Electric vehicle, frame structure and wind scooper
By using a modular design for the air duct and frame structure, the problem of the air duct being unable to adapt to different vehicle models was solved, enabling flexible combination and replacement of the air duct, improving system adaptability and reducing costs.
Patent Information
- Application Number
- CN202422980895.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing air deflectors are mostly customized for a single vehicle model and cannot be adapted to different models, resulting in the need for redesign.
The design incorporates a detachable front shroud, active air intake grille, and rear shroud, combined with a modular frame structure, allowing for flexible combinations and replacements for different vehicle models.
It improves the system's adaptability and versatility, reduces development and manufacturing costs, simplifies the assembly process, and enhances the interchangeability and stability of components.
Smart Images

Figure CN223508086U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electric vehicles, and in particular to an electric vehicle, a frame structure, and a wind deflector. Background Technology
[0002] With the rapid development of the automotive industry, automakers have placed higher demands on the design of vehicle cooling systems in order to improve vehicle performance and meet increasingly stringent emission standards.
[0003] Chinese Patent Application No. 202120906730.3 discloses an air guide cover, a cooling module, and a vehicle. The air guide cover includes a ventilation cavity and a cover body surrounding the ventilation cavity. The cover body includes an air inlet and an air outlet. The air inlet of the cover body can connect to the air intake grille of the vehicle to allow ambient air to flow into the ventilation cavity. The air outlet of the cover body can cover the heat dissipation surface of the cooling body of the vehicle to allow ambient air to blow from the ventilation cavity and pass through the heat dissipation surface.
[0004] Existing air deflectors are mostly customized for a single vehicle model. When they need to be adapted to different vehicle models, they often need to be redesigned. Utility Model Content
[0005] Therefore, there is a need to provide an electric vehicle, a frame structure, and an air deflector to solve the problem that existing air deflectors are mostly customized for a single vehicle model and are not compatible with other vehicle models.
[0006] To achieve the above objectives, this embodiment provides an air guide shroud, comprising:
[0007] The front air guide cover has a front slot that extends through both the front and rear sides;
[0008] An active air intake grille, located behind the front shroud, detachably connected to the front shroud, with the front slot directing airflow towards the active air intake grille; and
[0009] The rear air guide cover has a rear slot that runs through both the front and rear sides. The active air intake grille is fitted into the rear slot. The rear air guide cover and the active air intake grille are detachably connected.
[0010] Furthermore, the front air shroud is engaged with the active air intake grille.
[0011] Furthermore, the rear air deflector is interference-fitted with the active air intake grille.
[0012] Furthermore, a sponge pad is provided at the interference fit contact area between the rear air guide shroud and the active air intake grille.
[0013] Furthermore, the cross-section of the end of the rear slot facing the active air intake grille is trapezoidal.
[0014] To achieve the above objectives, this embodiment also provides a vehicle frame structure, including:
[0015] Upper anti-collision beam, wherein the upper anti-collision beam is arranged laterally along the vehicle frame structure;
[0016] A lower anti-collision beam is provided, which is arranged laterally along the vehicle frame structure and is located below the upper anti-collision beam;
[0017] A cooling module, located behind the upper anti-collision beam; and
[0018] The air guide shroud is the air guide shroud described in any of the above embodiments. The upper ends of the front air guide shroud and the active air intake grille are both threadedly connected to the upper anti-collision beam. The lower ends of the front air guide shroud and the active air intake grille are simultaneously threadedly connected to the lower anti-collision beam. The rear air guide shroud is connected to the cooling module.
[0019] Furthermore, the air guide shroud is located between the upper anti-collision beam and the lower anti-collision beam, avoiding the Z-direction air intake area of the upper anti-collision beam and the lower anti-collision beam.
[0020] To achieve the above objectives, this embodiment also provides an electric vehicle, including the frame structure as described in any of the above embodiments.
[0021] Unlike existing technologies, the above technical solution has the following beneficial effects:
[0022] The detachable connection design between the front air deflector, active grille, and rear air deflector allows these components to be flexibly combined and replaced according to the specific needs of different vehicle models. This modular design not only improves the system's adaptability but also simplifies the assembly process. As a platform-based product, the active grille can be applied to a variety of different vehicle models without the need to design and manufacture new components for each model. This not only reduces development and manufacturing costs but also improves the commonality and interchangeability of parts. Attached Figure Description
[0023] Figure 1 This is an exploded view of the air guide shroud in this embodiment;
[0024] Figure 2 This is a perspective view of the air guide shroud in this embodiment;
[0025] Figure 3 This is one of the cross-sectional structural diagrams of the air guide shroud in this embodiment;
[0026] Figure 4 This is the second schematic diagram of the cross-sectional structure of the air guide shroud in this embodiment.
[0027] Explanation of reference numerals in the attached figures:
[0028] 1. Front air guide cover; 11. Front slot;
[0029] 2. Active air intake grille; 21. Clip-on; 22. Interference fit; 23. Bolt;
[0030] 3. Rear air guide cover; 31. Rear slot;
[0031] 4. Upper anti-collision beam;
[0032] 5. Lower anti-collision beam;
[0033] 6. Cooling module;
[0034] 7. Sponge pad. Detailed Implementation
[0035] To illustrate the possible application scenarios, technical principles, implementable specific solutions, and achievable objectives and effects of this application in detail, the following description, in conjunction with the listed specific embodiments and accompanying drawings, provides a detailed explanation. The embodiments described herein are merely illustrative of the technical solutions of this application and are therefore intended to limit the scope of protection of this application.
[0036] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.
[0037] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.
[0038] In the description of this application, the term "and / or" is used to describe the logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and A and B exist simultaneously. Additionally, the character " / " in this document generally indicates that the preceding and following objects have an "or" logical relationship.
[0039] In this application, terms such as “first” and “second” are used only to distinguish one entity or operation from another, and do not necessarily require or imply any actual quantity, hierarchy or order relationship between these entities or operations.
[0040] Unless otherwise specified, the use of terms such as “comprising,” “including,” “having,” or other similar expressions in this application is intended to cover non-exclusive inclusion, which does not exclude the presence of additional elements in a process, method, or product that includes the stated elements, such that a process, method, or product that includes a list of elements may include not only those defined elements but also other elements not expressly listed, or elements inherent to such a process, method, or product.
[0041] As understood in the Examination Guidelines, in this application, expressions such as "greater than," "less than," and "exceeding" are understood to exclude the stated number; expressions such as "above," "below," and "within" are understood to include the stated number. Furthermore, in the description of the embodiments in this application, "multiple" means two or more (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups" and "multiple times," unless otherwise explicitly specified.
[0042] In the description of the embodiments of this application, the space-related expressions used, such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or drawings. They are only for the purpose of describing the specific embodiments of this application or for the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.
[0043] Unless otherwise expressly specified or limited, the terms "installation," "connection," "linking," "fixing," and "setting," as used in the description of the embodiments of this application, should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two components or the interaction between two components. For those skilled in the art to which this application pertains, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.
[0044] Please see Figures 1 to 4 This embodiment provides an air guide cover, including:
[0045] Front air guide cover 1, the front air guide cover 1 is provided with a front slot 11 that runs through the front and rear sides;
[0046] An active air intake grille 2 is located behind the front shroud 1 and is detachably connected to the front shroud 1. A front slot 11 directs airflow towards the active air intake grille 2.
[0047] The rear air guide shroud 3 has a rear slot 31 that runs through both the front and rear sides. The active air intake grille 2 is fitted in the rear slot 31. The rear air guide shroud 3 and the active air intake grille 2 are detachably connected.
[0048] When the vehicle is in motion, the front slot 11 of the front air deflector 1 guides outside air to the active air intake grille 2. The active air intake grille 2 further regulates and controls the airflow, which flows through the rear slot 31 of the rear air deflector 3 to the cooling module 6 for effective cooling.
[0049] The detachable connection design between the front air deflector 1, the active air intake grille 2, and the rear air deflector 3 allows these components to be flexibly combined and replaced according to the specific needs of different vehicle models. This modular design not only improves the system's adaptability but also simplifies the assembly process.
[0050] As a platform-based product, the Active Grille 2 can be applied to a variety of different vehicle models, eliminating the need to design and manufacture new components for each model. This not only reduces development and manufacturing costs but also improves the commonality and interchangeability of parts.
[0051] Please see Figure 3 and Figure 4 In this embodiment, the front air shroud 1 is snapped into the active air intake grille 2.
[0052] Optionally, the top and bottom of the front air shroud 1 are designed with snap-fit structures, such as protruding snaps or grooves. The active air intake grille 2 is located on the outside of the front air shroud 1, and its corresponding position is designed with a slot or hook that matches the snap-fit structure of the front air shroud 1. The front air shroud 1 engages with the active air intake grille 2 from front to back, with the snaps of the front air shroud 1 aligned with the slots of the active air intake grille 2, so that the snaps are fully inserted into the slots, achieving a secure engagement 21, wherein the snaps and slots are vertically opposite each other.
[0053] Please see Figure 3 and Figure 4In this embodiment, the rear air duct 3 and the active air intake grille 2 are interference-fitted 22. The inner wall of the rear air duct is designed with a slightly reduced size, and the outer diameter of the active air intake grille 2 is slightly larger than the inner diameter of the rear air duct 3 to achieve the interference fit 22 between the two. This prevents loosening caused by vibration or impact during vehicle operation and improves the reliability and safety of the system.
[0054] Please see Figure 3 and Figure 4 In this embodiment, a sponge pad 7 is provided at the contact area of the interference fit 22 between the rear air deflector 3 and the active air intake grille 2. The sponge pad 7 can be a flexible material, such as foam rubber or polyurethane sponge 7, that is adhered to the inner wall of the rear air deflector 3 or the outer surface of the active air intake grille 2. The use of the sponge pad 7 not only enhances the stability of the connection, but also plays a role in shock absorption and sound insulation, reducing noise and vibration during vehicle operation and improving driving comfort.
[0055] Please see Figure 1 and Figure 2 In this embodiment, the cross-section of the port of the rear slot 31 facing the active air intake grille 2 is trapezoidal, that is, the width of the port gradually narrows from the outside to the inside. This is to facilitate the insertion of the active air intake grille 2 and to help guide the airflow.
[0056] Please see Figures 1 to 4 This embodiment also provides a vehicle frame structure, including:
[0057] Upper anti-collision beam 4 is arranged laterally along the vehicle frame structure;
[0058] The lower anti-collision beam 5 is arranged laterally along the frame structure and is located below the upper anti-collision beam 4;
[0059] Cooling module 6 is located behind the upper anti-collision beam 4; and
[0060] The air guide shroud is the air guide shroud described in any of the above embodiments. The upper ends of the front air guide shroud 1 and the active air intake grille 2 are both threadedly connected to the upper anti-collision beam 4. The lower ends of the front air guide shroud 1 and the active air intake grille 2 are simultaneously threadedly connected to the lower anti-collision beam 5. The rear air guide shroud 3 is connected to the cooling module 6.
[0061] The upper bumper beam 4 and lower bumper beam 5 absorb and disperse the energy during a frontal collision, protecting the safety of the occupants and the vehicle structure. The upper bumper beam 4 and lower bumper beam 5 have multiple threaded holes for connecting the front air deflector 1 and the active air intake grille 2. Preferably, the front air deflector 1 and the active air intake grille 2 are integrated with the front bumper beams using six bolts 23 (three on the top and three on the bottom). This connection does not increase the number of connections despite adding more parts, ensuring the stability and reliability of the connection and effectively preventing loosening or detachment due to vibrations or impacts during vehicle operation, thus improving the safety and stability of the system.
[0062] Please see Figure 3 In this embodiment, the cooling module 6 also includes a cooling fan 61.
[0063] Please see Figures 1 to 4 In this embodiment, the air guide shroud is located between the upper anti-collision beam 4 and the lower anti-collision beam 5, avoiding the Z-direction air intake area of the upper anti-collision beam 4 and the lower anti-collision beam 5. The Z-direction refers to the vertical direction of the vehicle, that is, the direction from the ground to the roof. The rear air guide shroud 3 is integrated with the cooling module 6 and installed in the vehicle. The front air guide shroud 1 is assembled with the active air intake grille 2 and connected to the front anti-collision beam through X-direction bolts, maximizing the use of the maximum Z-direction space of the upper and lower anti-collision beams, which helps to increase the air intake area.
[0064] This embodiment also provides an electric vehicle, including the frame structure described in any of the above embodiments. When the electric vehicle is in motion, external air enters the active air intake grille 2 through the front slot 11 of the front air shroud 1. The active air intake grille 2 further adjusts and controls the airflow, directing it to the cooling module 6 for effective cooling.
[0065] In this embodiment, the electric vehicle also includes a power system, a battery pack, a control system, and other auxiliary equipment.
[0066] The above technical solution has the following beneficial effects:
[0067] Advantage 1: By separating the front and rear air guide covers 3 and the active air intake grille 2 into separate components, the active air intake grille 2 can be shared on a platform, reducing development, testing, and mold costs;
[0068] Advantage 2: Improved overlap design maximizes the use of air intake area, achieving optimal air intake performance even with a closed front bumper design.
[0069] It should be noted that although the above embodiments have been described herein, this does not limit the scope of patent protection for this utility model. Therefore, any changes and modifications made to the embodiments described herein based on the innovative concept of this utility model, or equivalent structural or procedural transformations made using the content of this utility model's specification and drawings, directly or indirectly applying the above technical solutions to other related technical fields, are all included within the scope of protection of this utility model patent.
Claims
1. An air guide shroud, characterized in that, include: The front air guide cover has a front slot that extends through both the front and rear sides; An active air intake grille is located behind the front air shroud and is detachably connected to the front air shroud. The front slot directs airflow to the active air intake grille. as well as The rear air guide cover has a rear slot that runs through both the front and rear sides. The active air intake grille is fitted into the rear slot. The rear air guide cover and the active air intake grille are detachably connected.
2. The air guide shroud according to claim 1, characterized in that, The front air shroud is snapped into the active air intake grille.
3. The air guide shroud according to claim 1, characterized in that, The rear air deflector is interference-fitted with the active air intake grille.
4. The air guide shroud according to claim 3, characterized in that, A sponge pad is provided at the interference fit contact area between the rear air guide shroud and the active air intake grille.
5. The air guide shroud according to claim 1, characterized in that, The cross-section of the end of the rear slot facing the active air intake grille is trapezoidal.
6. A vehicle frame structure, characterized in that, include: Upper anti-collision beam, wherein the upper anti-collision beam is arranged laterally along the vehicle frame structure; A lower anti-collision beam is provided, which is arranged laterally along the vehicle frame structure and is located below the upper anti-collision beam; A cooling module, located behind the upper anti-collision beam; and An air guide shroud, wherein the air guide shroud is the air guide shroud as described in any one of claims 1 to 5, wherein the upper ends of the front air guide shroud and the active air intake grille are threadedly connected to the upper anti-collision beam, the lower ends of the front air guide shroud and the active air intake grille are threadedly connected to the lower anti-collision beam, and the rear air guide shroud is connected to the cooling module.
7. The frame structure according to claim 6, characterized in that, The air guide shroud is located between the upper anti-collision beam and the lower anti-collision beam, avoiding the Z-direction air intake area of the upper anti-collision beam and the lower anti-collision beam.
8. An electric vehicle, characterized in that, Includes the frame structure as described in any one of claims 1 to 7.
Citation Information
Patent Citations
Wind scooper, cooling module and vehicle
CN215398152U