Multi-stage cleaning tank capable of automatically supplementing liquid

By introducing mechanical trusses and level sensors into the multi-stage cleaning tank, automatic replenishment and level control of the cleaning fluid are achieved, solving the safety and automation problems of traditional cleaning solvents and improving cleaning efficiency and safety.

CN223518143UActive Publication Date: 2025-11-07SHANGHAI SHENHE SENSOR CO LTD
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Patent Information

Application Number
CN202422832950.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-11-07
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

In existing technologies, it is difficult to achieve automatic replenishment of cleaning fluid and control of the liquid level in the cleaning tank. Furthermore, traditional cleaning solvents are flammable and explosive, making the cleaning process unsafe and unable to be automated.

Method used

An automated liquid replenishment multi-stage cleaning tank was designed, which uses a mechanical truss and a liquid level sensor in conjunction with a rotating lifting component to achieve automatic replenishment and liquid level control of the cleaning fluid. It also uses ultrasonic cleaning and multi-stage cleaning tank separation, and uses hydrocarbon solvents to improve cleaning efficiency and safety.

Benefits of technology

It enables automated replenishment and stable level control of cleaning fluid, improves cleaning efficiency, avoids the risk of solvent combustion or explosion, and supports automated production of products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-stage cleaning tank capable of automatically supplementing liquid, which comprises a mechanical truss, and a rotary transportation component used for rotating and lifting a product is arranged at the lower end of the middle part of the mechanical truss; the rotary transportation assembly comprises a self-locking transportation assembly and a rotary lifting assembly; the self-locking transportation assembly is installed at the lower end of the middle of the mechanical truss, the rotary lifting assembly is installed on the lower portion of the self-locking transportation assembly, and the rotary lifting assembly is connected with the grading cleaning assembly used for conducting grading cleaning on products; the grading cleaning assembly is arranged on the lower portion of the mechanical truss. In this way, the rotary cleaning effect of the product is improved, meanwhile, the used cleaning liquid is a hydrocarbon solvent with the flash point of 61 DEG C, heating cleaning can be conducted, the cleaning liquid is automatically added through liquid level detection, manual liquid replacement is not needed, and the cleaning effect is good.
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Description

TECHNICAL FIELD

[0001] The utility model relates to an ultrasonic cleaning device technical field, especially to a multistage cleaning tank of automatic liquid supplement. BACKGROUND

[0002] Temperature sensor is a kind of device for measuring temperature, rosin flux is used in manufacturing process to carry out welding, cleaning is carried out after welding to remove residual flux, traditional mode uses toluene (flash point 4.4 DEG C) or isopropanol (flash point 11.7 DEG C) solvent to clean, the substance belongs to flammable and explosive chemical, workshop needs to establish single explosion-proof room, product natural drying time is long after cleaning, product production process cannot realize automation.

[0003] Among numerous prior art, Chinese patent application CN103706589A discloses a kind of mobile multistage cleaning tank, including tank body, the middle part of tank body is equipped with horizontal baffle, horizontal baffle is opened with two or more than two through holes, three vertical baffles are connected in baffle, vertical baffle divides the upper part of tank body into four small grids, each small grid is a first-stage cleaning tank, the bottom of small grid is equipped with filter screen, the bottom of tank body is equipped with four small wheels.

[0004] But, the automatic supplement of cleaning liquid and the liquid level of cleaning tank in this patent technology cannot be controlled, and it is inconvenient to add cleaning liquid separately in each cleaning tank.

[0005] Based on this, the utility model discloses a kind of multistage cleaning tank of automatic liquid supplement to solve above-mentioned problem. INVENTION CONTENTS

[0006] The utility model aims at solving the problems in prior art, and provides a kind of multistage cleaning tank of automatic liquid supplement.

[0007] The technical scheme of the utility model is: including mechanical truss, the middle part lower end of mechanical truss is equipped with the rotating transport component for rotating lifting to product;The rotating transport component includes self-locking transport component and rotating lifting assembly;The self-locking transport component is installed in the middle part lower end of mechanical truss, rotating lifting assembly is installed in the lower part of self-locking transport component, rotating lifting assembly is connected with the hierarchical cleaning component for detecting the hierarchical cleaning of product;The hierarchical cleaning component is set in the lower part of mechanical truss;The hierarchical cleaning component is connected with liquid level sensor for detecting liquid level, the liquid level sensor is sequentially equipped with two groups from top to bottom.

[0008] Preferably, the self-locking conveying assembly comprises a shaft, a basket, a block one, a block two, a spring, a connecting rod, a knob and a sleeve; one end of the shaft is rotationally connected with the lower end jaw of the mechanical truss, the upper end rear side of the basket is hingedly connected with the rear end of the top cover, the other end of the shaft is rotationally connected with the basket, the block one is fixedly installed at the front end of the top cover on the basket, the sleeve is fixedly installed at the front end of the basket, the left end of the block two is matched and clamped with the block one, the block two is fixedly installed at one end of the connecting rod, the other end of the connecting rod is slidably connected with the knob, one end of the spring is fixedly connected with the block two, the other end of the spring is fixedly connected with the right side of the sleeve, the outer wall of the knob is threadedly connected with the sleeve, and the basket is connected with the rotary lifting assembly.

[0009] Preferably, the shaft has two groups and is symmetrically distributed about the basket.

[0010] Preferably, the left end face of the block two is provided as an inclined plane.

[0011] Preferably, the rotary lifting assembly comprises a sliding rod, a sliding plate and a sliding groove; the sliding rod is fixedly installed at the left end of the basket, the sliding plate is connected with the staged cleaning assembly, the right wall of the sliding plate is provided with the sliding groove, and the outer wall of the sliding rod is slidably connected with the sliding groove.

[0012] Preferably, the sliding plate has two groups and is at the same horizontal position.

[0013] Preferably, the staged cleaning assembly comprises a cleaning tank, a pipe one, a water pump, a pipe two and a partition plate; the cleaning tank is arranged below the middle part of the mechanical truss, one end of the pipe one is communicated with the right side front wall of the cleaning tank, the other end of the pipe one is fixedly connected with the water pump, the water pump is arranged in front of the right side of the cleaning tank, the pipe two is communicated with the left side front wall of the cleaning tank, the partition plate is fixedly installed at the middle inner wall of the cleaning tank, the sliding plate is fixedly installed at the inner bottom of the cleaning tank, and the outer walls of the pipe one and the pipe two are fixedly connected with the cleaning tank.

[0014] Preferably, the height of the cleaning tank is higher than the height of the partition plate, and the height of the partition plate is higher than the height of the pipe two.

[0015] Compared with the prior art, the self-locking conveying assembly has the advantages that: 1, when the product needs to be cleaned, the product placed in the self-locking conveying assembly is controlled to move downward through the mechanical truss, and the track of the rotary lifting assembly is matched with the downward rotation, so that the product swings slightly during cleaning, and the product is conveniently and comprehensively cleaned; meanwhile, the staged cleaning assembly is provided with multiple cleaning levels, ultrasonic fine cleaning is performed after ultrasonic rough cleaning, the liquid level detector detects the liquid level and controls the cleaning liquid to be automatically supplemented in time through the controller, and the height of the cleaning liquid surface is stably maintained.

[0016] 2, The utility model discloses when using, the product is placed in the net basket, can place multiple, the net basket is locked, prevents the product from falling, the card block one is removed when closing the top cap, contacts the card block two, and the card block two is removed when being pressed and pushed, when the left side of card block two and the side wall groove of card block one contact, spring compression elastic force resets and makes card block two resist on the side wall of card block one, realizes the card joint, rotates the knob, and the knob drives the connecting rod right removal, and the connecting rod drives the card block two right removal, makes card block one separate the card joint, and the spring rebounds, and drives the card block two left removal, and the card block two drives the connecting rod left removal, realizes reset;

[0017] 3, The utility model discloses when using, when needing to rotate and lift the product and wash, the mechanical truss drives the shaft pole to remove, and the self -locking transport component drives the net basket to remove, and the net basket drives the slide bar to remove, and the slide bar slides on the track in the sliding groove, when passing through the arc track, the slide bar drives the net basket to rotate, makes the net basket have small amplitude swing in the cleaning process, realizes overall cleaning;

[0018] 4, The utility model discloses when using, when needing to carry out multistage cleaning, the baffle divides the cleaning tank into left side coarse washing tank and right side fine washing tank, and the water pump extracts the cleaning liquid from the outside new liquid tank, and is sent to the right side fine washing tank of cleaning tank through pipe one, and the cleaning liquid of the right side fine washing tank of cleaning tank flows into the left side coarse washing tank of cleaning tank after exceeding the height of baffle, realizes that the fine liquid supplements the thick liquid, when the liquid level height of the left side coarse washing tank of cleaning tank is higher than pipe two, pipe two sends the waste liquid to the outside waste liquid tank, and the flash point of carbon hydrogen solvent is sixty one degrees Celsius simultaneously, can heat the cleaning tank to about fifty degrees Celsius, improves the cleaning efficiency, and also avoids solvent combustion or explosion. ACCURACY OF DRAWINGS

[0019] Figure 1 It is the three-dimensional of the multistage cleaning tank of automatic liquid supplement of the utility model Figure One ;

[0020] Figure 2 It is the front view of the multistage cleaning tank of automatic liquid supplement of the utility model

[0021] Figure 3 It is the right view of the multistage cleaning tank of automatic liquid supplement of the utility model

[0022] Figure 4 It is the three-dimensional of the multistage cleaning tank of automatic liquid supplement of the utility model Figure Two ;

[0023] Figure 5 It is the three-dimensional along the A-A direction of Figure 3 ; Figure One

[0024] Figure 6 It is Figure 5 ​Enlarged view at B.

[0025] The reference signs in the figures respectively represent:

[0026] 1. Mechanical truss; 2. Rotating transport assembly; 21. Self-locking transport assembly; 211. Shaft rod; 212. Basket; 213. Block one; 214. Block two; 215. Spring; 216. Connecting rod; 217. Knob; 218. Cover; 22. Rotating lifting assembly; 221. Slide rod; 222. Slide plate; 223. Slide groove; 3. Graded cleaning assembly; 31. Cleaning tank; 32. Pipe one; 33. Water pump; 34. Pipe two; 35. Partition; 5. Liquid level sensor. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0028] The terms used in the embodiments of the present application are merely for the purpose of describing specific embodiments, and are not intended to limit the present application. The singular forms "a", "said" and "the" used in the embodiments of the present application and the appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. "Multiple" generally includes at least two, but does not exclude the case of including at least one.

[0029] It should be understood that the term "and / or" used herein is merely a description of the association relationship of the associated objects, which means that there can be three relationships, for example, A and / or B, which means that there are three cases of A alone, A and B together, and B alone. In addition, the character " / " in this paper generally represents that the front and rear associated objects are a "or" relationship.

[0030] Depending on the context, the words "if", "when" as used herein can be interpreted as "upon" or "as" or "in response to determining" or "in response to detecting". Similarly, depending on the context, the phrase "if determined" or "if detecting (stated condition or event)" can be interpreted as "when determined" or "in response to determining" or "when detecting (stated condition or event)" or "in response to detecting (stated condition or event)".

[0031] It is also important to note that the terms "comprises" and / or "comprising," or other variations thereof, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0032] As Figure 1 The utility model discloses a multistage cleaning tank of automatic liquid supplementing, including mechanical truss 1, the lower end of the middle part of mechanical truss 1 is installed for the rotation lifting of product rotating transport subassembly 2, rotating transport subassembly 2 includes self locking transport subassembly 21 and rotation lifting subassembly 22, self locking transport subassembly 21 is installed in the lower end of the middle part of mechanical truss 1, and rotation lifting subassembly 22 is installed in the lower part of self locking transport subassembly 21, and rotation lifting subassembly 22 is connected with multistage cleaning subassembly 3 for grading cleaning product, multistage cleaning subassembly 3 sets up in the lower part of mechanical truss 1, multistage cleaning subassembly 3 is connected with liquid level sensor 5 for detecting liquid level, and liquid level sensor 5 is provided with two groups from top to bottom in proper order, and liquid level sensor 5 is connected with external controller.

[0033] The utility model discloses a multistage cleaning tank of automatic liquid supplementing, including mechanical truss 1, the lower end of the middle part of mechanical truss 1 is installed for the rotation lifting of product rotating transport subassembly 2, rotating transport subassembly 2 includes self locking transport subassembly 21 and rotation lifting subassembly 22, self locking transport subassembly 21 is installed in the lower end of the middle part of mechanical truss 1, and rotation lifting subassembly 22 is installed in the lower part of self locking transport subassembly 21, and rotation lifting subassembly 22 is connected with multistage cleaning subassembly 3 for grading cleaning product, multistage cleaning subassembly 3 sets up in the lower part of mechanical truss 1, multistage cleaning subassembly 3 is connected with liquid level sensor 5 for detecting liquid level, and liquid level sensor 5 is provided with two groups from top to bottom in proper order, and liquid level sensor 5 is connected with external controller.

[0034] The self-locking conveying assembly 21 comprises a shaft rod 211, a net basket 212, a clamping block one 213, a clamping block two 214, a spring 215, a connecting rod 216, a knob 217 and a sleeve 218; one end of the shaft rod 211 is rotationally connected with the lower end jaw of the mechanical truss 1, the upper end rear side of the net basket 212 is hingedly connected with the rear end of the top cover, the other end of the shaft rod 211 is rotationally connected with the net basket 212, the clamping block one 213 is fixedly installed on the front end of the top cover on the net basket 212, the sleeve 218 is fixedly installed on the front end of the net basket 212, the left end of the clamping block two 214 is matched with the clamping of the clamping block one 213, the clamping block two 214 is fixedly installed on one end of the connecting rod 216, the other end of the connecting rod 216 is slidably connected with the knob 217, one end of the spring 215 is fixedly connected with the clamping block two 214, the other end of the spring 215 is fixedly connected with the right side of the sleeve 218, the outer wall of the knob 217 is threadedly connected with the sleeve 218, and the net basket 212 is connected with the rotary lifting assembly 22; the shaft rod 211 has two groups and is symmetrically distributed about the net basket 212; the left end face of the clamping block two 214 is provided as an inclined surface.

[0035] When the utility model is used, the product is placed in the net basket 212, and multiple products can be placed, the net basket 212 is locked, the product is prevented from falling, the clamping block one 213 is lowered when the top cover is closed, contacts the clamping block two 214, and pushes the clamping block two 214 to move right, when the left side of the clamping block two 214 contacts the side wall groove of the clamping block one 213, the spring 215 is compressed and reset to make the clamping block two 214 abut on the side wall of the clamping block one 213, and clamping is realized; the knob 217 is rotated, the connecting rod 216 is driven to move right by the knob 217, the clamping block two 214 is driven to move right by the connecting rod 216, the clamping block one 213 is separated from clamping, the knob 217 is reset, the spring 215 rebounds, the clamping block two 214 is driven to move left, the connecting rod 216 is driven to move left by the clamping block two 214, and reset is realized.

[0036] The rotary lifting assembly 22 comprises a sliding rod 221, a sliding plate 222 and a sliding groove 223; the sliding rod 221 is fixedly installed at the left end of the net basket 212, the sliding plate 222 is connected with the grading cleaning assembly 3, the right wall of the sliding plate 222 is provided with the sliding groove 223, and the outer wall of the sliding rod 221 is slidably connected with the sliding groove 223; the sliding plate 222 is provided with two groups and is located at the same horizontal position; the sliding groove 223 is alternately composed of multiple straight lines and arc lines.

[0037] When the utility model is used, when it is needed to rotate and lift the product for cleaning, the shaft rod 211 is driven to move down by the mechanical truss 1, the net basket 212 is driven to move down by the self-locking conveying assembly 21, the sliding rod 221 is driven to move down by the net basket 212, the sliding rod 221 is slid on the track of the sliding groove 223, when passing through the arc track, the net basket 212 is rotated by the sliding rod 221, the net basket 212 has a small amplitude swing in the cleaning process, and comprehensive cleaning is realized.

[0038] The hierarchical cleaning assembly 3 comprises a cleaning tank 31, a pipe I 32, a water pump 33, a pipe II 34 and a partition plate 35; the cleaning tank 31 is arranged below the middle part of the mechanical truss 1, one end of the pipe I 32 is communicated with the right side front wall of the cleaning tank 31, the other end of the pipe I 32 is fixedly connected with the water pump 33, the water pump 33 is arranged in front of the right side of the cleaning tank 31, the pipe II 34 is communicated with the left side front wall of the cleaning tank 31, the partition plate 35 is fixedly installed on the inner wall of the middle part of the cleaning tank 31, the sliding plate 222 is fixedly installed on the inner bottom of the cleaning tank 31, and the outer walls of the pipe I 32 and the pipe II 34 are fixedly connected with the cleaning tank 31; the cleaning tank 31 adopts an ultrasonic cleaning mode, and a carbon hydrogen solvent is used as the cleaning liquid; the height of the cleaning tank 31 is higher than the height of the partition plate 35, and the height of the partition plate 35 is higher than the height of the pipe II 34; the liquid level sensor 5 is fixedly installed on the inner wall of the right side of the cleaning tank 31.

[0039] When the multistage cleaning is needed, the partition plate 35 divides the cleaning tank 31 into the left side coarse cleaning tank and the right side fine cleaning tank, the water pump 33 extracts the cleaning liquid from the external new liquid tank, and the cleaning liquid is transported into the right side fine cleaning tank of the cleaning tank 31 through the pipe I 32, the cleaning liquid in the right side fine cleaning tank of the cleaning tank 31 flows into the left side coarse cleaning tank of the cleaning tank 31 after exceeding the height of the partition plate 35, the fine cleaning liquid is used to supplement the coarse liquid, when the liquid surface height of the left side coarse cleaning tank of the cleaning tank 31 is higher than the pipe II 34, the pipe II 34 transports the waste liquid to the external waste liquid tank, when the two groups of liquid level sensors 5 all detect that the liquid level of the right side fine cleaning tank of the cleaning tank 31 is lower than the lowest value of the respective set threshold value, the feedback is given to the external controller, the external controller controls the water pump 33 to start the liquid extraction from the outside to supplement the liquid, when the liquid levels of the two groups of liquid level sensors 5 are all higher than the highest value of the liquid level, the liquid level controller 5 controls the water pump 33 to stop the liquid supplement, and the automatic liquid supplement is realized; meanwhile, the flash point of the carbon hydrogen solvent is 61 degrees Celsius, the cleaning tank 31 can be heated to about 50 degrees Celsius, the cleaning efficiency is improved, and the solvent combustion or explosion is avoided.

[0040] The above only describes the preferred embodiments of the utility model, and is not used to limit the implementation range of the utility model. Any equivalent changes and modifications made according to the content of the utility model patent application scope should belong to the technical scope of the utility model.

Claims

1. A multi-stage cleaning tank for automated replenishment of liquid, comprising a mechanical truss (1), characterized in that: The middle lower end of the mechanical truss (1) is provided with a rotating conveying assembly (2) for rotating and lifting products; The rotating conveying assembly (2) comprises a self-locking conveying assembly (21) and a rotating lifting assembly (22); The self-locking conveying assembly (21) is installed at the middle lower end of the mechanical truss (1), and the rotating lifting assembly (22) is installed at the lower part of the self-locking conveying assembly (21), and the rotating lifting assembly (22) is connected with a grading cleaning assembly (3) for grading cleaning of products; The grading cleaning assembly (3) is arranged at the lower part of the mechanical truss (1); The grading cleaning assembly (3) is connected with a liquid level sensor (5) for detecting the liquid level, and the liquid level sensor (5) is provided with two groups from top to bottom.

2. The multi-stage cleaning tank for automated replenishment of fluid of claim 1, wherein: The self-locking conveying assembly (21) comprises a shaft rod (211), a basket (212), a clamping block one (213), a clamping block two (214), a spring (215), a connecting rod (216), a knob (217) and a sleeve (218); One end of the shaft rod (211) is rotatably connected with the lower end of the mechanical truss (1), the upper end of the rear side of the basket (212) is hingedly connected with the rear end of the top cover, the other end of the shaft rod (211) is rotatably connected with the basket (212), the clamping block one (213) is fixedly installed at the front end of the top cover on the basket (212), the sleeve (218) is fixedly installed at the front end of the basket (212), the left end of the clamping block two (214) is matched with the clamping block one (213), the clamping block two (214) is fixedly installed at one end of the connecting rod (216), the other end of the connecting rod (216) is slidably connected with the knob (217), one end of the spring (215) is fixedly connected with the clamping block two (214), the other end of the spring (215) is fixedly connected with the right side of the sleeve (218), the outer wall of the knob (217) is threadedly connected with the sleeve (218), and the basket (212) is connected with the rotating lifting assembly (22).

3. The multi-stage cleaning tank with automated replenishment of claim 2, wherein: The shaft rod (211) has two groups and is symmetrically distributed about the basket (212).

4. The multi-stage cleaning tank for automated replenishment of fluid as claimed in claim 3, wherein: The left end surface of the clamping block two (214) is provided as an inclined surface.

5. The multi-stage cleaning tank for automated replenishment of fluid as claimed in claim 4, wherein: The rotating lifting assembly (22) comprises a sliding rod (221), a sliding plate (222) and a sliding groove (223); The sliding rod (221) is fixedly installed at the left end of the basket (212), the sliding plate (222) is connected with the grading cleaning assembly (3), the right wall of the sliding plate (222) is provided with the sliding groove (223), and the outer wall of the sliding rod (221) is slidably connected with the sliding groove (223).

6. The multi-stage cleaning tank for automated replenishment of fluid of claim 5, wherein: The sliding plate (222) has two groups and is at the same horizontal position.

7. The multi-stage cleaning tank with automated replenishment of claim 6, wherein: The grading cleaning assembly (3) comprises a cleaning tank (31), a pipe one (32), a water pump (33), a pipe two (34) and a partition plate (35); The cleaning tank (31) is arranged below the middle part of the mechanical truss (1), one end of the pipe I (32) is communicated with the right side front wall of the cleaning tank (31), the other end of the pipe I (32) is fixedly connected with the water pump (33), the water pump (33) is arranged in front of the right of the cleaning tank (31), the pipe II (34) is communicated with the left side front wall of the cleaning tank (31), the partition plate (35) is fixedly installed on the inner wall of the middle part of the cleaning tank (31), the sliding plate (222) is fixedly installed on the inner bottom of the cleaning tank (31), and the outer walls of the pipe I (32) and the pipe II (34) are fixedly connected with the cleaning tank (31).

8. The multi-stage cleaning tank for automated replenishment of fluid of claim 7, wherein: The height of the cleaning tank (31) is higher than the height of the partition plate (35), and the height of the partition plate (35) is higher than the height of the pipe II (34).

Citation Information

Patent Citations

  • Movable multi-stage cleaning trough

    CN103706589A