Release agent filling and barreling equipment
By combining the pressurizing components with the fixing frame, the problems of filling accuracy and speed of high-viscosity release agents were solved, realizing an efficient release agent filling process, reducing labor costs, and improving production efficiency.
Patent Information
- Application Number
- CN202423184218.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing semi-automatic gravity filling equipment is limited in filling accuracy and slow in speed when handling high-viscosity release agents, and cannot meet the needs of high-efficiency production.
The nozzle is designed with a pressurizing component and a fixed frame. The pressurizing component improves the fluidity of the release agent, and the fixed frame secures the release agent container. Combined with an infrared detection component and a limit rod, precise positioning is achieved, ensuring efficient filling of high-viscosity release agent.
It improves the filling accuracy and speed of high-viscosity release agents, reduces labor costs, and increases production efficiency.
Smart Images

Figure CN223509638U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of mold release agent production equipment, and in particular to a mold release agent filling and barreling equipment. Background Technology
[0002] Mold release agents are functional substances placed between the mold and the finished product. They possess heat and stress resistance and are not easily decomposed or worn. Based on their chemical composition, mold release agents can be classified into three categories: inorganic, organic, and polymeric. Mold release agents are chemically resistant and do not dissolve when in contact with the chemical components of different resins (especially styrene and amines). They adhere to the mold and do not transfer to the processed part, thus not hindering painting or other secondary processing operations.
[0003] In the filling and production process of release agents, specialized drum filling equipment is required to ensure efficiency and accuracy. Currently, most drum filling equipment used in the market is semi-automatic gravity filling equipment that requires manual operation. This semi-automatic gravity filling equipment uses the release agent's own gravity to allow it to flow directly from the storage tank or production equipment into the release agent drum. However, semi-automatic filling equipment has problems such as limited accuracy and slow filling speed when handling high-viscosity release agents.
[0004] Therefore, there is a need for a mold release agent filling and barrel filling equipment that can fill high-viscosity mold release agents. Utility Model Content
[0005] The main purpose of this invention is to provide a mold release agent filling and barreling equipment, which aims to solve the problem that existing mold release agent filling and barreling equipment has difficulty filling high-viscosity mold release agents.
[0006] To achieve the above objectives, the present invention provides a mold release agent filling and barreling equipment, comprising:
[0007] The base includes a support and an operating table, with one end of the support fixedly connected to the operating table;
[0008] A filling assembly, comprising a filling body, a nozzle, and a fixing frame, wherein the filling body is connected to the nozzle, the filling body is connected to the operating table via the bracket, and one end of the fixing frame is circumferentially disposed on the filling body around the nozzle, and the fixing frame is movably connected to the filling body.
[0009] A pressurizing assembly, comprising an output end and a pressurizing body, wherein the output end is disposed at one end of the pressurizing body, and the pressurizing body is disposed on the support near the filling assembly, and the pressurizing body is connected to the filling body.
[0010] Preferably, the pressurizing body includes a piston head and a cylinder, the cylinder having a pressurizing cavity, one end of the piston head abutting against the inner wall of the cylinder, and the end of the cylinder away from the piston head being connected to the output end.
[0011] Preferably, the fixing frame includes an extension rod and a protective plate, the protective plate being disposed on the extension rod at one end away from the filling assembly, and the extension rod being vertically and movably connected to the filling body.
[0012] Preferably, the mold release agent filling and barrel filling equipment further includes a limiting rod, which is disposed on the base near one end of the filling assembly, with one end of the limiting rod passing through the base and the limiting rod being movably connected to the base.
[0013] Preferably, the mold release agent filling and barrel filling equipment further includes an infrared detection component, which is disposed on the base near one end of the filling component, and the infrared detection component is signal-connected to the limit rod.
[0014] Preferably, the filling assembly further includes a liquid storage tank, which is disposed at one end of the filling body away from the nozzle, and the liquid storage tank is in communication with the nozzle.
[0015] Preferably, the base further includes a conveyor belt disposed on one end of the base near the filling assembly, and the conveyor belt is rotatably connected to the operating table.
[0016] This invention uses a pressurizing component and a fixing frame in conjunction with a nozzle to fill the mold release agent container. The fixing frame secures the mold release agent container, and the pressurizing component increases the pressure on the mold release agent during filling, thereby increasing the flow efficiency of the mold release agent. This avoids the problems of limited filling accuracy and slow filling speed encountered in the production and processing of high-viscosity mold release agents, reduces labor costs during production, and improves production efficiency. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the structure of a mold release agent filling and barreling equipment according to an embodiment of the present invention;
[0019] Figure 2 for Figure 1 Enlarged structural diagram at point A;
[0020] Figure 3 This is a top view of a mold release agent filling and barreling equipment according to an embodiment of the present invention;
[0021] Figure 4 for Figure 3 A schematic diagram of the cross-sectional structure at point BB.
[0022] Explanation of icon numbers:
[0023] label name label name 1000 Release agent filling and barreling equipment 100 base 110 support 120 control panel 130 Conveyor belt 200 Filling components 210 Filling body 211 Liquid entry part 212 Piston motor 220 spray head 230 Fixture 231 extension rod 232 Protective board 240 catheter 250 Liquid storage tank 251 Piston rod 252 Discharge part 300 pressurization components 310 Output 320 Pressurized body 321 Piston head 322 Cylinder block 322a Input end 323 Movable Link 400 Limit bar 410 Limiting part 420 Rotating part 500 Infrared detection components 2000 Release agent bucket
[0024] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] It should be noted that all directional indicators in this embodiment are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicator will also change accordingly.
[0027] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0028] In the existing technology, semi-automatic gravity filling machines have limited automation and are mainly suitable for low viscosity and good fluidity liquids. They are not suitable for high viscosity release agents containing solid particles or rich in foam, because these release agents have poor fluidity, which seriously affects filling accuracy and speed.
[0029] Based on this, the present invention proposes a mold release agent filling and barreling equipment 1000, comprising: a base 100, the base 100 including a support 110 and an operating table 120, one end of the support 110 being fixedly connected to the operating table 120; a filling assembly 200, the filling assembly 200 including a filling body 210, a nozzle 220 and a fixing frame 230, the filling body 210 being connected to the nozzle 220, the filling body 210 being connected to the operating table 120 through the support 110, one end of the fixing frame 230 being arranged around the nozzle 220 on the support 110, and the fixing frame 230 being movably connected to the support 110; and a pressurizing assembly 300, the pressurizing assembly 300 including an output end 310 and a pressurizing body 320, the output end 310 being disposed at one end of the pressurizing body 320, the pressurizing body 320 being disposed on the side of the support 110 near the filling assembly 200, and the pressurizing body 320 being connected to the filling body 210.
[0030] It is understood that the filling body 210 also includes a liquid inlet 211. The cavity inside the filling body 210 is connected to the external environment through the liquid inlet 211, which is used to introduce external release agent. The pressurizing component 300 is connected to the filling component 200 through the conduit 240. When the release agent flows from the filling component 200 to the pressurizing component 300, the pressurizing component 300 can pressurize the high-viscosity release agent and finally spray it out through the nozzle 220. In this embodiment, the pressurizing component 300 is a piston pressurizing structure. The pressurizing component 300 can improve the flowability of the high-viscosity release agent, and the reciprocating motion of the piston inside the pressurizing component 300 can quantitatively deliver the release agent, which has the characteristics of high precision and high efficiency.
[0031] In this embodiment, as Figures 1-4As shown, the bracket 110 is arranged around the circumference of the operating table 120. The bottom end of the bracket 110 is fixedly connected to the top end of the operating table 120. A top plate is connected to the top end of the bracket 110, and the top plate is connected to the bottom of the filling assembly 200. The top plate is used to support the filling assembly 200. The filling assembly 200 includes a filling body 210 that abuts against the top plate. A nozzle 220 is connected to the filling body 210 through a pressurizing assembly 300 and is located on the side close to the operating table 120. The nozzle 220 is used to inject release agent into the release agent container 2000 placed on the table surface of the operating table 120. A fixing frame 230 is arranged around the nozzle 220. The fixing frame 230 surrounds the nozzle 220 and is connected to a lifting motor. The fixing frame 230 can be lifted and moved relative to the filling body 210 through the lifting motor. When the release agent is injected through the nozzle 220, the fixing bracket 230 extends downward to the shell of the release agent container 2000 and abuts against the outer wall of the release agent container 2000, thereby limiting and fixing the release agent container 2000. The pressurizing assembly 300 includes a pressurizing body 320 and an output end 310. The pressurizing body 320 has a cavity for containing the release agent. The cavity is connected to the nozzle 220 through the output end 310. The other end of the cavity is connected to the filling assembly 200 through a conduit 240. After the release agent is pressurized in the pressurizing body 320, it is guided to flow to the nozzle 220, so that the release agent sprayed at the nozzle 220 has a higher filling speed.
[0032] In another embodiment, there are multiple nozzles 220, which are connected at intervals and connected to one or more output terminals 310 to simultaneously fill multiple release agent tanks 2000 with release agent. The interval between the multiple nozzles 220 and the specific number of nozzles 220 can be set linearly or in other directions according to actual production needs.
[0033] In one embodiment, the pressurizing body 320 includes a piston head 321 and a cylinder 322. The cylinder 322 has a pressurizing cavity. One end of the piston head 321 abuts against the inner wall of the cylinder 322. The end of the cylinder 322 away from the piston head 321 is connected to the output end 310.
[0034] In this embodiment, the pressurizing body 320 also includes a movable connecting rod 323. One end of the movable connecting rod 323 passes through the cylinder body 322 and is connected to an external power source. The other end of the movable connecting rod 323 is connected to a piston head 321. The circumferential direction of the piston head 321 abuts against the inner wall of the cylinder body 322. One side of the cylinder body 322 is connected to an output end 310, and the other side is provided with an input end 322a. The input end 322a is connected to the filling assembly 200 through a conduit 240. The output end 310 and the input end 322a are spaced apart. The movable connecting rod 323 can drive the piston head 321 to reciprocate along the axial direction of the cylinder body 322. The piston head 321 and the inner wall of the cylinder body 322 enclose each other to form a... The pressurized cavity has a volume that changes as the piston head 321 moves along the cylinder 322. When pressurization is required, the piston head 321 is first moved to the first position by the movable connecting rod 323. When the piston head 321 is in the first position, the volume of the pressurized cavity is at its maximum. External release agent enters the pressurized cavity from the input end 322a. Then, the piston head 321 is pushed to the second position by the movable connecting rod 323. When the piston head 321 is in the second position, the volume of the pressurized cavity is at its minimum. The piston head 321 discharges the release agent contained in the pressurized cavity through the output end 310. The discharged release agent is guided to the nozzle 220 for filling the release agent tank 2000.
[0035] In one embodiment, the fixing frame 230 includes an extension rod 231 and a protective plate 232. The protective plate 232 is disposed on the extension rod 231 at one end away from the filling assembly 200. The extension rod 231 is vertically and movably connected to the filling body 210.
[0036] In this embodiment, one end of the extension rod 231 is movably connected to the bottom end of the filling body 210. The extension rod 231 can reciprocate relative to the filling body 210. The protective plate 232 is disposed at the bottom of the extension rod 231. The extension rod 231 drives the protective plate 232 to move vertically. The protective plate 232 is used to limit and fix the release agent barrel 2000 when the nozzle 220 is filling. In this embodiment, the protective plate 232 is arranged concentrically with respect to the nozzle 220. The specific configuration of the protective plate 232 is set according to the actual shape of the release agent barrel 2000.
[0037] In one embodiment, the mold release agent filling and barrel filling equipment 1000 further includes a limiting rod 400, which is disposed on the base 100 near one end of the filling assembly 200. One end of the limiting rod 400 passes through the base 100, and the limiting rod 400 is movably connected to the base 100.
[0038] In this embodiment, the limiting rod 400 includes a limiting part 410 and a rotating part 420. The rotating part 420 is rotatably connected to the operating table 120. The end of the rotating part 420 is connected to the limiting part 410. The rotating part 420 drives the limiting part 410 to rotate along the axial direction of the rotating part 420, so that the limiting part 410 can limit or release the mold release agent barrel 2000, so as to cooperate with the fixing frame 230 to limit and fix the mold release agent barrel 2000 when the nozzle 220 is filling.
[0039] In one embodiment, the mold release agent filling and barrel filling equipment 1000 further includes an infrared detection component 500, which is disposed on the base 100 near one end of the filling component 200, and is signal-connected to the limit rod 400.
[0040] In this embodiment, the infrared detection component 500 is disposed on the side of the bracket 110 near the operating table 120. The infrared detection component 500 is used to detect the position of the release agent barrel 2000. The infrared detection component 500 is also connected to the filling component 200 by signal. When the infrared detection component 500 detects the release agent barrel 2000, it transmits a filling signal to the filling component 200 to drive the filling component 200 to perform filling.
[0041] In one embodiment, the filling assembly 200 further includes a liquid storage tank 250, which is disposed within the filling body 210 at one end away from the nozzle 220, and the liquid storage tank 250 is in communication with the nozzle 220.
[0042] In this embodiment, the liquid storage tank 250 is disposed at the upper end of the filling body 210. The liquid storage tank 250 also includes a piston rod 251 and a liquid outlet 252, which passes through the bottom end of the filling body 210. One end of the piston rod 251 is disposed at the top of the inner wall of the filling body 210. The filling body 210 also includes a piston motor 212, which is disposed at the top of the filling body 210 and connected to the piston rod 251. The piston motor 212 can drive the piston rod 251 to reciprocate along the axial direction of the filling body 210. The reciprocating motion of the piston rod 251 can change the capacity of the release agent in the liquid storage tank 250, thereby controlling the flow rate of the release agent when it flows from the output end 310 to the pressurizing component 300, which facilitates precise control of the amount of release agent used.
[0043] In one embodiment, the base 100 further includes a conveyor belt 130, which is disposed on one end of the base 100 near the filling assembly 200 and is rotatably connected to the operating table 120.
[0044] In this embodiment, the conveyor belt 130 is disposed at the top of the base 100 along the length direction of the base 100. The conveyor belt 130 is used to transfer the release agent barrel 2000 from the previous process to the station of the corresponding filling component 200. In this embodiment, the conveyor belt 130 is a roller conveyor belt 130, which has the characteristics of strong adaptability, low friction and simple maintenance, and is suitable for transporting heavy release agent barrels 2000.
[0045] It is understood that, in another embodiment, the conveyor belt 130 may be a belt conveyor belt 130 that uses a flexible belt as the conveying medium.
[0046] This invention uses a pressurizing component and a fixing frame in conjunction with a nozzle to fill a mold release agent container. The fixing frame secures the mold release agent container and can also be used with an infrared detection component and a limiting rod to position and limit the speed of the mold release agent container, preventing collisions during the filling process. The pressurizing component increases the pressure on the mold release agent within the filling component, increasing the flow efficiency of the mold release agent when sprayed from the nozzle. This avoids the problems of limited filling accuracy and slow filling speed encountered in the production and processing of high-viscosity mold release agents, reduces labor costs during production, and improves production efficiency.
[0047] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the concept of the present utility model and using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present utility model.
Claims
1. A mold release agent filling and barreling equipment, characterized in that, include: The base includes a support and an operating table, with one end of the support fixedly connected to the operating table; A filling assembly, comprising a filling body, a nozzle, and a fixing frame, wherein the filling body is connected to the nozzle, the filling body is connected to the operating table via the bracket, and one end of the fixing frame is circumferentially disposed on the filling body around the nozzle, and the fixing frame is movably connected to the filling body. A pressurizing assembly, comprising an output end and a pressurizing body, wherein the output end is disposed at one end of the pressurizing body, and the pressurizing body is disposed on the support near the filling assembly, and the pressurizing body is connected to the filling body.
2. The mold release agent filling and barreling equipment as described in claim 1, characterized in that, The pressurizing body includes a piston head and a cylinder. The cylinder has a pressurizing cavity. One end of the piston head abuts against the inner wall of the cylinder. The end of the cylinder away from the piston head is connected to the output end.
3. The mold release agent filling and barreling equipment as described in claim 1, characterized in that, The fixing frame includes an extension rod and a protective plate. The protective plate is disposed on the extension rod at one end away from the filling assembly. The extension rod is vertically and movably connected to the filling body.
4. The mold release agent filling and barreling equipment as described in claim 1, characterized in that, The mold release agent filling and barrel filling equipment also includes a limiting rod, which is disposed on the base near one end of the filling component. One end of the limiting rod passes through the base, and the limiting rod is movably connected to the base.
5. The mold release agent filling and barreling equipment as described in claim 4, characterized in that, The mold release agent filling and barrel filling equipment also includes an infrared detection component, which is disposed on the base near one end of the filling component, and the infrared detection component is signal-connected to the limit rod.
6. The mold release agent filling and barreling equipment as described in claim 1, characterized in that, The filling assembly also includes a liquid storage tank, which is located at one end of the filling body away from the nozzle and is in communication with the nozzle.
7. The mold release agent filling and barreling equipment as described in claim 1, characterized in that, The base also includes a conveyor belt, which is disposed on one end of the base near the filling assembly and is rotatably connected to the operating table.