Vehicle-mounted transformer AI intelligent detecting and packaging equipment

Abstract

The utility model discloses vehicle-mounted transformer AI intelligent detecting and packaging equipment which comprises a workbench, a conveying mechanism supporting table is vertically arranged on one side of the workbench, a vehicle-mounted transformer conveying mechanism is transversely arranged at the top end of the conveying mechanism supporting table, and a fixing table is arranged at one end of the vehicle-mounted transformer conveying mechanism. A first moving frame and a second moving frame are vertically arranged at the front end and the rear end of the surface of the fixing table correspondingly and move front and back on the fixing table correspondingly, a first clamping jaw is movably arranged at the top end of the first moving frame, and a second driving cylinder is arranged between the first clamping jaw and the first moving frame; a second driving cylinder is arranged at the top end of the second moving frame and is in driving connection with the first clamping jaw, a second clamping jaw is movably arranged at the top end of the second moving frame, a fourth driving cylinder is arranged between the second clamping jaw and the second moving frame, and the fourth driving cylinder is in driving connection with the second clamping jaw.

Description

Technical Field

[0001] This utility model relates to the field of vehicle-mounted transformers, and in particular to an AI-powered intelligent detection and packaging device for vehicle-mounted transformers. Background Technology

[0002] Currently, the testing and packaging of vehicle-mounted transformers are all done manually with the assistance of machines. This means that each process requires human intervention, which not only requires a large number of personnel, but also results in low efficiency, high labor intensity, and unstable quality. New operators also need to be trained before they can start working, increasing production costs. Furthermore, vehicle-mounted transformers can only be held by changing specific types of clamps when testing them, which means that different types of vehicle-mounted transformers need to be tested with different types of clamps, which is time-consuming and labor-intensive. Therefore, an AI-powered intelligent testing and packaging equipment for vehicle-mounted transformers is proposed. Utility Model Content

[0003] To overcome the shortcomings mentioned above, this utility model aims to provide a technical solution that can solve the above problems.

[0004] An AI-powered intelligent inspection and packaging device for vehicle-mounted transformers includes a workbench. A transmission mechanism support platform is vertically arranged on one side of the workbench, and a vehicle-mounted transformer transmission mechanism is horizontally arranged at the top of the transmission mechanism support platform. A fixed platform is provided at one end of the vehicle-mounted transformer transmission mechanism, and a first movable frame and a second movable frame are vertically arranged at the front and rear ends of the fixed platform surface, respectively. The first movable frame and the second movable frame move back and forth on the fixed platform. A first gripper is movably arranged at the top of the first movable frame, and a second drive cylinder is arranged between the first gripper and the first movable frame. The second drive cylinder is vertically arranged on the side of the first movable frame and is driven by the first gripper, driving the first gripper to move up and down on the first movable frame. A second gripper is movably arranged at the top of the second movable frame, and a fourth drive cylinder is arranged between the second gripper and the second movable frame. The fourth drive cylinder is vertically arranged on the side of the second movable frame and is driven by the second gripper, driving the second gripper to move up and down on the second movable frame.

[0005] Preferably, a first drive cylinder is provided between the first movable frame and the fixed platform, and the first drive cylinder is laterally located on the surface of the fixed platform, and the first drive cylinder is driven by the first movable frame.

[0006] Preferably, a motor is provided between the second movable frame and the fixed platform, and the motor is laterally located on the surface of the fixed platform. A third movable frame is driven and connected to one side of the motor, and the third movable frame is parallel to the fixed platform and connected to the second movable frame.

[0007] Preferably, a first material handling robot is provided on one side of the outside of the fixed platform, and the first material handling robot is vertically fixed on the worktable and rotates on the worktable.

[0008] Preferably, a support frame is provided on the other side of the fixed platform, and the support frame is vertically located on the fixed worktable. A second material handling robot is vertically provided on one side of the support frame, and the second material handling robot moves and lifts on one side of the support frame.

[0009] Preferably, a defective product transfer mechanism is also provided on one side of the support frame, and the defective product transfer mechanism is disposed on the surface of the workbench and located on the side of the fixed table.

[0010] Preferably, a vehicle-mounted transformer packaging mechanism is provided on one side of the defective product conveying mechanism, and the vehicle-mounted transformer packaging mechanism is fixed on the workbench. A packaging film conveying mechanism is provided on one side of the vehicle-mounted transformer packaging mechanism, and the packaging film conveying mechanism is vertically arranged at the edge of the workbench surface, and the packaging film conveying mechanism is wrapped with packaging film inside.

[0011] Preferably, a protective cover is vertically installed on the top of the workbench, and a CCD detection mechanism is installed at the top inside the protective cover, with the CCD detection mechanism parallel to the fixed platform.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: When the vehicle-mounted transformer to be tested and packaged is transported to the inside of the workbench and then to the fixed platform through the vehicle-mounted transformer transmission mechanism, the first and second moving frames move towards the middle from the front and rear ends of the fixed platform surface and clamp the bottom end of the vehicle-mounted transformer to be tested. At the same time as the first and second moving frames clamp the bottom end of the vehicle-mounted transformer to be tested, the first and second grippers also close towards the middle of the fixed platform and clamp the top end of the vehicle-mounted transformer to be tested. Thus, the vehicle-mounted transformer to be tested is clamped from top to bottom so that the vehicle-mounted transformer will not be misaligned during subsequent testing. Furthermore, the top end of vehicle-mounted transformers of different heights can be clamped through the driving cooperation between the second drive cylinder and the first gripper and the driving cooperation between the fourth drive cylinder and the second gripper.

[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a structural schematic diagram of an AI-powered intelligent inspection and packaging device for vehicle-mounted transformers.

[0016] Figure 2 This is another structural schematic diagram of an AI-powered intelligent inspection and packaging device for vehicle-mounted transformers;

[0017] Figure 3 This is another structural schematic diagram of an AI-powered intelligent inspection and packaging device for vehicle-mounted transformers.

[0018] The diagram shows: 1. Workbench, 2. Transmission mechanism support platform, 3. Vehicle-mounted transformer transmission mechanism, 4. Protective cover, 5. Packaging film transmission mechanism, 6. First picking robot, 7. Support frame, 8. Second picking robot, 9. Defective product transmission mechanism, 10. Vehicle-mounted transformer packaging mechanism, 11. Fixed platform, 12. First moving frame, 13. First gripper, 14. Second moving frame, 15. Third moving frame, 16. Motor, 17. First drive cylinder, 18. Second drive cylinder, 19. Second gripper. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-3In this embodiment of the present invention, an AI-powered intelligent inspection and packaging device for vehicle-mounted transformers includes a workbench 1. A transmission mechanism support platform 2 is vertically arranged on one side of the workbench 1, and a vehicle-mounted transformer transmission mechanism 3 is horizontally arranged at the top of the transmission mechanism support platform 2. A vehicle-mounted transformer (not shown in the figure) to be inspected and subsequently packaged is transported on the vehicle-mounted transformer transmission mechanism 3. A fixed platform 11 is provided at one end of the vehicle-mounted transformer transmission mechanism 3, and a first movable frame 12 and a second movable frame 14 are vertically arranged at the front and rear ends of the surface of the fixed platform 11, respectively. The first movable frame 12 and the second movable frame 14 are connected. The movable frames 14 are parallel to each other, and the first movable frame 12 and the second movable frame 14 move back and forth on the fixed platform 11 respectively. The top of the first movable frame 12 is provided with a first gripper 13, and a second drive cylinder 18 is provided between the first gripper 13 and the first movable frame 12. The second drive cylinder 18 is vertically provided on the side of the first movable frame 12, and is driven by the first gripper 13. The second drive cylinder 18 drives the first gripper 13 to move up and down on the first movable frame 12. The top of the second movable frame 14 is provided with a second gripper 19. A fourth drive cylinder (not shown in the figure) is provided between the second gripper 19 and the second movable frame 14. The fourth drive cylinder is vertically arranged on the side of the second movable frame 14 and is driven by the second gripper 19. The fourth drive cylinder drives the second gripper 19 to move up and down on the second movable frame 14. Then, when the vehicle transformer to be inspected and packaged is transported to the inside of the workbench 1 and onto the fixed platform 11 through the vehicle transformer transmission mechanism 3, the first movable frame 12 and the second movable frame 14 move towards the middle from the front and rear ends of the surface of the fixed platform 11 respectively. The vehicle-mounted transformer to be tested is clamped at the bottom. While the first moving frame 12 and the second moving frame 14 are clamping the vehicle-mounted transformer to be tested at the bottom, the first gripper 13 and the second gripper 19 also close towards the middle of the fixed platform 11 and clamp the top of the vehicle-mounted transformer to be tested. Thus, the vehicle-mounted transformer to be tested is clamped from top to bottom so that the vehicle-mounted transformer will not be misaligned during subsequent testing. Furthermore, the top of the vehicle-mounted transformer of different heights can be clamped by the driving cooperation between the second drive cylinder 18 and the first gripper 13 and the fourth drive cylinder and the second gripper 19.

[0021] A first drive cylinder 17 is provided between the first movable frame 12 and the fixed platform 11. The first drive cylinder 17 is laterally located on the surface of the fixed platform 11, and the first drive cylinder 17 is connected to the first movable frame 12 for driving. Thus, the first movable frame 12 is driven to move back and forth at the top of the fixed platform 11 by the first drive cylinder 17.

[0022] A motor 16 is provided between the second movable frame 14 and the fixed platform 11, and the motor 16 is laterally located on the surface of the fixed platform 11. A third movable frame 15 is driven and connected to one side of the motor 16. The third movable frame 15 is parallel to the fixed platform 11 and is connected to the second movable frame 14. Thus, when the third movable frame 15 is driven to move horizontally on the worktable 1 by the motor 16, the second movable frame 14 is simultaneously driven to move back and forth on the top of the fixed platform 11.

[0023] A first material handling robot 6 is provided on one side of the fixed platform 11. The first material handling robot 6 is vertically fixed on the worktable 1 and rotates on the worktable 1. The first material handling robot 6 then clamps the vehicle transformer transported by the vehicle transformer transmission mechanism 3 onto the fixed platform 11 for clamping.

[0024] A support frame 7 is provided on the other side of the fixed platform 11, and the support frame 7 is vertically located on the fixed workbench 1. A second material handling robot 8 is vertically provided on one side of the support frame 7, and the second material handling robot 8 moves and rises and falls on one side of the support frame 7. Thus, the vehicle transformer that has been clamped and inspected on the fixed platform 11 can be clamped and transported by the second material handling robot 8.

[0025] A defective product transfer mechanism 9 is also provided on one side of the support frame 7. The defective product transfer mechanism 9 is located on the surface of the workbench 1 and is located on the side of the fixed table 11. Then, the second material handling robot 8 will clamp the unqualified vehicle transformers on the fixed table 11 to the defective product transfer mechanism 9, and then the unqualified vehicle transformers will be transported out through the defective product transfer mechanism 9.

[0026] A vehicle-mounted transformer packaging mechanism 10 is provided on one side of the defective product transfer mechanism 9, and the vehicle-mounted transformer packaging mechanism 10 is fixed on the workbench 1. A packaging film transfer mechanism 5 is provided on one side of the vehicle-mounted transformer packaging mechanism 10, and the packaging film transfer mechanism 5 is vertically arranged at the edge of the surface of the workbench 1. The packaging film transfer mechanism 5 is wrapped with packaging film (not shown in the figure). When the second picking robot 8 transports the qualified clamp on the fixed table 11 to the inside of the vehicle-mounted transformer packaging mechanism 10, the packaging film transfer mechanism 5 will loosen the internally wrapped packaging film and transfer it to the inside of the vehicle-mounted transformer packaging mechanism 10, thereby packaging the vehicle-mounted transformer.

[0027] The top of the workbench 1 is vertically covered by a protective cover 4, and a CCD detection mechanism (not shown in the figure) is installed inside the top of the protective cover 4. The CCD detection mechanism is parallel to the fixed platform 11, so that the vehicle transformer clamped on the fixed platform 11 can be detected by the CCD detection mechanism.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.

Claims

1. An AI-powered intelligent inspection and packaging device for vehicle-mounted transformers, comprising a workbench, characterized in that, A transmission mechanism support platform is vertically arranged on one side of the workbench, and a vehicle-mounted transformer transmission mechanism is horizontally arranged at the top of the transmission mechanism support platform. A fixed platform is arranged at one end of the vehicle-mounted transformer transmission mechanism, and a first movable frame and a second movable frame are vertically arranged at the front and rear ends of the fixed platform surface, respectively. The first movable frame and the second movable frame move back and forth on the fixed platform. A first gripper is movably arranged at the top of the first movable frame, and a second drive cylinder is arranged between the first gripper and the first movable frame. The second drive cylinder is vertically arranged on the side of the first movable frame and is driven by the first gripper. The second drive cylinder drives the first gripper to move up and down on the first movable frame. A second gripper is movably arranged at the top of the second movable frame, and a fourth drive cylinder is arranged between the second gripper and the second movable frame. The fourth drive cylinder is vertically arranged on the side of the second movable frame and is driven by the second gripper. The fourth drive cylinder drives the second gripper to move up and down on the second movable frame.

2. The vehicle-mounted transformer AI intelligent inspection and packaging equipment according to claim 1, characterized in that, A first drive cylinder is provided between the first movable frame and the fixed platform, and the first drive cylinder is laterally located on the surface of the fixed platform, and the first drive cylinder is driven by the first movable frame.

3. The vehicle-mounted transformer AI intelligent inspection and packaging equipment according to claim 1, characterized in that, A motor is provided between the second movable frame and the fixed platform, and the motor is laterally located on the surface of the fixed platform. A third movable frame is driven and connected to one side of the motor, and the third movable frame is parallel to the fixed platform and connected to the second movable frame.

4. The vehicle-mounted transformer AI intelligent inspection and packaging equipment according to claim 1, characterized in that, A first material handling robot is provided on one side of the outside of the fixed platform, and the first material handling robot is vertically fixed on the worktable and rotates on the worktable.

5. The vehicle-mounted transformer AI intelligent inspection and packaging equipment according to claim 4, characterized in that, A support frame is provided on the other side of the fixed platform, and the support frame is vertically located on the fixed worktable. A second material handling robot is vertically provided on one side of the support frame, and the second material handling robot moves and rises and falls on one side of the support frame.

6. The vehicle-mounted transformer AI intelligent inspection and packaging equipment according to claim 5, characterized in that, A defective product transfer mechanism is also provided on one side of the support frame, and the defective product transfer mechanism is located on the surface of the workbench and at the side of the fixed table.

7. The vehicle-mounted transformer AI intelligent inspection and packaging equipment according to claim 6, characterized in that, One side of the defective product conveying mechanism is provided with a vehicle-mounted transformer packaging mechanism, which is fixed on the workbench. The other side of the vehicle-mounted transformer packaging mechanism is provided with a packaging film conveying mechanism, which is vertically arranged at the edge of the workbench surface and has packaging film wrapped inside.

8. The vehicle-mounted transformer AI intelligent inspection and packaging equipment according to claim 1, characterized in that, The top of the workbench is vertically covered by a protective cover, and a CCD detection mechanism is installed inside the top of the protective cover. The CCD detection mechanism is parallel to the fixed platform.

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