Rapid tester for dispersibility of master batch

Abstract

The utility model discloses a rapid master batch dispersity tester, which belongs to the technical field of master batch testing and comprises a console, a mounting rack is fixedly mounted on the upper surface of the console, a ball screw is rotatably connected in the mounting rack, a rotating motor is fixedly mounted on the upper surface of the mounting rack, and a rotating shaft is rotatably connected in the rotating motor. The output end of the rotating motor is fixedly connected with the top end of a ball screw, the outer surface of the ball screw is in threaded connection with a moving plate, a hydraulic rod is fixedly installed on the bottom face of the moving plate, a moving frame is fixedly installed at the telescopic end of the hydraulic rod, and a pressing rod and a cleaning frame are fixedly installed on the bottom face of the moving frame. According to the rapid tester for the dispersibility of the master batch, by arranging the console, the mounting frame, the ball screw, the rotating motor, the moving plate, the hydraulic rod, the moving frame, the pressing rod, the cleaning frame, the nozzle, the water storage tank, the high-temperature steam cleaning machine and the conveying pipe, the purpose of automatically cleaning residual color master batch in the machine barrel is achieved, and then the color master batch testing speed is increased.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the master batch test technical field especially relates to master batch dispersibility quick tester. BACKGROUND

[0002] The color master is called color master batch, also called color species, is a kind of new high polymer material special colorant, also called pigment preparation, its main application is in plastic, color master is composed of pigment or dye, carrier and additive three basic elements, is the uniform loading of super constant pigment in resin and the aggregate prepared.

[0003] The existing master batch dispersibility tester when using, most master batch disperser needs to clean the inside of master batch dispersibility tester after detecting one kind of master batch, then carries out next test, so as to realize multiple test and guarantee the accuracy of data, and most master batch dispersibility testers in the prior art need manual cleaning, thereby causing the cleaning time of master batch dispersibility tester is longer, and further increase the test time of master batch dispersibility tester, reduce the test efficiency of master batch dispersibility tester.

[0004] Therefore, we propose master batch dispersibility quick tester to solve the above problems. Utility model content

[0005] The utility model discloses a kind of master batch dispersibility quick testers, to solve the problem that worker manually cleans master batch dispersibility tester and spends more time, thereby increase the test time of master batch dispersibility tester.

[0006] To achieve the above object, the utility model adopts the following technical scheme:

[0007] The utility model provides a mother particle dispersibility quick tester, including console, the upper surface of console is fixedly installed with mounting bracket, the inside rotation of mounting bracket is connected with ball screw, the upper surface of mounting bracket is fixedly installed with rotation motor, the output of rotation motor is fixedly connected with the top of ball screw, the outer surface screw thread connection of ball screw has the moving plate, the bottom surface of moving plate is fixedly installed with hydraulic rod, the telescopic end of hydraulic rod is fixedly installed with moving frame, the bottom surface of moving frame is fixedly installed with press bar and cleaning frame respectively, the inner wall of cleaning frame is fixedly installed with nozzle, the upper surface of console is fixedly installed with water storage tank, water pump and collection box respectively, the upper surface of water storage tank is fixedly installed with high temperature steam cleaner, the right side of high temperature steam cleaner is fixedly connected with the delivery pipe, the other end of delivery pipe is connected to the inside of water storage tank, the left side of high temperature steam cleaner is fixedly connected with the connecting pipe, the other end of connecting pipe is connected to the inside of nozzle, the input of water pump is connected to the inside of water storage tank, the output of water pump is fixedly connected with the water delivery pipe, the other end of water delivery pipe is fixedly connected with the spray head, the inside of collection box is rotatably hinged with the machine barrel, the front of collection box is fixedly installed with the rotary motor, the output of rotary motor is fixedly connected with the outer surface of machine barrel.

[0008] Preferably, the inner wall of the machine barrel is fixedly installed with a material pipe, the inner wall of the machine barrel is fixedly installed with an electric heating resistance wire, the inner bottom wall of the machine barrel is fixedly installed with two connecting springs and a pressure sensor respectively, the top ends of the two connecting springs are fixedly installed with a filter screen frame, and the detection end of the pressure sensor is in contact with the outer surface of the filter screen frame.

[0009] Preferably, the outer surface of the filter screen frame is fixedly installed with two telescopic rods, and the bottom end of each telescopic rod is fixedly connected with the inner bottom wall of the machine barrel.

[0010] Preferably, the bottom surface of the console is fixedly installed with two groups of universal wheels, and the outer surface of each universal wheel is fixedly installed with a brake pad.

[0011] Preferably, the inner top wall of the mounting bracket is fixedly installed with a sliding rod, and the bottom end of the sliding rod penetrates through the moving plate and is fixedly connected with the upper surface of the console.

[0012] Preferably, the upper surface of the moving frame is fixedly installed with two sliding blocks, the bottom surface of the moving plate is provided with two sliding grooves, and each sliding block is slidingly connected in the inside of the sliding groove.

[0013] Preferably, the front of the collection box is fixedly connected with a drain pipe, and the outer surface of the drain pipe is fixedly installed with a valve.

[0014] Preferably, the upper surface of the water storage tank is fixedly connected with a water inlet pipe, and the outer surface of the water inlet pipe is screwedly connected with a tank cover.

[0015] In summary, the technical effects and advantages of the utility model: through being provided with control platform, mounting frame, ball screw, rotation motor, moving plate, hydraulic rod, moving frame, pressing rod, cleaning frame, nozzle, water storage tank, high temperature steam cleaning machine and conveying pipe, utilize the power provided by rotation motor to cooperate with hydraulic rod and insert cleaning frame into the inside of machine barrel, then utilize the high temperature spray of high temperature steam cleaning machine to clean the inside of machine barrel, thereby without manual cleaning of workers, reduce the time spent in cleaning test instrument, further reduce the time of color mother detection, increase the detection efficiency of color mother, through being provided with conveying pipe, connecting pipe, water pump, water delivery pipe and spray head, utilize the power provided by water pump and spray water source on the bottom surface of pressing rod through spray head, thereby clean the color mother adhered on the bottom surface of pressing rod, through being provided with collecting box, machine barrel and rotation motor, utilize the power provided by rotation motor and drive machine barrel to rotate, thereby realize the purpose of dumping the impurities in the inside of machine barrel. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the three-dimensional structure schematic diagram of mounting frame of the utility model;

[0017] Figure 2 It is the three-dimensional structure schematic diagram of mounting frame of the utility model;

[0018] Figure 3 It is the three-dimensional structure schematic diagram of collecting box of the utility model;

[0019] Figure 4 It is the three-dimensional structure schematic diagram of collecting box of the utility model;

[0020] Figure 5 It is the three-dimensional structure schematic diagram of machine barrel of the utility model.

[0021] In the drawing: 1, control platform;2, mounting frame;3, ball screw;4, rotation motor;5, moving plate;6, hydraulic rod;7, moving frame;8, pressing rod;9, cleaning frame;10, nozzle;11, water storage tank;12, high temperature steam cleaning machine;13, conveying pipe;14, connecting pipe;15, water pump;16, water delivery pipe;17, spray head;18, collecting box;19, machine barrel;20, rotation motor;21, material pipe;22, electric heating resistance wire;23, connecting spring;24, filter screen frame;25, pressure sensor;26, telescopic rod;27, universal wheel;28, brake pad;29, sliding rod;30, sliding block;31, sliding groove;32, drain pipe;33, valve;34, water inlet pipe;35, box cover. DETAILED DESCRIPTION

[0022] Clearly, the described embodiments are merely a part of the embodiments of the present application, but not all the embodiments.

[0023] With reference to Figures 1-5 The present embodiment provides a kind of master batch dispersibility rapid tester, the master batch dispersibility rapid tester includes console 1, the upper surface of console 1 is fixedly installed with mounting bracket 2, the bottom of console 1 is fixedly installed with two groups of universal wheels 27, the outer surface of each universal wheel 27 is fixedly installed with brake pad 28, the installation of universal wheel 27, it is convenient for worker to move the device, so as to increase the convenience of the device movement, the installation of brake pad 28, it has the effect of locking universal wheel 27, to avoid the phenomenon that console 1 moves automatically as far as possible, to ensure the stability of console 1.

[0024] Ball screw 3 is rotatably connected in the inside of mounting bracket 2, rotating motor 4 is fixedly installed on the upper surface of mounting bracket 2, the output end of rotating motor 4 is fixedly connected with the top end of ball screw 3, moving plate 5 is screw-connected on the outer surface of ball screw 3, slide rod 29 is fixedly installed on the inner top wall of mounting bracket 2, the bottom of slide rod 29 penetrates moving plate 5 and is fixedly connected with the upper surface of console 1, the installation of slide rod 29 has the effect of limiting the moving track of moving plate 5, to avoid the phenomenon that moving plate 5 rotates when moving as far as possible, to ensure the stability of moving plate 5 movement.

[0025] Hydraulic rod 6 is fixedly installed on the bottom of moving plate 5, moving frame 7 is fixedly installed on the telescopic end of hydraulic rod 6, pressing rod 8 and cleaning frame 9 are respectively fixedly installed on the bottom of moving frame 7, nozzle 10 is fixedly installed on the inner wall of cleaning frame 9, two sliding blocks 30 are fixedly installed on the upper surface of moving frame 7, two sliding grooves 31 are formed on the bottom of moving plate 5, each sliding block 30 is slidably connected in the inside of sliding groove 31, the installation of sliding block 30 and sliding groove 31 has the effect of limiting the moving track of moving frame 7, to avoid the phenomenon that moving frame 7 deviates from moving track when moving as far as possible, to ensure the stability of moving frame 7 movement.

[0026] Water storage tank 11, water suction pump 15 and collection tank 18 are respectively fixedly installed on the upper surface of console 1, high-temperature steam cleaner 12 is fixedly installed on the upper surface of water storage tank 11, conveying pipe 13 is fixedly communicated on the right side of high-temperature steam cleaner 12, the other end of conveying pipe 13 penetrates to the inside of water storage tank 11, connecting pipe 14 is fixedly communicated on the left side of high-temperature steam cleaner 12, the other end of connecting pipe 14 penetrates to the inside of nozzle 10, water inlet pipe 34 is fixedly communicated on the upper surface of water storage tank 11, tank cover 35 is screw-connected on the outer surface of water inlet pipe 34, the installation of water inlet pipe 34 and tank cover 35 is convenient for worker to add water source to the inside of water storage tank 11.

[0027] The input end of the water pump 15 penetrates to the inside of the water storage tank 11, the output end of the water pump 15 is fixedly communicated with the water delivery pipe 16, the other end of the water delivery pipe 16 is fixedly communicated with the spray head 17, the front surface of the collection tank 18 is fixedly communicated with the drain pipe 32, the outer surface of the drain pipe 32 is fixedly installed with the valve 33, the installation of the drain pipe 32 and the valve 33 plays a role in facilitating the workers to drain the sewage in the collection tank 18.

[0028] The inside of the collection tank 18 is rotatably hinged with the machine barrel 19, the inner wall of the machine barrel 19 is fixedly installed with the material pipe 21, the inner wall of the machine barrel 19 is fixedly installed with the electric heating resistance wire 22, the inner bottom wall of the machine barrel 19 is fixedly installed with two connecting springs 23 and a pressure sensor 25, the model of the pressure sensor 25 is MS4515, the sensor has good high temperature resistance effect, the top ends of the two connecting springs 23 are fixedly installed with the filter screen frame 24, the detection end of the pressure sensor 25 is in contact with the outer surface of the filter screen frame 24, the electric heating resistance wire 22 is used to heat and melt the color masterbatch filled in the material pipe 21, then the color masterbatch is pressed by the pressing rod 8, so that the melted color masterbatch passes through the filter screen frame 24, in the process of passing through the filter screen frame 24, the passing pressure of the color masterbatch is detected by the pressure sensor 25, so as to detect the dispersibility of the color masterbatch.

[0029] The front surface of the collection tank 18 is fixedly installed with the rotary motor 20, the output end of the rotary motor 20 is fixedly connected with the outer surface of the machine barrel 19, the outer surface of the filter screen frame 24 is fixedly installed with two extension rods 26, the bottom end of each extension rod 26 is fixedly connected with the inner bottom wall of the machine barrel 19, the installation of the extension rod 26 plays a role in limiting the movement track of the filter screen frame 24, so as to ensure the stability of the movement of the filter screen frame 24.

[0030] The working principle of the utility model discloses: in use, the worker first places the color master batch that needs to be detected to the inside of material pipe 21, then utilizes electric heating resistance wire 22 to heat color master batch, thereby making color master batch melt, after that, utilize the power provided by hydraulic rod 6 to drive moving frame 7 to move, thereby moving pressing rod 8 to the top of material pipe 21, then utilize the power provided by rotating motor 4 to drive moving plate 5 to move downward in cooperation with ball screw 3, thereby making pressing rod 8 press the color master batch after melting, simultaneously utilize pressure sensor 25 to detect the pressure change of color master batch through filter screen frame 24, thereby realize the purpose of dispersibility test of color master batch, when a batch of color master batch test is completed, the worker utilizes the power provided by rotating motor 4 to cooperate with hydraulic rod 6 to insert cleaning frame 9 to the inside of material pipe 21, simultaneously utilize the high temperature steam spray of high temperature steam cleaning machine 12 to clean the impurities remaining on the inner wall of material pipe 21, when material pipe 21 is cleaned, the worker opens rotating motor 20, utilizes the power provided by rotating motor 20 to drive machine bucket 19 to rotate, thereby pouring out the impurities remaining in machine bucket 19, thereby guarantee the neatness inside material pipe 21, after that, utilize the power provided by rotating motor 4 to cooperate with hydraulic rod 6 to move pressing rod 8 to the top of spray head 17, then utilize the power provided by water suction pump 15 to spray the water source in water storage tank 11 on pressing rod 8 after water delivery pipe 16 and spray head 17, thereby clean pressing rod 8, thereby need not manual cleaning of the worker, reduce the cleaning time of tester, thereby facilitate the test of subsequent color master batch, thereby increase the color master batch test rate.

[0031] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0032] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0033] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. Masterbatch dispersibility rapid tester comprising a console (1), characterized in that: The upper surface of the console (1) is fixedly installed with a mounting rack (2), the inside of the mounting rack (2) is rotatably connected with a ball screw (3), the upper surface of the mounting rack (2) is fixedly installed with a rotating motor (4), the output end of the rotating motor (4) is fixedly connected with the top end of the ball screw (3), the outer surface of the ball screw (3) is threadedly connected with a moving plate (5), the bottom surface of the moving plate (5) is fixedly installed with a hydraulic rod (6), the telescopic end of the hydraulic rod (6) is fixedly installed with a moving frame (7), the bottom surface of the moving frame (7) is respectively fixedly installed with a pressing rod (8) and a cleaning frame (9), the inner wall of the cleaning frame (9) is fixedly installed with a nozzle (10), the upper surface of the console (1) is respectively fixedly installed with a water storage tank (11), a water pump (15) and a collection tank (18), the upper surface of the water storage tank (11) is fixedly installed with a high-temperature steam cleaner (12), the right side of the high-temperature steam cleaner (12) is fixedly communicated with a conveying pipe (13), the other end of the conveying pipe (13) penetrates into the inside of the water storage tank (11), the left side of the high-temperature steam cleaner (12) is fixedly communicated with a connecting pipe (14), the other end of the connecting pipe (14) penetrates into the inside of the nozzle (10), the input end of the water pump (15) penetrates into the inside of the water storage tank (11), the output end of the water pump (15) is fixedly communicated with a water delivery pipe (16), the other end of the water delivery pipe (16) is fixedly communicated with a spray head (17), the inside of the collection tank (18) is rotatably hinged with a machine barrel (19), the front surface of the collection tank (18) is fixedly installed with a rotating motor (20), the output end of the rotating motor (20) is fixedly connected with the outer surface of the machine barrel (19).

2. The master batch dispersibility rapid tester according to claim 1, characterized in that: The inner wall of the machine barrel (19) is fixedly installed with a material pipe (21), the inner wall of the machine barrel (19) is fixedly installed with an electric heating resistance wire (22), the inner bottom wall of the machine barrel (19) is respectively fixedly installed with two connecting springs (23) and a pressure sensor (25), the top ends of the two connecting springs (23) are commonly fixedly installed with a filter screen frame (24), the detection end of the pressure sensor (25) is in contact with the outer surface of the filter screen frame (24).

3. The masterbatch dispersibility rapid tester according to claim 2, characterized in that: The outer surface of the filter screen frame (24) is fixedly installed with two telescopic rods (26), the bottom end of each telescopic rod (26) is fixedly connected with the inner bottom wall of the machine barrel (19).

4. The master batch dispersibility rapid tester according to claim 1, characterized in that: The bottom surface of the console (1) is fixedly installed with two groups of universal wheels (27), the outer surface of each universal wheel (27) is fixedly installed with a brake pad (28).

5. The master batch dispersibility rapid tester according to claim 1, characterized in that: The inner top wall of the mounting rack (2) is fixedly installed with a sliding rod (29), the bottom end of the sliding rod (29) penetrates through the moving plate (5) and is fixedly connected with the upper surface of the console (1).

6. The master batch dispersibility rapid tester according to claim 1, characterized in that: The upper surface of the moving frame (7) is fixedly installed with two sliding blocks (30), the bottom surface of the moving plate (5) is provided with two sliding grooves (31), each sliding block (30) is slidingly connected in the inside of the sliding groove (31).

7. The master batch dispersibility rapid tester according to claim 1, characterized in that: The front surface of the collecting box (18) is fixedly communicated with a drain pipe (32), and the outer surface of the drain pipe (32) is fixedly installed with a valve (33).

8. The master batch dispersibility rapid tester according to claim 1, characterized in that: The upper surface of the water storage tank (11) is fixedly communicated with a water inlet pipe (34), and the outer surface of the water inlet pipe (34) is threadedly connected with a tank cover (35).

Images