Hot melting combination automatic production equipment for radiator buckle

The use of optical sensors and hydraulic-pneumatic systems in automated production equipment enables precise welding of radiator fasteners, solving the problem of low efficiency in manual operation and improving product quality and production efficiency.

CN223507696UActive Publication Date: 2025-11-04XINYANG TONGYU ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422833455.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-11-04
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

In the current production of radiator fasteners, the hot-melt bonding process relies on manual operation, resulting in low efficiency, unstable product quality, insufficient positioning accuracy, and affecting the bonding strength and appearance quality.

Method used

Automated production equipment is used, optical sensors monitor the position of the fasteners, pneumatic actuators and electro-hydraulic telescopic rods achieve precise welding, and temperature sensors monitor the welding temperature to ensure welding quality and positional accuracy.

Benefits of technology

It improves welding precision and production efficiency, ensures product quality consistency and reliability, and meets the needs of large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The hot melting combination automatic production equipment comprises a base station, the upper surface of the base station is fixedly connected with a welding chamber, the back face of the base station is fixedly connected with a clamping frame, the inner wall of the clamping frame is connected with a waste storage box in a clamped mode, and the inner wall of the welding chamber is fixedly connected with a conveyor. According to the utility model, the transmission machine is started through the touch panel, raw materials of the radiator buckle can be placed on the transmission machine, the buckle is conveyed into the welding chamber through the transmission machine, and then the optical sensor on the power supply seat is used for monitoring the position of the buckle, so that whether the buckle reaches the welding position or not can be accurately judged; the position of the buckle in the welding process is more accurate, when the buckle reaches the welding position, the conveyor stops running, meanwhile, the pneumatic driver is started, the pneumatic telescopic rod stretches out and drives the limiting frame to move towards the middle, the buckle is fixed and limited, and welding deviation caused by the position change of the buckle can be avoided.
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Description

Technical Field

[0001] This application relates to the field of computer accessories, and more particularly to an automated production equipment for heat sink mounting brackets using thermofusion bonding. Background Technology

[0002] In today's industrial production field, heat sink mounting brackets are important connecting components. Their quality and production efficiency play a crucial role in the performance of heat sinks and the overall production benefits. The CPU is the computing and control core of a computer system. During computer assembly, in order to cool the CPU, a heat sink needs to be installed on the CPU. Heat sink installation requires a heat sink mounting bracket as its base.

[0003] Common radiator fastener manufacturing methods often require extensive manual labor in the hot-melt bonding process, which is not only inefficient but also makes it difficult to guarantee the stability and consistency of product quality. Manual hot-melt bonding of radiator fasteners has limited positioning accuracy and is prone to deviations, resulting in inaccurate fastener connections and affecting product performance and reliability. Furthermore, manual control of hot-melt temperature and time is difficult to achieve precisely, easily leading to over- or under-melt, which in turn affects the bonding strength and appearance quality of the fasteners. Therefore, we propose an automated hot-melt bonding production equipment for radiator fasteners to solve these problems. Summary of the Invention

[0004] The purpose of this invention is to provide an automated production equipment for the hot-melt bonding of radiator fasteners, so as to solve the problems mentioned in the background art.

[0005] The embodiments of this application adopt the following technical solutions:

[0006] An automated production line for hot-melt bonding of radiator fasteners includes a base. A welding chamber is fixedly connected to the upper surface of the base. A bracket is fixedly connected to the back of the base. A waste collection box is attached to the inner wall of the bracket. A conveyor is fixedly connected to the inner wall of the welding chamber. Two power supply sockets are fixedly connected to the inner wall of the welding chamber. A set of optical sensors is fixedly connected to the side of each power supply socket that is close to each other. Two air purifiers are attached to the upper surface of the welding chamber. A mounting frame is fixedly embedded in the inner top wall of the welding chamber. A [missing information - likely a device or component] is fixedly connected to the inner wall of the mounting frame. An electro-hydraulic telescopic rod is provided, with a welding head fixedly connected to its bottom surface. A temperature sensor is fixedly embedded in the bottom surface of the welding head. Pneumatic actuators are fixedly connected to both the front and back of the welding chamber. Pneumatic telescopic rods are fixedly embedded in both the front and back of the welding chamber. The output ends of the two pneumatic actuators are connected to the pneumatic telescopic rods through conduits. The sides of the two pneumatic telescopic rods that are close to each other penetrate the welding chamber and extend into its interior. Limit frames are fixedly connected to the sides of the two pneumatic telescopic rods that are close to each other.

[0007] Preferably, a support plate is fixedly connected to the bottom surface of the base, and two support feet are fixedly connected to the bottom surface of the support plate, with an anti-slip pad fixedly connected to the bottom surface of each support foot.

[0008] Preferably, a touch panel is fixedly connected to the front of the base, and a master control switch is fixedly connected to the front of the touch panel.

[0009] Preferably, a potential base is fixedly connected to the front of the base, and an alarm buzzer is fixedly connected to the front of the potential base.

[0010] Preferably, two observation windows are provided on both the front and back of the welding chamber.

[0011] Preferably, a set of drive seats is fixedly connected to the inner top wall of the welding chamber, and a set of fan blades is snapped onto the outer surface of each drive seat.

[0012] Preferably, each of the two pneumatic actuators has two support blocks fixedly connected to its bottom surface, and the side of each set of support blocks that is close to the other is fixedly connected to the outer surface of the base.

[0013] The above-described technical solutions adopted in the embodiments of this application can achieve the following beneficial effects:

[0014] Firstly, by starting the conveyor via the touch panel, the raw materials for the radiator fasteners can be placed on the conveyor, which then transports the fasteners to the welding chamber. Optical sensors on the power supply base monitor the position of the fasteners, accurately determining whether they have reached the welding position. This ensures more precise positioning of the fasteners during the welding process, thereby improving welding accuracy. When the fasteners reach the welding position, the conveyor stops running, and the pneumatic actuator is activated. The pneumatic telescopic rod extends and moves the limit frame towards the center, fixing and limiting the fasteners. This prevents welding deviations caused by changes in the fastener's position, ensuring the accuracy and stability of the welded area.

[0015] Secondly, the electro-hydraulic telescopic rod can drive the welding head down to perform a heat fusion bonding operation on the fastener. The temperature sensor monitors the welding temperature in real time, ensuring that the welding process is within a suitable temperature range and guaranteeing the stability of the welding quality. After welding is completed, the electro-hydraulic telescopic rod rises and drives the pneumatic telescopic rod to retract, the limit frame releases the fastener, and the conveyor restarts to transport the welded fastener out of the welding chamber. The continuous production method can greatly improve production efficiency and meet the needs of large-scale production. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0017] Figure 1 Here is a three-dimensional structural schematic diagram of this utility model;

[0018] Figure 2 Here is a three-dimensional structural diagram of the present invention from a rear view.

[0019] Figure 3 Here is a three-dimensional structural diagram of the present invention from a right-hand perspective;

[0020] Figure 4 Here is a three-dimensional structural diagram of the welding head in this utility model.

[0021] In the diagram: 1. Base; 2. Support plate; 3. Support foot; 4. Anti-slip mat; 5. Potential base; 6. Alarm buzzer; 7. Touch panel; 8. Master switch; 9. Welding chamber; 10. Observation window; 11. Pneumatic telescopic rod; 12. Pneumatic actuator; 13. Support block; 14. Drive base; 15. Fan blade; 16. Transmission machine; 17. Air purifier; 18. Mounting bracket; 19. Electro-hydraulic telescopic rod; 20. Card holder; 21. Waste collection bin; 22. Temperature sensor; 23. Welding head; 24. Power supply base; 25. Optical sensor; 26. Limiting bracket. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions of this application will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0023] The technical solutions provided by the various embodiments of this application are described in detail below with reference to the accompanying drawings.

[0024] Please see Figure 1-4 This utility model provides a technical solution for an automated production equipment for the hot-melt bonding of radiator fasteners:

[0025] An automated production line for hot-melt bonding of radiator fasteners includes a base 1. A welding chamber 9 is fixedly connected to the upper surface of the base 1. A bracket 20 is fixedly connected to the back of the base 1. A waste collection box 21 is attached to the inner wall of the bracket 20. A conveyor 16 is fixedly connected to the inner wall of the welding chamber 9. Two power supply bases 24 are fixedly connected to the inner wall of the welding chamber 9. A set of optical sensors 25 is fixedly connected to the side of each power supply base 24 that is close to each other. Two air purifiers 17 are attached to the upper surface of the welding chamber 9. A mounting frame 18 is fixedly embedded in the inner top wall of the welding chamber 9. An electric hydraulic telescopic rod 19 is fixedly connected to the inner wall of the mounting frame 18. A welding head 23 is fixedly connected to the bottom surface of the electric hydraulic telescopic rod 19. A temperature sensor is fixedly embedded in the bottom surface of the welding head 23. Sensor 22, pneumatic actuators 12 are fixedly connected to both the front and back of welding chamber 9, and pneumatic telescopic rods 11 are fixedly embedded in both the front and back of welding chamber 9. The output ends of the two pneumatic actuators 12 are connected to the pneumatic telescopic rods 11 through conduits. The sides of the two pneumatic telescopic rods 11 that are close to each other penetrate the welding chamber 9 and extend into the interior of the welding chamber 9. Limiting frames 26 are fixedly connected to the sides of the two pneumatic telescopic rods 11 that are close to each other. When the electric hydraulic telescopic rod 19 rises and drives the pneumatic telescopic rod 11 to retract, the limiting frame 26 releases the fastener, and the conveyor 16 starts again to transport the welded fastener out of the welding chamber 9. The continuous production method can greatly improve production efficiency and meet the needs of large-scale production.

[0026] In this embodiment, a support plate 2 is fixedly connected to the bottom surface of the base 1, and two support feet 3 are fixedly connected to the bottom surface of the support plate 2. Each support foot 3 has an anti-slip pad 4 fixedly connected to its bottom surface. The support feet 3 improve the stability of the device. A touch panel 7 is fixedly connected to the front of the base 1, and a master control switch 8 is fixedly connected to the front of the touch panel 7. The touch panel 7 facilitates the operation of the device by the staff. A potential base 5 is fixedly connected to the front of the base 1, and an alarm buzzer 6 is fixedly connected to the front of the potential base 5. The alarm buzzer 6 helps the staff understand the operating status of the equipment.

[0027] In this embodiment, two observation windows 10 are provided on both the front and back of the welding chamber 9. Through the observation windows 10, the staff can easily understand the working process of the equipment. A set of drive seats 14 are fixedly connected to the inner top wall of the welding chamber 9. A set of fan blades 15 are snapped onto the outer surface of each drive seat 14. With the cooperation of the above structures, the fastener can be cooled by blowing air. Two support blocks 13 are fixedly connected to the bottom surface of the two pneumatic actuators 12. The side of the two sets of support blocks 13 that are close to each other are fixedly connected to the outer surface of the base 1. The support blocks 13 can support and fix the pneumatic actuators 12.

[0028] Working Principle: When using this automated production equipment for the hot-melt bonding of radiator fasteners, the user first moves the device to the location for installation and connects it to the power supply. Then, the user turns on the main control switch 8 and starts the conveyor 16 via the touch panel 7. The raw materials for the radiator fasteners are placed on the conveyor 16, which transports the fasteners to the welding chamber 9. The optical sensor 25 on the power supply base 24 monitors the position of the fasteners. When the fasteners reach the welding position, the conveyor 16 stops running and the pneumatic drive 12 is started. The pneumatic telescopic rod 11 extends and moves the limit frame 26 to the center to fix and limit the fasteners. Then, the electric hydraulic telescopic rod 19 is started, which lowers the welding head 23 to perform the hot-melt bonding operation on the fasteners. The temperature sensor 22 monitors the welding temperature in real time to ensure the welding quality. After welding is completed, the electric hydraulic telescopic rod 19 rises and retracts the pneumatic telescopic rod 11. The limit frame 26 releases the fasteners, and the conveyor 16 starts again to transport the welded fasteners out of the welding chamber 9.

[0029] The above description is merely an embodiment of this application and is not intended to limit the scope of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of the claims of this application.

Claims

1. An automated production equipment for heat fusion bonding of radiator fasteners, comprising a base (1), characterized in that: A welding chamber (9) is fixedly connected to the upper surface of the base (1). A card holder (20) is fixedly connected to the back of the base (1). A waste collection box (21) is attached to the inner wall of the card holder (20). A conveyor (16) is fixedly connected to the inner wall of the welding chamber (9). Two power supply bases (24) are fixedly connected to the inner wall of the welding chamber (9). A set of optical sensors (25) is fixedly connected to the side of each of the two power supply bases (24) that are close to each other. Two air purifiers (17) are attached to the upper surface of the welding chamber (9). An installation frame (18) is fixedly embedded in the inner top wall of the welding chamber (9). An electric hydraulic telescopic rod (19) is fixedly connected to the inner wall of the installation frame (18). A welding head (23) is fixedly connected to the bottom surface of the hydraulic telescopic rod (19). A temperature sensor (22) is fixedly embedded in the bottom surface of the welding head (23). Pneumatic actuators (12) are fixedly connected to the front and back of the welding chamber (9). Pneumatic telescopic rods (11) are fixedly embedded in the front and back of the welding chamber (9). The output ends of the two pneumatic actuators (12) are connected to the pneumatic telescopic rods (11) through conduits. The two pneumatic telescopic rods (11) are close to each other on one side, which penetrates the welding chamber (9) and extends into the interior of the welding chamber (9). Limiting frames (26) are fixedly connected to the two pneumatic telescopic rods (11) on one side.

2. The automated production equipment for hot-melt bonding of radiator fasteners according to claim 1, characterized in that: The base (1) has a support plate (2) fixedly connected to its bottom surface. The support plate (2) has two support feet (3) fixedly connected to its bottom surface. Each support foot (3) has an anti-slip pad (4) fixedly connected to its bottom surface.

3. The automated production equipment for hot-melt bonding of radiator fasteners according to claim 1, characterized in that: A touch panel (7) is fixedly connected to the front of the base (1), and a master control switch (8) is fixedly connected to the front of the touch panel (7).

4. The automated production equipment for hot-melt bonding of radiator fasteners according to claim 1, characterized in that: A potential base (5) is fixedly connected to the front of the base (1), and an alarm buzzer (6) is fixedly connected to the front of the potential base (5).

5. The automated production equipment for hot-melt bonding of radiator fasteners according to claim 1, characterized in that: Two observation windows (10) are provided on both the front and back of the welding chamber (9).

6. The automated production equipment for hot-melt bonding of radiator fasteners according to claim 1, characterized in that: A set of drive seats (14) is fixedly connected to the inner top wall of the welding chamber (9), and a set of fan blades (15) are snapped onto the outer surface of each drive seat (14).

7. The automated production equipment for hot-melt bonding of radiator fasteners according to claim 1, characterized in that: Two support blocks (13) are fixedly connected to the bottom surface of each of the two pneumatic actuators (12), and the side of each of the two sets of support blocks (13) that are close to each other is fixedly connected to the outer surface of the base (1).