High-purity quartz sand iron removal equipment
By combining a speed control mechanism and a multiple cleaning mechanism, the problem of untimely adjustment of the quartz sand feeding speed in existing equipment is solved, achieving efficient removal of iron impurities and improving the iron removal quality and purity of the quartz sand.
Patent Information
- Application Number
- CN202422746437.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Existing quartz sand iron removal equipment cannot adjust the quartz sand feeding speed in a timely manner, resulting in poor iron removal quality and poor iron removal effect.
The feeding speed is adjusted by a speed control mechanism, and combined with multiple cleaning mechanisms, including a first cleaning mechanism, a scraping mechanism, a slag discharge mechanism and a drive mechanism, iron impurities are cleaned multiple times through magnetic adsorption and mechanical scraping, thereby improving iron removal efficiency.
This technology enables multiple cleanings of iron impurities within the quartz sand, improving the quality and convenience of iron removal and ensuring the high purity of the quartz sand.
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Figure CN223517690U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of quartz sand iron removal, in particular to a high-purity quartz sand iron removal equipment. BACKGROUND
[0002] Quartz material has a series of excellent physical and chemical properties, in the manufacturing process of electronic industry products, physical and chemical reactions or pollution do not occur to electronic materials and devices, therefore, if iron impurities in raw materials cannot be removed, the process cost of subsequent pickling and other steps will be increased, and the quality of purified quartz sand will be affected.
[0003] In the existing quartz sand iron removal technology, for example, the prior art with the application number CN202221886642.2, including base, fixed foot, mounting bracket, vibrating sieve device, L type fixed block, extension spring, storage hopper, connecting block, vibration motor, automatic turnover discharging device, motor mounting plate and No. 2 driving motor, etc., by setting the automatic turnover discharging device and the detachable clamping magnetic attraction seat device, after completing the iron removal work of the quartz sand, first, start No. 2 driving motor through the control panel, the output shaft of No. 2 driving motor can drive the turnover plate at the other end of the connecting shaft to turn in the storage hopper through the mounting bearing, when the turnover plate turns down, the quartz sand in the magnetic attraction plate will be poured into the storage hopper, completing the separation of the quartz sand.
[0004] However, the prior art is not convenient for adjusting the speed of quartz sand discharging, which causes the iron removal to be not timely and reduces the quality of iron removal, and the effect of iron removal of the prior art is poor. UTILITY MODEL CONTENTS
[0005] To solve the above technical problems, the utility model provides a high-purity quartz sand iron removal equipment which is convenient for cleaning iron impurities in quartz sand multiple times, and convenient for adjusting the speed of quartz sand feeding, and improves the quality of quartz sand iron removal.
[0006] The utility model discloses a high -purity quartz sand iron -removing equipment, including first cleaning mechanism, still including speed control mechanism, scraping mechanism, deslagging mechanism, second cleaning mechanism and drive mechanism, first cleaning mechanism installs at the bottom of speed control mechanism, scraping mechanism installs in first cleaning mechanism, deslagging mechanism installs in scraping mechanism, second cleaning mechanism installs in first cleaning mechanism, drive mechanism installs in first cleaning mechanism inside, drive mechanism is connected with second cleaning mechanism, through the speed control mechanism convenient for the speed of feeding adjusts, first cleaning mechanism is convenient for the iron impurity in quartz sand adsorption, scraping mechanism carries out cleaning to the iron impurity adsorbed on first cleaning mechanism, deslagging mechanism carries out cleaning to the impurity in scraping mechanism, drive mechanism drives second cleaning mechanism and carries out again cleaning to the iron impurity in quartz sand, through the speed control mechanism convenient for the speed of feeding adjusts, to improve the quality of iron removal, first cleaning mechanism is convenient for the iron impurity in quartz sand adsorption, scraping mechanism carries out cleaning to the iron impurity adsorbed on first cleaning mechanism, deslagging mechanism carries out cleaning to the impurity in scraping mechanism, improves the convenience, drive mechanism drives second cleaning mechanism and carries out again cleaning to the iron impurity in quartz sand, improves the quality of iron removal.
[0007] Preferably, the speed control mechanism comprises a feed hopper, a rotating shaft, a plurality of material blocking plates and a first motor, the rotating shaft is rotatably installed on the inner wall of the discharge port of the feed hopper, the plurality of material blocking plates are installed on the rotating shaft, the first motor is installed on the outer wall of the feed hopper, and the output end of the first motor is connected with the rotating shaft; the rotating shaft is driven to rotate by turning on the first motor, and then the material blocking plates are driven to rotate, the rotating speed of the material blocking plates is adjusted by controlling the rotating speed of the first motor, and then the feeding speed of the quartz sand is adjusted, and the quality of iron removal is improved.
[0008] Preferably, the first cleaning mechanism comprises a cleaning box, two magnetic rollers, a first gear, a second gear and a second motor, the cleaning box is installed at the bottom end of the feed hopper, the two magnetic rollers are rotatably installed on the inner wall of the cleaning box through shafts, the first gear and the second gear are installed on the shafts of the two magnetic rollers respectively, the first gear is engaged with the second gear, the second motor is installed on the outer wall of the cleaning box through a motor bracket, and the output end of the second motor is connected with the shafts of the magnetic rollers; the shafts of the magnetic rollers are driven to rotate by turning on the second motor, the two magnetic rollers are driven to rotate through the engagement relationship between the first gear and the second gear, and the iron impurities in the quartz sand are adsorbed by the magnetic force of the magnetic rollers when the quartz sand passes between the two magnetic rollers.
[0009] Preferably, the scraping mechanism comprises a first blocking plate, an impurity box and a scraper, the first blocking plate is installed on the inner wall of the cleaning box and is located at the connection position of the feed hopper and the rotating shaft, the impurity box is installed on the inner wall of the cleaning box, the scraper is installed on the impurity box, and the scraper is in contact with the magnetic rollers; the quartz sand is guided by the first blocking plate, so that the quartz sand passes between the two magnetic rollers, and when the magnetic rollers rotate, the iron impurities adsorbed on the magnetic rollers are scraped into the impurity box by the scraper.
[0010] Preferably, the slag discharging mechanism comprises a cleaning scraper and a pull rod, the cleaning scraper is slidingly installed in the impurity box, and the pull rod is installed on the cleaning scraper; the quartz sand is guided by the first baffle to pass between the two magnetic rollers, when the magnetic rollers rotate, the iron impurities adsorbed on the magnetic rollers are scraped into the impurity box by the scraper, the cleaning scraper is driven to slide in the impurity box by pulling the pull rod, and then the impurities in the impurity box are cleaned by the cleaning scraper.
[0011] Preferably, the second cleaning mechanism comprises a second baffle, a guide plate, two slides, a sliding inclined plate and an electromagnet, the second baffle is installed on the inner wall of the cleaning box, the guide plate is installed on the second baffle, the two slides are installed on the inner wall of the cleaning box and are different in height, the sliding inclined plate is slidingly installed on the two slides, the electromagnet is installed at the bottom end of the sliding inclined plate, and a discharge port is formed in the side wall of the cleaning box; after the quartz sand passes through the magnetic rollers, the quartz sand falls on the second baffle and falls into the sliding inclined plate under the guidance of the second baffle and the guide plate, then the sliding inclined plate is shaken on the slide by opening the driving mechanism, the iron impurities in the quartz sand are adsorbed by opening the electromagnet, and the quartz sand is discharged through the discharge port of the cleaning box.
[0012] Preferably, the driving mechanism comprises a motor frame, a rotating disc, an eccentric shaft, a connecting rod and a driving motor, the motor frame is installed on the inner wall of the cleaning box, the rotating disc is rotationally installed on the motor frame, the eccentric shaft is eccentrically installed on the rotating disc, one end of the connecting rod is rotationally installed on the eccentric shaft, the other end of the connecting rod is rotationally installed on the sliding inclined plate, and the driving motor is installed on the motor frame and connected with the rotating disc; after the quartz sand passes through the magnetic rollers, the quartz sand falls on the second baffle and falls into the sliding inclined plate under the guidance of the second baffle and the guide plate, then the rotating disc is driven to rotate by opening the driving motor, the eccentric shaft is driven to eccentrically rotate, the sliding inclined plate is shaken on the slide by the connecting rod, the iron impurities in the quartz sand are adsorbed by opening the electromagnet, and the quartz sand is discharged through the discharge port of the cleaning box.
[0013] Compared with the prior art, the beneficial effects of the utility model are that: the speed of feeding is adjusted through the speed control mechanism, so that the iron removal quality is improved, the first cleaning mechanism is convenient for adsorbing the iron impurities in the quartz sand, the scraping mechanism cleans the iron impurities adsorbed on the first cleaning mechanism, the slag discharging mechanism cleans the impurities in the scraping mechanism, the convenience is improved, the driving mechanism drives the second cleaning mechanism to clean the iron impurities in the quartz sand again, and the iron removal quality is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is the first axonometric structure schematic view of the utility model;
[0015] Figure 2 is the second axonometric structure schematic view of the utility model;
[0016] Figure 3 is a front view cross section axonometric structure schematic diagram of the utility model;
[0017] Figure 4 is a side view cross section axonometric structure schematic diagram of the utility model;
[0018] Figure 5 is a first top view cross section axonometric structure schematic diagram of the utility model;
[0019] Figure 6 is a second top view cross section axonometric structure schematic diagram of the utility model;
[0020] Figure 7 is a front view cross section structure schematic diagram of the utility model;
[0021] In the drawing, mark: 01, speed control mechanism;11, feed hopper;12, rotating shaft;13, baffle plate;14, first motor;02, first cleaning mechanism;21, cleaning box;22, magnetic roller;23, first gear;24, second gear;25, second motor;03, scraping mechanism;31, first baffle;32, impurity box;33, scraper;04, slag discharge mechanism;41, cleaning scraper;42, pull rod;05, second cleaning mechanism;51, second baffle;52, guide plate;53, slide;54, sliding inclined plate;55, electromagnet;06, driving mechanism;61, motor frame;62, rotating disc;63, eccentric shaft;64, connecting rod;65, driving motor. DETAILED DESCRIPTION
[0022] In order to facilitate understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The utility model can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0023] Embodiment 1
[0024] As Figures 1 to 4 shown, a high-purity quartz sand iron removal equipment, including first cleaning mechanism 02, still includes speed control mechanism 01, scraping mechanism 03, slag discharge mechanism 04, second cleaning mechanism 05 and driving mechanism 06, first cleaning mechanism 02 is installed at the bottom end of speed control mechanism 01, scraping mechanism 03 is installed in first cleaning mechanism 02, slag discharge mechanism 04 is installed in scraping mechanism 03, second cleaning mechanism 05 is installed in first cleaning mechanism 02, driving mechanism 06 is installed in first cleaning mechanism 02, and driving mechanism 06 is connected with second cleaning mechanism 05;
[0025] The speed of feeding is adjusted through the speed control mechanism 01, the first cleaning mechanism 02 is used for adsorbing the iron impurities in the quartz sand, the scraping mechanism 03 is used for cleaning the adsorbed iron impurities on the first cleaning mechanism 02, the slag discharging mechanism 04 is used for cleaning the impurities in the scraping mechanism 03, and the driving mechanism 06 drives the second cleaning mechanism 05 to clean the iron impurities in the quartz sand again;
[0026] The speed control mechanism 01 comprises a feeding hopper 11, a rotating shaft 12, a plurality of material blocking plates 13 and a first motor 14, the rotating shaft 12 is rotatably installed on the inner wall of the discharge port of the feeding hopper 11, the plurality of material blocking plates 13 are installed on the rotating shaft 12, and the first motor 14 is installed on the outer wall of the feeding hopper 11 and connected with the rotating shaft 12;
[0027] The first cleaning mechanism 02 comprises a cleaning box 21, two magnetic rollers 22, a first gear 23, a second gear 24 and a second motor 25, the cleaning box 21 is installed at the bottom end of the feeding hopper 11, the two magnetic rollers 22 are rotatably installed on the inner wall of the cleaning box 21 through rotating shafts, the first gear 23 and the second gear 24 are installed on the rotating shafts of the two magnetic rollers 22 respectively, the first gear 23 is engaged with the second gear 24, the second motor 25 is installed on the outer wall of the cleaning box 21 through a motor bracket, and the output end of the second motor 25 is connected with the rotating shaft of the magnetic roller 22;
[0028] The scraping mechanism 03 comprises a first blocking plate 31, an impurity box 32 and a scraping plate 33, the first blocking plate 31 is installed on the inner wall of the cleaning box 21 and located at the connection position of the feeding hopper 11 and the rotating shaft 12, the impurity box 32 is installed on the inner wall of the cleaning box 21, and the scraping plate 33 is installed on the impurity box 32 and in contact with the magnetic roller 22;
[0029] The slag discharging mechanism 04 comprises a cleaning scraping plate 41 and a pull rod 42, the cleaning scraping plate 41 is slidably installed in the impurity box 32, and the pull rod 42 is installed on the cleaning scraping plate 41;
[0030] By opening the first motor 14 to drive the rotating shaft 12 to rotate, and then drive the blocking plate 13 to rotate, by controlling the rotating speed of the first motor 14 to adjust the rotating speed of the blocking plate 13, and then adjust the feeding speed of the quartz sand, improve the quality of iron removal, by opening the second motor 25 to drive the rotating shaft of the magnetic roller 22 to rotate, through the meshing relationship of the first gear 23 and the second gear 24 to drive the two magnetic rollers 22 to rotate, when the quartz sand passes between the two magnetic rollers 22, the magnetic force of the magnetic roller 22 can attract the iron impurities in the quartz sand, the first baffle 31 is used to guide the quartz sand, so that the quartz sand passes between the two magnetic rollers 22, when the magnetic roller 22 rotates, the iron impurities adsorbed on the magnetic roller 22 are scraped into the impurity box 32 by the scraper 33, the cleaning scraper 41 is driven to slide in the impurity box 32 by pulling the pull rod 42, and then the impurities in the impurity box 32 are cleaned by the cleaning scraper 41.
[0031] Embodiment 2
[0032] As shown in Figure 3 , Figure 5 and Figure 6 , a high-purity quartz sand iron removal equipment, comprising a first cleaning mechanism 02, further comprising a speed control mechanism 01, a scraping mechanism 03, a slag discharge mechanism 04, a second cleaning mechanism 05 and a driving mechanism 06, the first cleaning mechanism 02 is installed at the bottom end of the speed control mechanism 01, the scraping mechanism 03 is installed in the first cleaning mechanism 02, the slag discharge mechanism 04 is installed in the scraping mechanism 03, the second cleaning mechanism 05 is installed in the first cleaning mechanism 02, and the driving mechanism 06 is installed inside the first cleaning mechanism 02, and the driving mechanism 06 is connected with the second cleaning mechanism 05;
[0033] The speed control mechanism 01 is used to adjust the feeding speed, the first cleaning mechanism 02 is used to adsorb the iron impurities in the quartz sand, the scraping mechanism 03 is used to clean the iron impurities adsorbed on the first cleaning mechanism 02, the slag discharge mechanism 04 is used to clean the impurities in the scraping mechanism 03, and the driving mechanism 06 drives the second cleaning mechanism 05 to clean the iron impurities in the quartz sand again;
[0034] The second cleaning mechanism 05 comprises a second baffle 51, a guide plate 52, two slides 53, a sliding inclined plate 54 and an electromagnet 55, the second baffle 51 is installed on the inner wall of the cleaning box 21, the guide plate 52 is installed on the second baffle 51, the two slides 53 are installed on the inner wall of the cleaning box 21 with different heights, the sliding inclined plate 54 is slidingly installed on the two slides 53, and the electromagnet 55 is installed at the bottom end of the sliding inclined plate 54; a discharge port is formed in the side wall of the cleaning box 21;
[0035] The driving mechanism 06 comprises a motor frame 61, a rotating disc 62, an eccentric shaft 63, a connecting rod 64 and a driving motor 65, the motor frame 61 is installed on the inner wall of the cleaning box 21, the rotating disc 62 is rotatably installed on the motor frame 61, the eccentric shaft 63 is eccentrically installed on the rotating disc 62, one end of the connecting rod 64 is rotatably installed on the eccentric shaft 63, the other end of the connecting rod 64 is rotatably installed on the sliding inclined plate 54, the driving motor 65 is installed on the motor frame 61, and the output end of the driving motor 65 is connected with the rotating disc 62;
[0036] After the quartz sand passes through the magnetic roller 22, falls on the second baffle 51, and is guided by the second baffle 51 and the guide plate 52, the quartz sand falls into the sliding inclined plate 54, then the driving motor 65 is turned on to drive the rotating disc 62 to rotate, thereby driving the eccentric shaft 63 to rotate eccentrically, the sliding inclined plate 54 is driven to shake on the slide 53 through the connecting rod 64, the iron impurities in the quartz sand are adsorbed through the opening of the electromagnet 55, and the quartz sand is discharged through the discharge port of the cleaning box 21.
[0037] As shown in Figures 1 to 7 The first motor 14 is turned on to drive the rotating shaft 12 to rotate, thereby driving the baffle plate 13 to rotate, the rotating speed of the baffle plate 13 is adjusted by controlling the rotating speed of the first motor 14, thereby adjusting the feeding speed of the quartz sand, the quality of iron removal is improved, the second motor 25 is turned on to drive the rotating shaft of the magnetic roller 22 to rotate, the two magnetic rollers 22 are driven to rotate through the meshing relationship between the first gear 23 and the second gear 24, when the quartz sand passes between the two magnetic rollers 22, the iron impurities in the quartz sand are adsorbed through the magnetic force of the magnetic roller 22, the quartz sand is guided through the first baffle 31, so that the quartz sand passes between the two magnetic rollers 22, when the magnetic roller 22 rotates, the iron impurities adsorbed on the magnetic roller 22 are scraped into the impurity box 32 through the scraper 33, the cleaning scraper 41 is driven to slide in the impurity box 32 through pulling the pull rod 42, thereby cleaning the impurities in the impurity box 32 through the cleaning scraper 41, after the quartz sand passes through the magnetic roller 22, falls on the second baffle 51, and is guided by the second baffle 51 and the guide plate 52, the quartz sand falls into the sliding inclined plate 54, then the driving motor 65 is turned on to drive the rotating disc 62 to rotate, thereby driving the eccentric shaft 63 to rotate eccentrically, the sliding inclined plate 54 is driven to shake on the slide 53 through the connecting rod 64, the iron impurities in the quartz sand are adsorbed through the opening of the electromagnet 55, and the quartz sand is discharged through the discharge port of the cleaning box 21.
[0038] The first motor 14, the second motor 25 and the driving motor 65 of the utility model are purchased on the market, and the technical personnel in the industry only needs to install and operate according to the attached instruction manual, without the technical personnel in the field paying creative labor.
[0039] The utility model discloses realize the main function is: in the quartz sand iron removal work process, it is convenient to the iron impurity in quartz sand to clean repeatedly, and it is convenient to the speed of quartz sand loading to adjust, improve the quality of quartz sand iron removal.
[0040] The above only is the preferred implementation of the utility model, should point out, for the ordinary technical personnel of this technical field, under the premise of not departing from the technical principle of the utility model, can also make a number of improvements and variations, these improvements and variations also should be regarded as the protection range of the utility model.
Claims
1. A high-purity quartz sand iron removal device, comprising a first cleaning mechanism (02); characterized in that, Also include speed control mechanism (01), scraping mechanism (03), deslagging mechanism (04), second cleaning mechanism (05) and drive mechanism (06), the first cleaning mechanism (02) is installed at the bottom end of the speed control mechanism (01), the scraping mechanism (03) is installed in the first cleaning mechanism (02), the deslagging mechanism (04) is installed in the scraping mechanism (03), the second cleaning mechanism (05) is installed in the first cleaning mechanism (02), the drive mechanism (06) is installed inside the first cleaning mechanism (02), the drive mechanism (06) is connected with the second cleaning mechanism (05); The speed control mechanism (01) is convenient for adjusting the speed of feeding, the first cleaning mechanism (02) is convenient for adsorbing iron impurities in the quartz sand, the scraping mechanism (03) cleans the adsorbed iron impurities on the first cleaning mechanism (02), the deslagging mechanism (04) cleans the impurities in the scraping mechanism (03), and the drive mechanism (06) drives the second cleaning mechanism (05) to clean the iron impurities in the quartz sand again.
2. The high purity quartz sand iron removal apparatus of claim 1, wherein, The speed control mechanism (01) includes a feeding hopper (11), a rotating shaft (12), a plurality of material blocking plates (13) and a first motor (14), the rotating shaft (12) is rotatably installed on the inner wall of the discharge port of the feeding hopper (11), the plurality of material blocking plates (13) are installed on the rotating shaft (12), and the first motor (14) is installed on the outer wall of the feeding hopper (11). The output end of the first motor (14) is connected with the rotating shaft (12).
3. An apparatus for removing iron from high purity quartz sand as claimed in claim 2, wherein The first cleaning mechanism (02) includes a cleaning box (21), two magnetic rollers (22), a first gear (23), a second gear (24) and a second motor (25), the cleaning box (21) is installed at the bottom end of the feeding hopper (11), the two magnetic rollers (22) are rotatably installed on the inner wall of the cleaning box (21) through shafts, the first gear (23) and the second gear (24) are installed on the shafts of the two magnetic rollers (22) respectively, the first gear (23) is engaged with the second gear (24), and the second motor (25) is installed on the outer wall of the cleaning box (21) through a motor bracket. The output end of the second motor (25) is connected with the shaft of the magnetic roller (22).
4. The apparatus for removing iron from high purity quartz sand according to claim 3, wherein The scraping mechanism (03) includes a first baffle (31), an impurity box (32) and a scraper (33), the first baffle (31) is installed on the inner wall of the cleaning box (21), the first baffle (31) is located at the connection position of the feeding hopper (11) and the rotating shaft (12), the impurity box (32) is installed on the inner wall of the cleaning box (21), and the scraper (33) is installed on the impurity box (32) and in contact with the magnetic roller (22).
5. An apparatus for removing iron from high purity quartz sand as claimed in claim 4, wherein The deslagging mechanism (04) includes a cleaning scraper (41) and a pull rod (42), the cleaning scraper (41) is slidably installed in the impurity box (32), and the pull rod (42) is installed on the cleaning scraper (41).
6. The apparatus for removing iron from high purity quartz sand as claimed in claim 3, wherein The second cleaning mechanism (05) comprises a second baffle (51), a material guide plate (52), two slides (53), a sliding inclined plate (54) and an electromagnet (55). The second baffle (51) is installed on the inner wall of the cleaning box (21). The material guide plate (52) is installed on the second baffle (51). The two slides (53) are installed on the inner wall of the cleaning box (21) at different heights. The sliding inclined plate (54) is slidingly installed on the two slides (53). The electromagnet (55) is installed at the bottom end of the sliding inclined plate (54). The sidewall of the cleaning box (21) is provided with a discharge port.
7. A high purity quartz sand iron removal apparatus as claimed in claim 6, wherein, The driving mechanism (06) comprises a motor frame (61), a rotating disc (62), an eccentric shaft (63), a connecting rod (64) and a driving motor (65). The motor frame (61) is installed on the inner wall of the cleaning box (21). The rotating disc (62) is rotatably installed on the motor frame (61). The eccentric shaft (63) is eccentrically installed on the rotating disc (62). One end of the connecting rod (64) is rotatably installed on the eccentric shaft (63). The other end of the connecting rod (64) is rotatably installed on the sliding inclined plate (54). The driving motor (65) is installed on the motor frame (61). The output end of the driving motor (65) is connected with the rotating disc (62).
Citation Information
Patent Citations
Iron removal equipment for preparing high-purity quartz sand
CN217909968U