High-overload small power connection switch
By designing a high-overload miniature switching device with insulating sleeves, insulating covers, contacts, and springs, the problem of easy damage to existing switching devices under high overload conditions has been solved, achieving the effects of compact structure, reliable connection, and easy installation.
Patent Information
- Application Number
- CN202423076737.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing power switches are large and easily damaged under high overload conditions, resulting in unreliable connection and failing to meet the high overload environment requirements of modern weapon systems.
Design a high overload miniature switching device including an insulating sleeve, an insulating cover, a contact block, a spring, a contact piece, and a pressure cap. The structure of the spring and the contact block enables automatic connection under high overload, and the reliability is ensured by riveting.
It achieves a compact structure, reliable connection, and convenient installation under high overload conditions. It is suitable for various projectiles and fuses, with high contact force, low resistance, stable connection, and safety and reliability.
Smart Images

Figure CN223513822U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of high overload switches, and in particular to a high overload miniature power-on switch. Background Technology
[0002] With the development of modern warfare, the requirements for weapon systems have become more complex and diverse. Therefore, weapon systems are evolving towards intelligence, and the energy consumption of circuits is constantly increasing. This necessitates an increase in the energy of the power supply batteries. Furthermore, with advancements in the storage life of high-energy-storage batteries such as lithium batteries, more and more weapon power supply modules are being replaced from traditional magneto and thermal batteries with lithium batteries and other power sources that offer short activation times and high energy storage. The power supply batteries and circuits in weapons should be disconnected during storage and maintenance periods, and reliably connected after projectile launch. Currently, most power switches require an exposed pressing mechanism to activate, necessitating an additional mechanism for the projectile or fuse to press the switch. This results in a larger overall structure, and such switches are easily damaged under high overload conditions, leading to unreliable connection. Therefore, designing a small, high-overload power switch is crucial. Utility Model Content
[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a compact high-overload miniature power switch that is suitable for power connection under different high overload conditions, especially for power connection of high overload ammunition products. It has a compact and simple structure, reliable power connection, convenient installation, and wide range of applications.
[0004] The purpose of this utility model is achieved through the following technical solution: a high overload small power-connecting switch, including a power-connecting switch device body, the power-connecting switch device body including an insulating sleeve, an insulating cover, a contact block, a spring, a contact piece, an insulating seat and a pressure cap, the contact piece is provided with a first contact piece and a second contact piece, and the spring piece is stamped into a V-shaped structure;
[0005] In the high overload miniature contact switch of this utility model, the spring is provided with a first spring and a second spring. The insulating cover, insulating sleeve and insulating base form an internal cavity structure, and the first spring, the second spring and the contact block are disposed inside the cavity structure. The outer side wall of the insulating sleeve is provided with an annular groove. The pressure cap is disposed above the insulating cover and the insulating sleeve, and the end of the pressure cap is embedded in the annular groove. The first contact and the second contact are both Z-shaped structures. The first contact includes a first transverse component, which is located at the top of the insulating base, and the other end of the first contact extends out of the insulating base. One end of the second contact is embedded between the insulating cover and the insulating base, and the other end extends out of the insulating base. One end of the first spring is connected to the second contact, and the other end is embedded in the contact block. One end of the first contact is embedded in the contact block, and the other end is embedded in the insulating cover.
[0006] In the high overload miniature power switch of this utility model, the bottom of the contact block is arc-shaped, the contact block, the first spring, the second spring, the first contact piece and the second contact piece are all made of conductive metal material, and the insulating sleeve, the insulating cover and the insulating base are all made of insulating material.
[0007] In the high overload miniature contact switch of this utility model, the first contact and the second contact are made of elastic metal material, and the first contact and the second contact do not contact each other.
[0008] In the high overload miniature electrical switch of this utility model, after the first contact piece and the second contact piece are assembled, they are pressed by an insulating cover and then fixed by riveting with a pressure cap.
[0009] This utility model has the following advantages:
[0010] 1. This utility model allows for adjustment of the spring and contact block to control the force required to switch on.
[0011] 2. This utility model has a small structure and is suitable for installation and adaptation inside various projectiles or fuses.
[0012] 3. The switch of this utility model will not bounce back after being turned on, with large contact force, low resistance, and stable connection.
[0013] 4. This utility model has a safe and reliable structure and is easy to assemble. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the power connection state of this utility model.
[0016] In the figure, the power-connecting switch device body 1, insulating sleeve 2, insulating cover 3, contact block 4, insulating base 5, pressure cap 6, first contact piece 7, second contact piece 8, first spring piece 9, second spring piece 10, annular groove 11, and first transverse component 12 are shown. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings. The scope of protection of the present invention is not limited to the following description:
[0018] like Figures 1-2 As shown, a high overload miniature power-connecting switch includes a power-connecting switch device body 1. The power-connecting switch device body 1 includes an insulating sleeve 2, an insulating cover 3, a contact block 4, a spring, a contact piece, an insulating base 5, and a pressure cap 6. The contact piece is provided with a first contact piece 7 and a second contact piece 8. The spring piece is stamped into a V-shaped structure.
[0019] In this embodiment, the spring is provided with a first spring 9 and a second spring 10. The insulating cover 3, the insulating sleeve 2 and the insulating base 5 form an internal cavity structure. The first spring 9, the second spring 10 and the contact block 4 are disposed inside the cavity structure. The outer side wall of the insulating sleeve 2 is provided with an annular groove 11. The pressure cap 6 is disposed above the insulating cover 3 and the insulating sleeve 2, and the end of the pressure cap 6 is embedded in the annular groove 11. The first contact 7 and the second contact 8 are both Z-shaped structures. The first contact 7 includes a first transverse component 12, which is located at the top of the insulating base 5 to facilitate contact between the first transverse component 12 and the contact block 4 in the energized state. The other end of the first contact 7 extends out of the insulating base to facilitate welding and assembly. One end of the second contact 8 is embedded between the insulating cover 3 and the insulating base 5, and the other end extends out of the insulating base to facilitate welding and assembly. One end of the first spring 9 is connected to the second contact 8, and the other end is embedded in the contact block 4. One end of the first contact 7 is embedded in the contact block 4, and the other end is embedded in the insulating cover 3.
[0020] In this embodiment, the bottom of the contact block 4 is arc-shaped. The contact block 4, the first spring 9, the second spring 10, the first contact piece 7 and the second contact piece 8 are all made of conductive metal material. The insulating sleeve 2, the insulating cover 3 and the insulating base 5 are all made of insulating material.
[0021] In this embodiment, the first contact 9 and the second contact 10 are made of elastic metal material, and the first contact 7 and the second contact 8 do not contact each other.
[0022] In this embodiment, after the first contact piece 7 and the second contact piece 8 are assembled, they are pressed down by the insulating cover 3 and then fixed by riveting with the pressure cap 6. The whole structure is firm and reliable and has high assembly efficiency.
[0023] The working principle of this utility model is as follows: In the initial state, the first contact 7 and the second contact 8 are not in contact, and the power switch is in the off state; under high overload, the contact block 4 moves downward, causing the first spring 9 and the second spring 10 to flip. After flipping, the contact block 4 presses against the first horizontal component 12. Since the first spring 9 and the second spring 10 are arched downward, they remain in the current state. At this time, the first contact 7 and the second contact 8 are connected to the contact block 4 through the second spring 10, and the switch is in the on state. When in use, the switch can be fixed inside the structural component or soldered onto the circuit board, and the assembly method is flexible.
[0024] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A high overload miniature switching device, characterized in that: The device includes a power-connecting switch body, which comprises an insulating sleeve, an insulating cover, a contact block, a spring, a contact piece, an insulating base, and a pressure cap. The contact piece is provided with a first contact piece and a second contact piece, and the spring piece is stamped into a V-shaped structure. The spring is provided with a first spring and a second spring. The insulating cover, insulating sleeve and insulating base form an internal cavity structure. The first spring, the second spring and the contact block are disposed inside the cavity structure. The outer sidewall of the insulating sleeve is provided with an annular groove. The pressure cap is disposed above the insulating cover and the insulating sleeve, and the end of the pressure cap is embedded in the annular groove. The first contact and the second contact are both Z-shaped structures. The first contact includes a first transverse component. The first transverse component is located at the top of the insulating base, and the other end of the first contact extends out of the insulating base. One end of the second contact is embedded between the insulating cover and the insulating base, and the other end extends out of the insulating base. One end of the first spring is connected to the second contact, and the other end is embedded in the contact block. One end of the first contact is embedded in the contact block, and the other end is embedded in the insulating cover.
2. The high overload miniature switching device according to claim 1, characterized in that: The bottom of the contact block is arc-shaped. The contact block, the first spring, the second spring, the first contact piece, and the second contact piece are all made of conductive metal material. The insulating sleeve, the insulating cover, and the insulating base are all made of insulating material.
3. A high overload miniature switching device according to claim 1, characterized in that: The first and second contact pieces are made of elastic metal material, and the first and second contact pieces do not contact each other.
4. A high overload miniature switching device according to claim 1, characterized in that: After the first and second contact pieces are assembled, they are pressed down by an insulating cover and then fixed by riveting with a pressure cap.