Aluminum oxide ceramic integrated slip casting equipment

By driving a motor to drive a lead screw and gear system, the raw material mixing and wind-assisted cooling of the alumina ceramic slurry molding equipment are realized, which solves the problem of raw material sedimentation and improves molding quality and speed.

CN223507390UActive Publication Date: 2025-11-04ZHANGZHOU RUIWO NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422677458.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-11-04
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

In existing grouting molding equipment, raw materials are prone to sedimentation during long-term static periods, which affects the molding effect of alumina ceramics.

Method used

The drive motor drives the lead screw to rotate, causing the threaded seat to move up and down along the outside of the connecting frame, which in turn causes the height of the grouting head to change. At the same time, it drives the drive gear to rotate, thereby agitating the raw materials in the grout storage tank through the agitator composed of the shaft and the agitator blades, preventing sedimentation. The drive gear also drives the fan blades to generate airflow to accelerate the cooling and molding of the grout.

Benefits of technology

It effectively prevents raw material sedimentation, improves the molding quality of alumina ceramics, and accelerates the cooling and molding rate of the slurry.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of aluminum oxide ceramic manufacturing, and particularly relates to aluminum oxide ceramic integrated slip casting equipment which comprises a base, a connecting frame connected to the top of the base, a guide groove communicated with the outer side of the connecting frame, a mold arranged on the top of the base and corresponding to the front of the connecting frame, and a power component connected to the base. The stirring component is arranged on the base and synchronously acts along with the power component, the grouting component is connected to the base, raw materials are injected into a mold, the driving motor drives the lead screw to rotate, so that the threaded seat moves up and down along the outer side of the connecting frame, and then the height position of the grouting head is driven to be changed for grouting. The screw rod drives the driving gear to rotate, the driven gear rotates along with the driving gear, the gearbox is driven to act through the shaft rod, and then the stirring piece composed of the shaft rod and the stirring blades is driven to rotate to stir raw materials in the slurry storage box, so that the raw materials are prevented from precipitating.
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Description

Technical Field

[0001] This utility model relates to the field of alumina ceramic manufacturing technology, specifically to an integrated alumina ceramic slurry casting equipment. Background Technology

[0002] Alumina ceramics are ceramic materials primarily composed of alumina, used in thick-film integrated circuits. Alumina ceramics possess good electrical conductivity, mechanical strength, and high-temperature resistance. There are various molding methods for alumina ceramics, including injection molding.

[0003] In existing injection molding equipment, the raw materials in the storage tank remain stationary during the injection process, which can lead to sedimentation and affect the subsequent molding effect. Utility Model Content

[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0005] Therefore, the purpose of this utility model is to provide an integrated alumina ceramic grouting molding device. The drive motor drives the lead screw to rotate, causing the threaded seat to move up and down along the outside of the connecting frame, thereby changing the height position of the grouting head for grouting. The lead screw drives the drive gear to rotate, and the driven gear follows the drive gear to rotate. Through the shaft, the gearbox is driven to rotate, thereby driving the stirring component composed of the shaft and stirring blades to rotate, agitating the raw materials in the grout storage tank and preventing the raw materials from settling.

[0006] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0007] An integrated alumina ceramic injection molding equipment, comprising:

[0008] The base serves as a connecting base, with a connecting frame connected to the top of the base. A guide groove is connected to the outside of the connecting frame, and a mold is provided on the top of the base corresponding to the front of the connecting frame.

[0009] The power unit, connected to the base, provides power to drive the grouting components to move up and down for grouting.

[0010] The stirring component is placed on the base and moves synchronously with the power component.

[0011] The grouting component is connected to the base and injects the raw material into the mold.

[0012] As a preferred embodiment of the integrated alumina ceramic injection molding equipment of this utility model, the power component includes a drive motor installed in the base, a lead screw connected to the output end of the drive motor, a threaded seat screwed onto the lead screw, a guide seat integrally formed on the outside of the threaded seat and slidingly engaged with the guide groove, and a connecting seat provided on the outside of the guide seat.

[0013] In a preferred embodiment of the integrated alumina ceramic injection molding equipment described in this utility model, a drive gear is connected to the bottom outer side of the lead screw, and the drive gear rotates synchronously with the lead screw.

[0014] As a preferred embodiment of the integrated alumina ceramic injection molding equipment of this utility model, the stirring component includes a driven gear rotatably connected to the bottom of the connecting frame. The driven gear meshes with the driving gear for transmission. The driven gear is connected to the input shaft of the gearbox. The gearbox is installed on the top of the base. The output end of the gearbox is connected to the shaft.

[0015] As a preferred embodiment of the integrated alumina ceramic grouting molding equipment of this utility model, the grouting component includes a grout storage tank connected to the top of the base, a grout injector installed on the top of the grout storage tank, a connecting pipe connected to the output end of the grout injector, and a grouting head connected to the other end of the connecting pipe. The grouting head is connected to the outside of the connecting seat and is positioned above the mold.

[0016] As a preferred embodiment of the integrated alumina ceramic injection molding equipment of this utility model, the shaft extends into the slurry storage tank, and multiple sets of stirring blades are connected in a ring at equal intervals on the outer side of the shaft.

[0017] As a preferred embodiment of the integrated alumina ceramic injection molding equipment of this utility model, the base is provided with a ventilation component, which includes a transmission gear rotatably connected to the outside of the connecting frame. The transmission gear meshes with the drive gear, and a connecting rod is connected to the outside of the transmission gear, with fan blades connected to the connecting rod.

[0018] As a preferred embodiment of the integrated alumina ceramic injection molding equipment of this utility model, the base is connected to the top of the air box, the air box is set to cover the outside of the fan blade, the air box outlet is connected to the air duct, and the air duct is set to correspond to the mold.

[0019] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0020] The drive motor rotates the lead screw, causing the threaded seat to move up and down along the outside of the connecting frame. This, in turn, changes the height of the grouting head for grouting. The lead screw also drives the drive gear to rotate, and the driven gear follows the drive gear. This, in turn, drives the gearbox to rotate, which in turn drives the agitator, consisting of the shaft and agitator blades, to rotate. This agitates the raw materials in the grout storage tank, preventing sedimentation. At the same time, the drive gear drives the transmission gear to rotate, which in turn drives the fan blades to rotate from inside the air box, generating airflow. This airflow acts on the outside of the mold through the air duct, helping to accelerate the cooling and molding rate of the grout. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This utility model Figure 1 Partial structural diagram;

[0024] Figure 3 This utility model Figure 2 Schematic diagram of the exploded structure.

[0025] In the diagram: 100 base, 110 connecting frame, 111 guide groove, 120 mold, 200 power component, 210 drive motor, 211 lead screw, 212 drive gear, 220 threaded seat, 221 guide seat, 230 connecting seat, 300 mixing component, 310 driven gear, 320 gearbox, 321 shaft, 322 mixing blade, 400 grouting component, 410 grout storage tank, 420 grout injector, 421 connecting pipe, 422 grouting head, 500 ventilation component, 510 transmission gear, 511 connecting rod, 520 fan blade, 530 air box, 531 air duct. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0030] This utility model provides an integrated alumina ceramic injection molding equipment. Please refer to [link / reference]. Figure 1-3 It includes a base 100, a power unit 200, a mixing unit 300, and a grouting unit 400;

[0031] Please continue reading. Figure 1 The base 100 serves as a connecting base, and a connecting frame 110 is connected to the top of the base 100. A guide groove 111 is connected to the outside of the connecting frame 110, and a mold 120 is provided on the top of the base 100 in front of the connecting frame 110.

[0032] Please continue reading. Figure 1-3 The power unit 200 is connected to the base 100 and provides power to drive the grouting unit 400 to move up and down to grout.

[0033] The power unit 200 includes a drive motor 210 threadedly connected to the base 100. The output end of the drive motor 210 is connected to a lead screw 211. A threaded seat 220 is screwed onto the lead screw 211. The rotation direction of the threaded seat 220 is limited by the guide seat 221 and the guide groove 111, so that when the lead screw 211 rotates, the threaded seat 220 moves up and down along the outside of the connecting frame 110. The outer side of the threaded seat 221 is integrally formed with a guide seat 221 that slides and limits the guide groove 111. A connecting seat 230 is provided on the outer side of the guide seat 221. A drive gear 212 is connected to the bottom of the outer side of the lead screw 211. The drive gear 212 rotates synchronously with the lead screw 211.

[0034] action:

[0035] The drive motor 210 works, driving the lead screw 211 to rotate, causing the threaded seat 220 to move up and down along the outside of the connecting frame 110;

[0036] Please continue reading. Figure 2-3 The stirring component 300 is placed on the base 100 and moves synchronously with the power component 200;

[0037] The stirring component 300 includes a driven gear 310 rotatably connected to the bottom of the connecting frame 110. The driven gear 310 meshes with the driving gear 212 for transmission. The driven gear 310 is connected to the input shaft of the gearbox 320. The gearbox 320 is threadedly connected to the top of the base 100. The output end of the gearbox 320 is connected to the shaft 321.

[0038] The shaft 321 extends into the slurry storage tank 410, and multiple sets of stirring blades 322 are connected in a ring at equal intervals on the outer side of the shaft 321.

[0039] action:

[0040] Driven gear 310 rotates following drive gear 212, and drives gearbox 320 to move via shaft 321, which in turn drives agitator composed of shaft 321 and agitator blade 322 to rotate, stirring the raw material in slurry tank 410 to prevent sedimentation.

[0041] Please continue reading. Figure 1-3 The grouting component 400 is connected to the base 100 and injects the raw material into the mold 120;

[0042] Grouting component 400 includes a grout storage tank 410 connected to the top of base 100 by a positioning bolt. A grouting device 420 is screwed onto the top of the grout storage tank 410. A connecting pipe 421 is connected to the output end of the grouting device 420. The other end of the connecting pipe 421 is connected to a grouting head 422. The grouting head 422 is threaded to the outside of the connecting seat 230. The grouting head 422 is positioned above the mold 120.

[0043] The grouting device 420 transports the raw material in the grout storage tank 410 to the grouting head 422 through the connecting pipe 421, and then inputs the raw material into the mold 120 through the grouting head 422.

[0044] Please continue reading. Figure 3 The base 100 is provided with a ventilation component 500. The ventilation component 500 includes a transmission gear 510 rotatably connected to the outside of the connecting frame 110. The transmission gear 510 meshes with the drive gear 212. A connecting rod 511 is connected to the outside of the transmission gear 510. A fan blade 520 is connected to the connecting rod 511. A wind box 530 is connected to the top of the base 100. The wind box 530 covers the outside of the fan blade 520. A duct 531 is connected to the air outlet of the wind box 530. The duct 531 is set to correspond to the mold 120.

[0045] action:

[0046] The drive gear 212 drives the transmission gear 510 to move, which in turn drives the fan blade 520 to rotate from inside the air box 530 to generate wind power. The wind power acts on the outside of the mold 120 through the air duct 531 to help accelerate the cooling and molding rate of the slurry.

[0047] Working principle: When in use, the drive motor 210 drives the lead screw 211 to rotate, causing the threaded seat 220 to move up and down along the outside of the connecting frame 110, thereby changing the height position of the grouting head 422 for grouting. The lead screw 211 drives the drive gear 212 to rotate, and the driven gear 310 follows the drive gear 212 to rotate. Through the shaft 321, the gearbox 320 is driven to rotate, thereby driving the stirring component composed of the shaft 321 and the stirring blade 322 to rotate, stirring the raw materials in the slurry storage tank 410 to prevent the raw materials from settling. At the same time, the drive gear 212 drives the transmission gear 510 to rotate, thereby driving the fan blade 520 to rotate from the air box 530 to generate wind. The wind force acts on the outside of the mold 120 through the air duct 531 to help accelerate the cooling and molding rate of the slurry.

[0048] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An integrated alumina ceramic injection molding equipment, characterized in that, include: The base (100) serves as a connecting base, and a connecting frame (110) is connected to the top of the base (100). A guide groove (111) is connected to the outside of the connecting frame (110), and a mold (120) is provided on the top of the base (100) in front of the connecting frame (110). A power unit (200) is connected to a base (100) and provides power to drive the grouting unit (400) to move up and down to grout. The stirring component (300) is placed on the base (100) and moves synchronously with the power component (200); The grouting component (400) is connected to the base (100) and injects the raw material into the mold (120).

2. The integrated alumina ceramic injection molding equipment according to claim 1, characterized in that, The power component (200) includes a drive motor (210) installed in the base (100). The output end of the drive motor (210) is connected to a lead screw (211). A threaded seat (220) is screwed onto the lead screw (211). A guide seat (221) that is slidably connected to the outside of the threaded seat (220) and limits the guide groove (111) is connected. A connecting seat (230) is provided on the outside of the guide seat (221).

3. The integrated alumina ceramic injection molding equipment according to claim 2, characterized in that, The lead screw (211) is connected to a drive gear (212) at its outer bottom, and the drive gear (212) rotates synchronously with the lead screw (211).

4. The integrated alumina ceramic injection molding equipment according to claim 3, characterized in that, The stirring component (300) includes a driven gear (310) rotatably connected to the bottom of the connecting frame (110). The driven gear (310) meshes with the driving gear (212) for transmission. The driven gear (310) is connected to the input shaft of the gearbox (320). The gearbox (320) is mounted on the top of the base (100). The output end of the gearbox (320) is connected to the shaft (321).

5. The integrated alumina ceramic injection molding equipment according to claim 4, characterized in that, The grouting component (400) includes a grout storage tank (410) connected to the top of the base (100), a grout injector (420) installed on the top of the grout storage tank (410), a connecting pipe (421) connected to the output end of the grout injector (420), and the other end of the connecting pipe (421) connected to the grouting head (422). The grouting head (422) is connected to the outside of the connecting seat (230), and the grouting head (422) is positioned above the mold (120).

6. The integrated alumina ceramic injection molding equipment according to claim 5, characterized in that, The shaft (321) extends into the slurry storage tank (410), and multiple sets of stirring blades (322) are connected in a ring at equal intervals on the outer side of the shaft (321).

7. The integrated alumina ceramic injection molding equipment according to claim 6, characterized in that, The base (100) is provided with a ventilation component (500), which includes a transmission gear (510) rotatably connected to the outside of the connecting frame (110). The transmission gear (510) meshes with the drive gear (212) for transmission. A connecting rod (511) is connected to the outside of the transmission gear (510), and a fan blade (520) is connected to the connecting rod (511).

8. The integrated alumina ceramic injection molding equipment according to claim 6, characterized in that, The base (100) is connected to the top of the bellows (530), which is set to cover the outside of the fan blades (520). The air outlet of the bellows (530) is connected to the air duct (531), which is set to correspond to the mold (120).