Mounting system for broken line type suspended ceiling

Abstract

The utility model discloses an installation system for a broken line type suspended ceiling, and belongs to the technical field of suspended ceiling construction and installation. Comprising main keel connecting pieces, bolt conversion pieces, connecting bolts, connecting nuts, clamping angle steel, flat head bolts, a bottom operation frame, a small manual hydraulic lifting platform truck, an upper operation frame, a gypsum operation face, square tube supports, connecting holes, connecting angle steel, square tube cross beams and adjusting angle steel. The construction progress is accelerated through the connection mode of the bolts and the square pipe supports, vertical adjustment of pipelines is achieved, the ceiling panels are all changed into bolt connection in the aspect of panel installation, keel clamping pieces are adopted for connection with keels in order to meet the connection requirements and conduct integrated construction, a ground installation work platform is manufactured, and the installation efficiency is improved. Jacking installation is conducted after the panel is installed on the platform, so that the quality of suspended ceiling connecting points can be effectively guaranteed, it is guaranteed that the working space of workers is sufficient, construction is convenient, and the construction efficiency can be improved.

Description

Technical Field

[0001] This utility model relates to the field of ceiling construction and installation technology, specifically an installation system for a zigzag ceiling. Background Technology

[0002] As the construction of large buildings and venues becomes increasingly modernized, the functions of their lobbies are becoming more complex, and the spaces are becoming larger. This leads to more intricate requirements for the piping within the lobbies' ceilings, and incidents of ceiling panels falling due to drafts or aging are becoming more frequent. Therefore, before prioritizing aesthetics, the safety, sturdiness, and durability of lobbies' ceilings must be addressed first. Summary of the Invention

[0003] The purpose of this invention is to solve the problems mentioned in the background art by providing an installation system for a zigzag ceiling.

[0004] This utility model is achieved through the following technical solution:

[0005] An installation system for a zigzag ceiling includes keel clips, a ground installation platform, and an adjustable combination bracket.

[0006] The keel clamp includes a main keel connecting plate, a bolt conversion plate, a connecting bolt, a connecting nut, a clamping angle steel, and a flat-head bolt. The main keel connecting plate and the bolt conversion plate are vertically welded together. The bolt conversion plate is welded to one end of the connecting bolt. The two connecting nuts are located below the connecting bolt and are engaged with it. The connecting bolt passes through one side of the clamping angle steel, and the clamping angle steel side is located between the two connecting nuts. A flat-head bolt is installed on the other side of the clamping angle steel, and the flat-head bolt is installed on the other side of the clamping angle steel by a nut.

[0007] The ground installation platform includes a bottom working frame, a small manual hydraulic lifting platform vehicle, an upper working frame, and a plaster working surface. The bottom working frame is fixedly connected to the bottom of the small manual hydraulic lifting platform vehicle, the upper working frame is fixedly connected to the lifting platform of the small manual hydraulic lifting platform vehicle, and the upper end of the upper working frame is fixedly connected to the plaster working surface.

[0008] The adjustable combination support includes a square tube support, connecting holes, connecting angle steel, a square tube beam, and an adjusting angle steel. The square tube support has multiple connecting holes. One end of the connecting angle steel is connected to the top plate of the structure by expansion bolts, and the other end of the connecting angle steel is connected to the square tube support by bolts. The square tube beam is located between two square tube supports and is connected to one side of the adjusting angle steel by bolts. The other side of the adjusting angle steel is connected to the connecting holes on the square tube support by bolts.

[0009] Furthermore, the lower part of the upper working frame and the upper part of the bottom working frame are supported by No. 5 steel pipes, and the rest are all made of wood.

[0010] Furthermore, the angle of the plaster work surface is consistent with the angle of the completed zigzag ceiling.

[0011] Furthermore, the connecting holes are evenly distributed on the square tube support at 50mm intervals.

[0012] The present invention provides an installation system for a zigzag ceiling, which has the following advantages:

[0013] The system is structurally divided into three parts: keel clamps, ground installation platform, and adjustable combination brackets. The keel clamps are used to fix the ceiling panels to the keel, the ground installation platform is used to lift and install the ceiling panels on the ground, and the adjustable combination brackets are used to install the internal pipelines of the ceiling.

[0014] In this utility model system, the connection between the ceiling panel and the keel adopts a keel clamp consisting of a main keel connecting piece, a bolt conversion piece, a connecting bolt, a connecting nut, a clamping angle steel, and a flat-head bolt. This changes the connection of the ceiling panel to a bolt connection, ensuring the firmness of the connection and realizing integrated construction.

[0015] In this system, the installation of the ceiling panels utilizes a ground-based installation platform consisting of a bottom working frame, a small manual hydraulic lifting platform vehicle, an upper working frame, and a plaster working surface. The ceiling panels are installed on the ground-based installation platform before being lifted for installation. This effectively ensures the quality of the ceiling connection points, provides ample working space for workers, facilitates construction, and improves construction efficiency.

[0016] In this system, the installation of internal pipelines in the ceiling is carried out using an adjustable combination bracket consisting of a square tube support, connecting angle steel, square tube beam, and adjusting angle steel. The connection method of bolts and connecting holes speeds up the construction progress and realizes the vertical adjustment of the pipelines. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the keel clip in this utility model.

[0018] Figure 2 This is a schematic diagram of the installation and connection between the keel clip and the ceiling panel in this utility model.

[0019] Figure 3 This is a structural schematic diagram of the ground installation platform in this utility model.

[0020] Figure 4This is a schematic diagram of the structure of the ground installation platform for lifting and installing the ceiling panel in this utility model.

[0021] Figure 5 This is a schematic diagram of the adjustable combination bracket in this utility model.

[0022] In the diagram: 1. Main keel connecting piece; 2. Bolt conversion piece; 3. Connecting bolt; 4. Connecting nut; 5. Clamping angle steel; 6. Flat head bolt; 7. Bottom working frame; 8. Small manual hydraulic lifting platform vehicle; 9. Upper working frame; 10. Plaster working surface; 11. Square tube support; 12. Connecting hole; 13. Connecting angle steel; 14. Square tube crossbeam; 15. Adjusting angle steel. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In the description of this utility model, it should be noted that the terms "bottom", "upper", "one end", "other end", "one side", "other side", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] Please see Figure 1-5 This embodiment provides an installation system for a zigzag ceiling, including keel clips, a ground installation platform, and an adjustable combination bracket;

[0026] The keel clamp includes a main keel connecting piece 1, a bolt conversion piece 2, a connecting bolt 3, a connecting nut 4, a clamping angle steel 5, and a flat-head bolt 6. The main keel connecting piece 1 is used for fixed connection with the keel. The main keel connecting piece 1 is vertically welded to the bolt conversion piece 2. The bolt conversion piece 2 is welded to one end of the connecting bolt 3. The two connecting nuts 4 are located on the lower side of the connecting bolt 3 and are engaged with the connecting bolt 3. The connection bolt 3 and the connecting nuts 4 can cooperate to achieve fine adjustment of the installation height of the ceiling panel. The connecting bolt 3 passes through one side of the clamping angle steel 5 and the clamping angle steel 5 is located between the two connecting nuts 4. The other side of the clamping angle steel 5 is equipped with a flat-head bolt 6. The flat-head bolt 6 is installed on the other side of the clamping angle steel 5 by a nut. The other side of the clamping angle steel 5 cooperates with the flat-head bolt 6 to fix the ceiling panel.

[0027] The ground installation platform includes a bottom working frame 7, a small manual hydraulic lifting platform vehicle 8, an upper working frame 9, and a plaster working surface 10. The bottom working frame 7 is fixedly connected to the bottom of the small manual hydraulic lifting platform vehicle 8, the upper working frame 9 is fixedly connected to the lifting platform of the small manual hydraulic lifting platform vehicle 8, and the upper end of the upper working frame 9 is fixedly connected to the plaster working surface 10. The plaster working surface 10 is used to place the ceiling panel and lift it for installation.

[0028] The adjustable combination support includes a square tube support 11, connecting holes 12, connecting angle steel 13, a square tube beam 14, and adjusting angle steel 15. There are two square tube supports 11, one on the left and one on the right. Each square tube support 11 has multiple connecting holes 12. One end of the connecting angle steel 13 is connected to the top plate of the structure by expansion bolts, and the other end of the connecting angle steel 13 is connected to the square tube support 11 by bolts. The square tube beam 14 is located between the two square tube supports 11. Both ends of the square tube beam 14 are connected and fixed to the two square tube supports 11 by adjusting angle steel 15. The end of the square tube beam 14 is connected to one side of the adjusting angle steel 15 by bolts, and the other side of the adjusting angle steel 15 is connected to the connecting holes 12 on the square tube support 11 by bolts.

[0029] In this embodiment, the lower part of the upper working frame 9 and the upper part of the bottom working frame 7 are supported by No. 5 steel pipes, while the rest are all made of wood, which reduces the weight of the platform while ensuring strength.

[0030] In this embodiment, the angle of the plaster work surface 10 is consistent with the angle of the completed zigzag ceiling, which allows the zigzag ceiling panels to be assembled on the plaster work surface 10, ensuring sufficient working space for workers.

[0031] In this embodiment, the connecting holes 12 are evenly distributed on the square tube support 11 at 50mm intervals. The 50mm evenly distributed connecting holes can accurately position the height of the pipeline.

[0032] In the implementation scheme of this embodiment, the installation of the zigzag ceiling is carried out by three parts: keel clips, ground installation platform, and adjustable combination bracket.

[0033] When starting construction on a zigzag ceiling, the first step is to install the internal piping. This requires an adjustable modular support system, which consists of a square tube support 11, connecting angle steel 13, a square tube beam 14, and an adjusting angle steel 15. In use, one side of the connecting angle steel 13 is fixed to the structural ceiling using expansion bolts, and the other side is bolted to the square tube support 11. Next, at a suitable height, the square tube beam 14 is placed horizontally between the two square tube supports 11, and one side of the adjusting angle steel 15 is fixed to the square tube beam 14 with bolts, while the other side is bolted to the supporting support 11. The connecting hole 12 corresponding to the previous height is fixed with bolts. When the pipe installation height needs to be adjusted later, the position of the adjusting angle steel 15 and the corresponding connecting hole 12 can be adjusted with bolts. The installation speed is 6-8 times that of the traditional method, which can shorten the construction period. It is directly prefabricated in the factory, eliminating the need for on-site welding and drilling. It is convenient for disassembly and adjustment, reusable, and waste is minimal. It is reliable and stable in terms of force, and all load-bearing components can achieve rigid fit, with no displacement in the connection, precise positioning, and can improve the indoor space elevation, making full use of space. It has good compatibility and reasonably distributes the installation load.

[0034] After the internal piping of the suspended ceiling is installed, the installation of the zigzag ceiling panels can begin. Installation requires keel clamps and a ground-based installation platform. The keel clamps consist of a main keel connecting piece 1, bolt adapter piece 2, connecting bolt 3, connecting nut 4, clamping angle steel 5, and flat-head bolt 6. The ground-based installation platform consists of a bottom work frame 7, a small manual hydraulic lifting platform 8, an upper work frame 9, and a plaster work surface 10. During the fabrication of the keel clamps, the keel connecting piece 1 is welded securely to the bolt adapter piece 2. A connecting bolt 3 is welded to the lower end of the bolt connecting piece 2. One side of the clamping angle steel 5 is fixed to the connecting bolt 3 by the connecting nut 4, and the other side of the clamping angle steel 5 is fitted with a flat-head bolt 6. During panel installation, all ceiling panels are modified according to the design requirements of the drawings. A single aluminum panel is assembled on the gypsum board working surface 10 according to the panel's position. The panel is then connected to the keel clamps at the corners using flat-head bolts 6. This effectively ensures the quality of the ceiling connection points, provides ample working space for workers, facilitates construction, and improves efficiency. After inspecting each connection point, the small manual hydraulic lifting platform 8 within the bottom working frame 7 is activated. The small manual hydraulic lifting platform 8 lifts the upper working frame 9, which in turn lifts the gypsum board working surface 10, raising the ceiling panel to the desired ceiling height. The keel clamps are then connected to the main keel using self-locking screws, and the panel is connected to the edge keel using bolts. Subsequent panels are then bolted to adjacent panels to form a stable overall structure. This method is convenient and efficient. For panel installation, all ceiling panels are replaced with bolted connections, eliminating the overlapping method. After each unit is assembled and secured on the ground, it is then lifted and fixed using the ground-mounted working platform, ensuring a secure ceiling in the hall. With a stable structure, it is easy to install and ensures structural stability. It solves the safety hazards of ceiling falling in the hall and the problem of the integrity of the whole assembly when assembled at a high place. It also ensures the flatness of the panel, extends the service life, and improves the overall decorative effect of the ceiling.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An installation system for a zigzag-shaped suspended ceiling, characterized in that, Includes keel clips, ground installation platform, and adjustable combination bracket; The keel clamp includes a main keel connecting plate (1), a bolt conversion plate (2), a connecting bolt (3), a connecting nut (4), a clamping angle steel (5), and a flat head bolt (6). The main keel connecting plate (1) and the bolt conversion plate (2) are vertically welded together. The bolt conversion plate (2) is welded to one end of the connecting bolt (3). The two connecting nuts (4) are located on the lower side of the connecting bolt (3) and are engaged with the connecting bolt (3). The connecting bolt (3) passes through one side of the clamping angle steel (5) and the clamping angle steel (5) is located between the two connecting nuts (4). The other side of the clamping angle steel (5) is equipped with a flat head bolt (6). The flat head bolt (6) is installed on the other side of the clamping angle steel (5) by a nut. The ground installation platform includes a bottom working frame (7), a small manual hydraulic lifting platform vehicle (8), an upper working frame (9), and a plaster working surface (10). The bottom working frame (7) is fixedly connected to the bottom of the small manual hydraulic lifting platform vehicle (8), the upper working frame (9) is fixedly connected to the lifting platform of the small manual hydraulic lifting platform vehicle (8), and the upper end of the upper working frame (9) is fixedly connected to the plaster working surface (10). The adjustable combination bracket includes a square tube bracket (11), connecting holes (12), connecting angle steel (13), square tube beam (14), and adjusting angle steel (15). The square tube bracket (11) has multiple connecting holes (12). One end of the connecting angle steel (13) is connected to the top plate of the structure by expansion bolts, and the other end of the connecting angle steel (13) is connected to the square tube bracket (11) by bolts. The square tube beam (14) is located between two square tube brackets (11) and is connected to one side of the adjusting angle steel (15) by bolts. The other side of the adjusting angle steel (15) is connected to the connecting holes (12) on the square tube bracket (11) by bolts.

2. The installation system for a zigzag ceiling according to claim 1, characterized in that, The lower part of the upper working frame (9) and the upper part of the bottom working frame (7) are supported by No. 5 steel pipes, and the rest are all made of wood.

3. The installation system for a zigzag ceiling according to claim 1, characterized in that, The angle of the gypsum working surface (10) is consistent with the angle of the completed zigzag ceiling.

4. The installation system for a zigzag ceiling according to claim 1, characterized in that, The connecting holes (12) are evenly distributed on the square tube support (11) at intervals of 50 mm.

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