Oiling device for post-treatment of thermal forming part

By designing an oiling device and utilizing the cooperation of conveying components and clamping mechanisms, the uniformity and drying efficiency of the oiling process for thermoformed parts were achieved, solving the problems of uneven coating and bump formation, and improving the quality and efficiency of oiling.

CN223517867UActive Publication Date: 2025-11-07ANHUI HUANCHI AUTOMOBILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422557264.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-11-07
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The existing process of applying oil to thermoformed parts suffers from problems such as uneven coating, low efficiency, and high cost. In particular, the process of applying oil in multiple layers is prone to forming surface bumps, which affects the smoothness of the product.

Method used

An oiling device was designed, which uses a conveying component to move the material, and combines an oiling mechanism and a clamping mechanism to accelerate drying by using airflow, achieving uniformity and efficiency in multiple coats, and avoiding oil accumulation.

Benefits of technology

It improves the uniformity of oil application and drying efficiency, prevents the formation of surface bumps, and ensures the quality and efficiency of oil application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an oiling device for post-treatment of a thermoforming part, which belongs to the technical field of thermoforming oiling and comprises an oiling chamber, a plurality of oiling mechanisms for oiling materials are mounted in the oiling chamber and are arranged at certain intervals, a conveying component is movably connected in the oiling chamber, a vertical rod is fixedly connected to the lower side of the conveying component, and the vertical rod is fixedly connected to the lower side of the conveying component. The conveying assembly is fixedly connected with a first rack used for opening and closing the oiling mechanism, the vertical rod is rotationally connected with a clamping mechanism, and a second rack used for rotating the clamping mechanism is installed in the oiling chamber, so that the oiling quality and efficiency are effectively guaranteed, and it is avoided that salient points and accumulation are formed during oiling, and then the oiling uniformity is affected.
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Description

TECHNICAL FIELD

[0001] The utility model relates to hot forming oiling technology field, concretely is a kind of oiling device for hot forming piece post-processing. BACKGROUND

[0002] With the year-by-year improvement of the light weight and safety standard requirements of automobile, the use proportion of ultra-high strength steel plate gradually improves. After hot stamping piece is shot blasted, it must be immediately coated with rust preventive oil, otherwise it will be quickly oxidized again. The traditional oiling method is to spray rust preventive oil manually. Manual operation has the following problems: low efficiency, high cost and uneven spraying. Therefore, the spraying process is gradually mechanized. In order to increase the uniformity and smoothness of the coating, the mechanical coating is carried out in multiple layers, i.e., the material surface is first coated, and then the second layer is coated after the first layer of coating material is dried. This process is repeated. Since the oil has a certain moisture, if it is dried naturally without the aid of other technical means, the drying efficiency of the oil is slow due to the difference in gas flow rate. If a fan or other technical means is used, it may affect the coating quality of the materials in other workstations during the drying process. For example, the above-mentioned problems exist in the patent No. CN201921924947.6. Since there is no drying process during coating, the oil may gradually accumulate on the surface of the material, which may easily cause the material surface to form a dripping phenomenon, i.e., multiple convex points are formed on the surface, which affects the surface smoothness of the product.

[0003] Therefore, the utility model designs an oiling device for hot forming piece post-processing to solve the above-mentioned problems. UTILITY MODEL CONTENTS

[0004] The utility model aims to provide an oiling device for hot forming piece post-processing to solve the problem of uneven coating during coating, which leads to the formation of surface convex points.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions:

[0006] An oiling device for hot forming piece post-processing includes an oiling chamber, a plurality of oiling mechanisms for material coating are installed in the oiling chamber, the plurality of oiling mechanisms are arranged at a certain interval, a conveying assembly is movably connected in the oiling chamber, a vertical rod is fixedly connected to the lower side of the conveying assembly, a first rack for opening and closing the oiling mechanism is fixedly connected to the upper side of the conveying assembly, a material clamping mechanism is rotatably connected to the vertical rod, and a second rack for rotating the material clamping mechanism is installed in the oiling chamber.

[0007] Preferably, the oiling mechanism comprises a liquid storage tank, a flow control mechanism, a flow guide pipe and a spraying assembly, the oiling chamber is provided with the liquid storage tank, the liquid storage tank is provided with the flow control mechanism for controlling the flow of oil, the flow control mechanism is throughly connected with the flow guide pipe, the flow guide pipe is throughly connected with two groups of spraying assemblies for material oiling, and the spraying assemblies are located on both sides of the inner wall of the oiling chamber.

[0008] Preferably, the flow control mechanism comprises a fixed pipe, a rotating pipe, a through hole and a first gear, the oiling chamber is fixedly connected with the fixed pipe, the fixed pipe is throughly connected with the spraying assembly, the rotating pipe is rotatably connected in the fixed pipe, the through hole is arranged in the rotating pipe and the fixed pipe, and the rotating pipe is throughly connected with the liquid storage tank, and the rotating pipe is provided with the first gear.

[0009] Preferably, the spraying assembly comprises a base, a pressure booster and a spray head, the oiling chamber is provided with the base, the base is provided with the pressure booster, and the pressure booster is provided with a plurality of spray heads.

[0010] Preferably, the number of the plurality of spray heads is at least three, and the spray heads are arranged from top to bottom.

[0011] Preferably, the material clamping mechanism comprises a rotating column, a second gear, a torsional spring and a clamping assembly, the vertical rod is rotatably connected with the rotating column, the rotating column is provided with the second gear, the second gear is meshingly connected with the second rack, the second gear is sleeved with the torsional spring, and the rotating column is provided with the clamping assembly.

[0012] Preferably, the clamping assembly is two groups, the two groups of clamping assemblies are arranged at both ends of the rotating column, and the material is located between the two clamping assemblies.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model discloses a conveying assembly pushes the material to advance, and in the process of moving, the material is first coated by the coating mechanism, and after the first coating, the material continues to move, and in the process of moving, the rotation of the second gear is driven by the second rack, so that the material itself forms a rotating state, thereby the gas flow rate of the material itself can be accelerated, the drying efficiency of the equipment is effectively improved, the material in the wet state after the first coating is avoided in the second coating, and the quality of coating is affected. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description, obviously, the drawings described in the following description are only some embodiments of the present application, and for the ordinary skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0016] Figure 1 It is a front side view angle structure schematic view of the present application.

[0017] Figure 2 It is a lower side view angle structure schematic view of the present application.

[0018] Figure 3 It is a partial lower side view angle internal structure schematic view of the present application.

[0019] Figure 4 It is a left side view angle internal structure schematic view of the present application.

[0020] Figure 5 It is a working state schematic view of the present application.

[0021] In the drawings, the component list represented by each number is as follows:

[0022] 1, oiling chamber; 2, oiling mechanism; 3, liquid storage tank; 4, flow control mechanism; 5, flow guide pipe; 6, spraying assembly; 7, base; 8, booster; 9, spray head; 10, fixed pipe; 11, rotating pipe; 12, through hole; 13, first gear; 14, conveying assembly; 15, vertical rod; 16, first rack; 17, material clamping mechanism; 18, second rack; 19, rotating column; 20, second gear; 21, torsional spring; 22, clamping assembly. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application, obviously, the described embodiments are only some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the ordinary skilled in the art without creative labor are within the protection scope of the present application.

[0024] Please refer to Figures 1-5 The present application provides a technical scheme:

[0025] The utility model provides an oiling device for post-processing of a thermoformed part, comprising an oiling chamber 1, a plurality of oiling mechanisms 2 for material oiling are installed in the oiling chamber 1, the plurality of oiling mechanisms 2 are arranged at intervals, a conveying assembly 14 is movably connected in the oiling chamber 1, a vertical rod 15 is fixedly connected to the lower side of the conveying assembly 14, a first rack 16 for opening and closing the oiling mechanism 2 is fixedly connected to the conveying assembly 14, a material clamping mechanism 17 is rotatably connected to the vertical rod 15, and a second rack 18 for rotating the material clamping mechanism 17 is installed in the oiling chamber 1.

[0026] The oiling mechanism 2 comprises a liquid storage tank 3, a flow control mechanism 4, a flow guide pipe 5 and a spraying assembly 6, the liquid storage tank 3 is installed on the oiling chamber 1, the flow control mechanism 4 for controlling the flow of oil is installed on the liquid storage tank 3, the flow guide pipe 5 is connected through the flow control mechanism 4, two groups of spraying assemblies 6 for material oiling are connected through the flow guide pipe 5, and the spraying assemblies 6 are located on both sides of the inner wall of the oiling chamber 1; the oil conveying is facilitated, and the oiling is facilitated.

[0027] The flow control mechanism 4 comprises a fixed pipe 10, a rotating pipe 11, a through hole 12 and a first gear 13, the fixed pipe 10 is fixedly connected in the oiling chamber 1, the fixed pipe 10 and the spraying assembly 6 are connected through, the rotating pipe 11 is rotatably connected in the fixed pipe 10, the through holes 12 are formed in the rotating pipe 11 and the fixed pipe 10, the rotating pipe 11 and the liquid storage tank 3 are connected through, and the first gear 13 is installed on the rotating pipe 11; when the equipment is located at the position of the spraying assembly 6, spraying and oiling can be carried out, and when the material is away from the spraying assembly 6, the equipment can stop working, so that the material oiling waste is avoided.

[0028] The spraying assembly 6 comprises a base 7, a pressure booster 8 and a spray head 9, the base 7 is installed in the oiling chamber 1, the pressure booster 8 is installed on the base 7, and a plurality of spray heads 9 are arranged on the pressure booster 8; the material can be oiled on both sides, and the material can be sprayed and oiled multiple times, so that the uniformity of oiling is ensured, and the material accumulation is reduced, so that the convex point is formed.

[0029] The number of the plurality of spray heads 9 is at least three, and the spray heads 9 are arranged from top to bottom; the area of the material can be set, and the material cannot be completely sprayed and oiled in the spraying process.

[0030] The material clamping mechanism 17 comprises a rotating column 19, a second gear 20, a torsional spring 21 and a clamping assembly 22, the rotating column 19 is rotatably connected to the vertical rod 15, the second gear 20 is installed on the rotating column 19, the second gear 20 is meshingly connected with the second rack 18, the torsional spring 21 is sleeved on the second gear 20, and the clamping assembly 22 is installed on the rotating column 19; the material can be fixed and conveyed, and when the material moves away from one oiling mechanism 2 to another oiling mechanism 2, the material can be rotated, so that the surface material drying is accelerated.

[0031] The clamping assembly 22 is two groups, and the two groups of clamping assemblies 22 are arranged at both ends of the rotating column 19. The material is located between the two clamping assemblies 22, so that the material is clamped, and the surface of the material is prevented from being blocked during oiling.

[0032] Working principle:

[0033] Reference Figure 5 When the device is oiled, the material needs to be pushed to move in the oiling chamber 1, so that the material moves to the oiling nozzle 9, and the surface of the material is oiled by the nozzle 9, Figure 5 for the work of oiling;

[0034] Since the oiling work is generally carried out in multiple oiling, in order to ensure the uniformity of oiling, the following operation steps will be carried out:

[0035] Reference Figure 5 The material is arranged on the rotating column 19, and the torsional spring 21 is in an initial state without force at this time;

[0036] Reference Figure 4 When the conveying assembly 14 pushes the rotating column 19 to move in the oiling chamber 1, the material will gradually move to the two groups of nozzles 9 for spraying, and in the moving process, the first rack 16 will first engage with the first gear 13 in the left oiling mechanism 2, and with the pushing of the conveying mechanism, reference Figure 3 The first rack 16 will first drive the first gear 13 to rotate, and the first gear 13 will drive the rotating pipe 11 to rotate in the fixed pipe 10. At this time, the through hole 12 on the fixed pipe 10 and the through hole 12 on the rotating pipe 11 are through, and when the through holes 12 of the two are completely through, Figure 4 The liquid in the liquid storage tank 3 enters the booster 8 through the fixed pipe 10 and the rotating pipe 11, and then is sprayed out through the nozzle 9 (the material is located between the multiple nozzles 9, reference Figure 4 ), multiple nozzles 9 form a first layer of spraying on the material surface. When the first rack 16 is separated from the first gear 13, the two through holes 12 are again misaligned, the flow control mechanism 4 is closed, and the material is away from the nozzle, which can avoid waste of oil;

[0037] When the first layer of spraying is finished, the conveying assembly 14 pushes the material to move to the next oiling mechanism 2 (i.e. Figure 4 the position of the first gear 13 on the right side in the middle), and the distance formed between the two oiling mechanisms 2 will make the material rotate, and through the rotation of the air flow, the oil film of the first layer of spraying is drained and flattened;

[0038] The specific rotating process is, reference Figure 4, with the second gear 20 to the right side movement, when the second rack 18 and the second gear 20 mesh, the thrust of the conveying assembly 14 makes the second gear 20 under the drive of the second rack 18 rotation, thereby driving the rotating column 19 positive rotation on the vertical rod 15, the rotating column 19 positive rotation while the torsion spring 21 is compressed, and the rotating column 19 rotates in the process, through the flow of air on the surface of the material, the flowing air acts on the surface of the material, in turn accelerates the first layer of oil on the surface of the material gradually air dry; secondly, with the continuous pushing of the conveying assembly 14, when the second rack 18 and the second gear 20 disengaged, the torsion spring 21 drives the rotating column 19 quickly reverse rotation, at this time the flowing air again on the material surface oil secondary air dry, thereby avoiding the material in the next side smearing, its surface oil is not dry and too much, resulting in oil accumulation;

[0039] With the continuous pushing of the conveying assembly 14, when the material moves to another oiling mechanism 2, the oiling mechanism 2 again repeats the above oiling action, thereby making it to the material for secondary oiling, at this time the first oiling material has gradually air dry, in turn will not and the second oiling material form the accumulation state, thereby can effectively avoid the material in the process of oiling appear multiple accumulation, thereby forming the convex point case, further guarantee the quality and effect of its oiling.

Claims

1. An oiling device for post-treatment of thermoformed pieces, comprising an oiling chamber (1), characterized in that: A plurality of oiling mechanisms (2) for material oiling are installed in the oiling chamber (1), the plurality of oiling mechanisms (2) are arranged at intervals, a conveying assembly (14) is movably connected in the oiling chamber (1), a vertical rod (15) is fixedly connected to the lower side of the conveying assembly (14), a first rack (16) for opening and closing the oiling mechanism (2) is fixedly connected to the upper side of the conveying assembly (14), a material clamping mechanism (17) is rotatably connected to the vertical rod (15), and a second rack (18) for rotating the material clamping mechanism (17) is installed in the oiling chamber (1).

2. The oiling device for post-processing of a thermoformed piece according to claim 1, characterized in that: The oiling mechanism (2) comprises a liquid storage tank (3), a flow control mechanism (4), a flow guide pipe (5) and a spraying assembly (6), the liquid storage tank (3) is installed on the oiling chamber (1), the flow control mechanism (4) for controlling the flow of oil is installed on the liquid storage tank (3), the flow guide pipe (5) is connected through the flow control mechanism (4), and two groups of spraying assemblies (6) for material oiling are connected through the flow guide pipe (5), and the spraying assemblies (6) are located on both sides of the inner wall of the oiling chamber (1).

3. The oiling device for post-processing of a thermoformed piece according to claim 2, characterized in that: The flow control mechanism (4) comprises a fixed pipe (10), a rotating pipe (11), a through hole (12) and a first gear (13), the fixed pipe (10) is fixedly connected in the oiling chamber (1), the fixed pipe (10) and the spraying assembly (6) are connected through, the rotating pipe (11) is rotatably connected in the fixed pipe (10), the through holes (12) are formed in the rotating pipe (11) and the fixed pipe (10), and the rotating pipe (11) and the liquid storage tank (3) are connected through.

4. The oiling device for post-processing of a thermoformed piece according to claim 2, characterized in that: The spraying assembly (6) comprises a base (7), a pressure booster (8) and a spray head (9), the base (7) is installed in the oiling chamber (1), the pressure booster (8) is installed on the base (7), and a plurality of spray heads (9) are arranged on the pressure booster (8).

5. The oiling device for post-processing of a thermoformed piece according to claim 4, characterized in that: The number of the plurality of spray heads (9) is at least three, and the spray heads (9) are arranged from top to bottom.

6. The oiling device for post-processing of a thermoformed piece according to claim 1, characterized in that: The material clamping mechanism (17) comprises a rotating column (19), a second gear (20), a torsional spring (21) and a clamping assembly (22), the rotating column (19) is rotatably connected to the vertical rod (15), the second gear (20) is installed on the rotating column (19), the second gear (20) is meshedly connected with the second rack (18), the torsional spring (21) is sleeved on the second gear (20), and the clamping assembly (22) is installed on the rotating column (19).

7. The oiling device for post-processing of a thermoformed piece according to claim 6, characterized in that: The clamping assembly (22) is two groups, and the two groups of clamping assemblies (22) are arranged at two ends of the rotating column (19), and the material is located between the two clamping assemblies (22).

Citation Information

Patent Citations

  • Shot blasting and oil spraying production line for hot stamping automobile parts

    CN211136798U