pouring bin (2), the top surface of the pouring bin (2) is provided with a skylight (201), the side wall of the pouring bin (2) is fixedly connected with a fixed plate (203), the top surface of the fixed plate (203) is provided with a driving mechanism (3), the top surface of the bottom plate (1) is fixedly connected with two T-shaped sliding rails (101), and two T-shaped sliding rails (101) are slidably connected with a moving mechanism (5). The driving mechanism (3) comprises a first motor (301). The moving mechanism (5) comprises a mounting frame (501).
2. A high strength sewing machine accessory casting apparatus as claimed in claim 1, wherein, The middle of the top surface of the bottom plate (1) is provided with a square groove (102), and the bottom surface of the bottom plate (1) is fixedly connected with a splash-proof plate (103) on both sides of the square groove (102); the water tank (6) is located below the splash-proof plate (103).
3. A high strength sewing machine accessory casting apparatus as defined in claim 2 wherein, The top surface of the bottom plate (1) is fixedly connected with a rack (104), the side of the rack (104) is provided with an L-shaped protective plate (105), the L-shaped protective plate (105) is fixedly connected with the bottom plate (1), and the end, away from the bottom plate (1), of the L-shaped protective plate (105) faces the T-shaped sliding rail (101).
4. A high strength sewing machine accessory casting apparatus as defined in claim 3 wherein, The first motor (301) is fixedly installed on the top surface of the fixed plate (203), the output shaft of the first motor (301) is fixedly connected with a driving gear (302), and the driving gear (302) is engagedly connected with a driven gear (303).
5. A high strength sewing machine accessory casting apparatus as defined in claim 4 wherein, The pouring mechanism (4) is located on the inner side of the skylight (201), both ends of the pouring mechanism (4) are fixedly connected with rotating rods (401), both rotating rods (401) are rotatably connected with the pouring bin (2), one end, away from the pouring mechanism (4), of one rotating rod (401) is fixedly connected with the driven gear (303), and the inner wall of the pouring bin (2) is fixedly connected with a baffle (204), and the bottom of the baffle (204) is provided with a through groove.
6. A high strength sewing machine accessory casting apparatus as defined in claim 5 wherein, The bottom surface of the mounting frame (501) is provided with two T-shaped sliding grooves (502), the two T-shaped sliding grooves (502) are matched with the two T-shaped sliding rails (101), and the bottom surface of the mounting frame (501) is slidably connected with the top surface of the bottom plate (1).
7. A high strength sewing machine accessory casting apparatus as defined in claim 6 wherein, The top surface of the mounting frame (501) is provided with a placing groove (503), the inner bottom surface of the placing groove (503) is provided with a gravity sensor (504), the inner side of the placing groove (503) is placed with a placing basket (505), both ends of the placing basket (505) are provided with handles (506), the inner side of the placing basket (505) is placed with a pouring mold (507), and the top surface of the pouring mold (507) is provided with an inlet (508).
8. A high strength sewing machine accessory casting apparatus as defined in claim 7 wherein, A second motor (509) is fixedly connected to the side wall of the mounting bracket (501). A third gear (510) is fixedly connected to the output end of the second motor (509). The third gear (510) meshes with the rack (104). A C-shaped protective plate (511) is fixedly connected to the side wall of the mounting bracket (501). The C-shaped protective plate (511) surrounds the top and sides of the second motor (509) and the third gear (510). The C-shaped protective plate (511) is located below the end of the L-shaped protective plate (105) away from the bottom plate (1).
Citation Information
Patent Citations
A sewing machine parts casting device
CN215033584U