Thread trimming mechanism for carpet processing

By designing a thread clamp and a thread presser for the thread cutting mechanism, the problem of unsecured yarn after cutting was solved, achieving stable clamping of the yarn and improving the production efficiency and quality of Persian carpet weaving.

CN223510142UActive Publication Date: 2025-11-04ZHENPING COUNTY ASUS CARPET CO LTD
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Patent Information

Application Number
CN202422779035.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-11-04
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

In the existing Persian carpet weaving process, the yarn is not clamped and fixed after being cut, which makes it impossible to thread it onto the trolley mechanism and affects subsequent processing.

Method used

A carpet cutting mechanism was designed, comprising a cutting frame, a thread clamp, and a thread presser. The yarn is held by a thread clamping gripper, and after being cut by a cutter, the yarn end is fixed inside the thread clamp using the thread clamp and the thread presser.

Benefits of technology

This achieves stable clamping and fixing of the yarn, avoiding interference with subsequent processing steps and improving production efficiency and weaving quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thread trimming mechanism for carpet processing, which belongs to the technical field of carpet processing and particularly comprises a rack, and a pay-off mechanism, a thread trimming mechanism, a plate trailer mechanism, a thread pulling mechanism and a threading mechanism are arranged on the rack. The wire cutting mechanism comprises a cutting frame and a wire clamping device, the cutting frame is fixedly connected to the rack, an upward moving frame is vertically and slidably connected to the cutting frame, two wire clamping grippers are horizontally and slidably connected to one side of the upward moving frame, and a cutter is horizontally and slidably connected to the other side of the upward moving frame; the wire clamping device is arranged on the rack and located on one side of the upward moving frame, and a wire pressing device is arranged above the wire clamping device; through the arrangement of the thread clamping device and the thread pressing device, after the thread clamping tongs clamp and fix the knitting wool, the cutter can cut off the clamped and fixed knitting wool, and after the cut-off knitting wool head is pulled down and pressed down, the knitting wool head can be fixed in the thread clamping device, so that the knitting wool can be conveniently clamped and fixed.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to carpet processing technical field, concretely relates to a thread cutting mechanism for carpet processing. BACKGROUND

[0002] Persian carpet is the traditional handicraft of Iran, has a long history, and is world famous. The 8-shaped knot tying method of the unique craft appearance style of the Persian carpet is special in structure, and generally adopts traditional hand weaving or semi-mechanical weaving, which causes the problems of complex weaving process, great weaving difficulty and labor intensity, and low production efficiency. Therefore, for the weaving technology of the Persian carpet, improvement of the equipment, mechanism or method required by any process plays a crucial role.

[0003] It is known that the weaving process of the Persian carpet can be summarized as several steps of warp adjusting, weft weaving and pile planting. In the traditional process, different threads and piles are manually sorted out before the pile planting process, and the threads are manually threaded, so as to provide threads and piles for 8-shaped knot weaving. However, when the existing pile thread is cut, only the pile thread is simply cut, and the cut pile thread is not clamped and fixed, which leads to the problem that the other end of the pile thread cannot be threaded on the threading piece of the board mechanism, thereby affecting the subsequent processing of the carpet. Therefore, a thread cutting mechanism for carpet processing is needed to solve the above technical problems. CONTENT OF THE UTILITY MODEL

[0004] To solve the problems in the background art, the utility model provides a thread cutting mechanism for carpet processing, which has the characteristics of conveniently clamping and fixing the cut pile thread.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a thread cutting mechanism for carpet processing, comprising a rack, wherein the rack is provided with a pay-off mechanism, a thread cutting mechanism, a board mechanism, a thread pulling mechanism and a thread threading mechanism;

[0006] The thread cutting mechanism comprises a cutting frame and a thread clamp, the cutting frame is fixedly connected to the rack, a vertical sliding connection is formed between the cutting frame and an upper moving frame, two thread clamping grippers are horizontally slidably connected to one side of the upper moving frame, and a cutter is horizontally slidably connected to the other side of the upper moving frame.

[0007] The thread clamp is arranged on the rack and located at one side of the upper moving frame, a thread presser is arranged above the thread clamp, and the thread presser and the thread clamp cooperatively form a clamping structure of the pile thread.

[0008] Preferably, the thread clamp comprises a clamp frame and a spring, the clamp frame is fixedly connected to the rack, the spring is arranged above the clamp frame, a plurality of interval distributed clamps are fixedly connected to the outer side of the spring, and the clamps are fixedly connected to the clamp frame.

[0009] Preferably, the crimping device includes a crimping frame, which is disposed above the crimping frame and fixedly connected to the frame. A pressing cylinder is fixedly connected to the crimping frame, and a pressing block is provided on the piston rod of the pressing cylinder for pressing the yarn into the gap on the spring.

[0010] Preferably, it also includes an upward displacement cylinder, the cylinder barrel of which is fixedly connected to the shearing frame, and the piston rod of which is fixedly connected to the upward displacement frame.

[0011] Preferably, it also includes a thread-cutting cylinder, the cylinder of which is fixedly connected to the upper moving frame, and the piston rod of which is fixedly connected to the cutter, for making the cutter slide horizontally to cut the yarn.

[0012] Preferably, it also includes a pneumatic gripper, the cylinder of which is fixedly connected to the other side of the upper moving frame, and two clamping plates of the pneumatic gripper are respectively fixedly connected to two wire clamping grippers.

[0013] Preferably, the wire clamp is disposed between the spring and the cutter.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention features a thread clamp and a thread presser. After the thread clamp grips and fixes the yarn, the cutter can cut the yarn. The cut yarn end is then fixed inside the thread clamp after being pulled down and pressed down, thus facilitating the clamping and fixing of the yarn. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0019] Figure 3 This is a side view of the structure of this utility model;

[0020] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle;

[0021] Figure 5 This is a partial three-dimensional structural diagram of the wire-cutting mechanism of this utility model;

[0022] In the diagram: 1. Frame; 2. Wire cutting mechanism; 21. Cutting frame; 22. Upper moving frame; 23. Wire clamping gripper; 24. Cutting knife; 25. Wire clamp; 251. Wire clamping frame; 252. Spring; 253. Clamping ring; 26. Wire pressing device; 261. Wire pressing frame; 262. Lower pressing cylinder; 263. Lower pressing block; 27. Upper moving cylinder; 28. Wire cutting cylinder; 29. ​​Pneumatic gripper; 3. Cart mechanism; 4. Wire pulling mechanism; 5. Wire threading mechanism. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0024] Please see Figures 1-5 This embodiment provides the following technical solution: a thread-cutting mechanism for carpet processing, including a frame 1, on which a thread-feeding mechanism, a thread-cutting mechanism 2, a trolley mechanism 3, a thread-pulling mechanism 4, and a thread-threading mechanism 5 are arranged. In some embodiments, the thread-feeding mechanism is arranged on the front side of the frame 1, the trolley mechanism 3 is arranged on the rear side of the thread-feeding mechanism and below the thread-pulling mechanism 4, the thread-cutting mechanism 2 is arranged between the thread-feeding mechanism and the trolley mechanism 3, and the thread-threading mechanism 5 is arranged on the rear side of the trolley mechanism 3.

[0025] In some embodiments, multiple wire feeding mechanisms are provided, with the wire cutting mechanism 2, the wire pulling mechanism 4, and the wire threading mechanism 5 corresponding to the wire feeding mechanism one by one.

[0026] The wire cutting mechanism 2 includes a cutting frame 21, which is fixedly connected to the frame 1. An upper moving frame 22 is vertically and slidably connected to the cutting frame 21. Two wire clamping grippers 23 are horizontally and slidably connected to the rear side of the upper moving frame 22, and a cutter 24 is horizontally and slidably connected to the front side of the upper moving frame 22.

[0027] In some embodiments, the upper thread pulling mechanism 4 of the carpet processing equipment pulls the yarn head on the thread feeding mechanism to perform a thread pulling operation. After the yarn is pulled to a designated position, the two thread clamping grippers 23 cooperate to clamp and fix the yarn, and under the horizontal sliding action of the cutter 24, the fixed yarn is cut.

[0028] It also includes an upward moving cylinder 27, the cylinder of which is fixedly connected to the shearing frame 21, and the piston rod of which is fixedly connected to the upward moving frame 22. The upward moving cylinder 27 enables the upward moving frame 22 to reciprocate in the vertical direction. When the upward moving frame 22 moves upward, it can clamp and fix the yarn. When the upward moving frame 22 moves downward, it can pull the cut yarn downward.

[0029] It also includes a thread-cutting cylinder 28, the cylinder of which is fixedly connected to the upper moving frame 22. The piston rod of the thread-cutting cylinder 28 is fixedly connected to the cutter 24, which is used to make the cutter 24 slide horizontally to cut the yarn. Through the thread-cutting cylinder 28, the cutter 24 can slide horizontally back and forth, so that the yarn in the clamped state can be cut under the action of the cutter 24.

[0030] It also includes a pneumatic gripper 29, the cylinder of which is fixedly connected to the rear side of the upper moving frame 22. The two clamping plates of the pneumatic gripper 29 are respectively fixedly connected to two thread clamping grippers 23. Through the pneumatic gripper 29, the two thread clamping grippers 23 can move closer or further away at the same time, so that the thread clamping grippers 23 can clamp and fix the yarn, or release the yarn.

[0031] In some embodiments, the wire clamp 23 is disposed between the spring 252 and the cutter 24.

[0032] A thread clamp 25 is mounted on the frame 1 and located on one side of the upper moving frame 22. A thread presser 26 is mounted above the thread clamp 25. The thread presser 26 and the thread clamp 25 work together to form a clamping structure for the yarn. In some embodiments, the thread clamp 25 includes a thread clamping frame 251 and a spring 252. The thread clamping frame 251 is fixedly connected to the frame 1. The spring 252 is mounted above the thread clamping frame 251. Several spaced retaining rings 253 are fixedly connected to the outside of the spring 252. The retaining rings 253 are fixedly connected to the thread clamping frame 251. A thread presser 26 is mounted above the thread clamp 25. The thread presser 26 includes a thread presser frame 261. The thread presser frame 261 is mounted above the thread clamping frame 251 and fixedly connected to the frame 1. A pressing cylinder 262 is fixedly connected to the pressing frame 261. A pressing block 263 is mounted on the piston rod of the pressing cylinder 262 for pressing the yarn into the gap on the spring 252.

[0033] In some embodiments, after the yarn is clamped and fixed by the yarn clamping gripper 23 via the yarn clamping gripper 25 and the yarn pressing gripper 26, the cutter 24 can cut the clamped and fixed yarn. After the cut yarn ends are pulled down and pressed down, they can be fixed inside the yarn clamping gripper 25, which facilitates the clamping and fixing of the yarn and avoids affecting subsequent processing steps due to the failure to fix the yarn.

[0034] The working principle of this utility model is as follows: The thread-pulling mechanism 4 on the frame 1 pulls the yarn from the thread-feeding mechanism to the designated position on the trolley mechanism 3. Then, the upward-moving cylinder 27 is activated, causing the upward-moving frame 22 to drive the pneumatic gripper 29 to move upward. The pneumatic gripper 29 is activated, causing the thread-clamping handles 23 on both sides to simultaneously approach and clamp the yarn. Then, the thread-cutting cylinder 28 is activated, causing the cutter 24 to slide to the right to cut the yarn. After cutting, the upward-moving cylinder 27 drives the upward-moving frame 22 and the pneumatic gripper 29 to move upward. The gripper 29 moves downward, causing the pneumatic gripper 29 to pull down the cut yarn end, so that the yarn end is located below the front side of the spring 252. Then, the pressing cylinder 262 is activated, causing the pressing block 263 to move downward and press down on the yarn located behind the spring 252. This causes the yarn end to be pressed down into the gap of the spring 252 under the tension, thus completing the clamping and fixing of the cut yarn. The operation is repeated to clamp and fix one end of the yarn segment of equal length to the spring 252 in turn.

[0035] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A thread-cutting mechanism for carpet processing, characterized in that: Includes a frame (1), on which a wire feeding mechanism, a wire cutting mechanism (2), a trolley mechanism (3), a wire pulling mechanism (4), and a wire threading mechanism (5) are provided; The wire cutting mechanism (2) includes a cutting frame (21) and a wire clamp (25). The cutting frame (21) is fixedly connected to the frame (1). An upper moving frame (22) is vertically slidably connected to the cutting frame (21). Two wire clamping grippers (23) are horizontally slidably connected to one side of the upper moving frame (22), and a cutter (24) is horizontally slidably connected to the other side of the upper moving frame (22). The thread clamp (25) is set on the frame (1) and located on one side of the upper frame (22). A thread presser (26) is set above the thread clamp (25). The thread presser (26) and the thread clamp (25) work together to form a clamping structure for the yarn.

2. The carpet processing thread-cutting mechanism according to claim 1, characterized in that: The wire clamp (25) includes a wire clamp frame (251) and a spring (252). The wire clamp frame (251) is fixedly connected to the frame (1). The spring (252) is located above the wire clamp frame (251). A number of spaced retaining rings (253) are fixedly connected to the outside of the spring (252). The retaining rings (253) are fixedly connected to the wire clamp frame (251).

3. The carpet processing thread-cutting mechanism according to claim 2, characterized in that: The crimping device (26) includes a crimping frame (261), which is located above the crimping frame (251) and fixedly connected to the frame (1). A pressing cylinder (262) is fixedly connected to the crimping frame (261), and a pressing block (263) is provided on the piston rod of the pressing cylinder (262) for pressing the yarn into the gap on the spring (252).

4. The carpet processing thread-cutting mechanism according to claim 1, characterized in that: It also includes an upward moving cylinder (27), the cylinder barrel of which is fixedly connected to the shearing frame (21), and the piston rod of which is fixedly connected to the upward moving frame (22).

5. The carpet processing thread-cutting mechanism according to claim 1, characterized in that: It also includes a thread-cutting cylinder (28), the cylinder of which is fixedly connected to the upper moving frame (22), and the piston rod of which is fixedly connected to the cutter (24) for making the cutter (24) slide horizontally to cut the yarn.

6. The carpet processing thread-cutting mechanism according to claim 1, characterized in that: It also includes a pneumatic gripper (29), the cylinder of which is fixedly connected to the other side of the upper moving frame (22), and the two clamping plates of the pneumatic gripper (29) are respectively fixedly connected to two wire clamping grippers (23).

7. A carpet processing thread-cutting mechanism according to claim 2, characterized in that: The wire clamp (23) is positioned between the spring (252) and the cutter (24).