Anode copper casting flue gas collecting device

By designing an anode copper casting flue gas collection device and using a filter screen to intercept barium sulfate particles, the environmental and health impacts of barium sulfate mist entrained by high-temperature water vapor were solved, achieving low-cost flue gas treatment and environmental protection effects.

CN223518235UActive Publication Date: 2025-11-07JINLONG COPPER +1
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Patent Information

Application Number
CN202423006851.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-07
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

During copper electrolysis, the high-temperature water vapor generated by the evaporation of the mold release agent in the anode plate forming mold carries barium sulfate mist, which seriously affects the production environment and the health of workers, and does not meet the requirements of environmental protection regulations.

Method used

Design a flue gas collection device for anode copper casting, including a first gas collection hood and a flue gas exhaust pipe. Use a filter screen to condense barium sulfate at the downstream end of the flue gas exhaust pipe to intercept barium sulfate particles and discharge clean water vapor.

Benefits of technology

It effectively intercepts barium sulfate particles, protects the environment and the health of workers, complies with environmental regulations, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

An anode copper casting flue gas collecting device comprises a first gas collecting hood, the first gas collecting hood is located on the downstream of a casting launder and arranged adjacent to the casting launder, the first gas collecting hood is communicated with a smoke exhaust pipeline, a hood opening of the first gas collecting hood is suspended and covered over an anode plate and an anode plate forming mold, and a filter screen is arranged at the downstream end of the smoke exhaust pipeline. And low-cost treatment of the casting flue gas is realized, and the body health of field operators is protected.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the auxiliary equipment of anode plate casting, in particular to an anode copper casting flue gas collecting device. BACKGROUND

[0002] The anode copper plate for copper electrolysis is commonly known as an anode plate, which is formed by pouring copper melted in an anode furnace, that is, the anode plate forming die on the disc casting machine is arranged in a circular ring shape, the empty anode plate forming die reaches the pouring runner in turn, copper is poured into the die cavity of the anode plate forming die, and the die containing the copper liquid needs to be sprayed and cooled after moving away from the pouring runner so as to solidify as soon as possible, the initially solidified anode plate is lifted by the lifting mechanism at the plate lifting station and is taken away from the anode plate forming die by the picking mechanism, so as to reach the pouring runner again to form the next anode plate.

[0003] In order to facilitate demolding, the die cavity of the anode plate forming die needs to be coated with barium sulfate as a demolding agent, at the spraying station, high-temperature water vapor carrying barium sulfate forms white water mist that disperses everywhere, which not only seriously affects the production environment but also causes great harm to the health of the on-site operators, and in addition to the strict limitation of environmental protection regulations, the simple scheme of setting a flue gas collection and exhaust system must also be rectified. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at providing an anode copper casting flue gas collecting device for treating the flue gas generated by the evaporation of the demolding agent in the casting process, intercepting barium sulfate in the flue gas, realizing low-cost treatment of the casting flue gas, and protecting the health of the on-site operators.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an anode copper casting flue gas collecting device, comprising a first gas collecting hood, the first gas collecting hood is arranged downstream of the pouring runner and close to the pouring runner, the first gas collecting hood is connected with an exhaust pipe, the hood opening of the first gas collecting hood is suspended above the anode plate and the anode plate forming die, characterized in that: a filter screen is arranged at the downstream end of the exhaust pipe.

[0006] After the above-mentioned technical scheme is adopted, the anode copper casting flue gas is collected by the first gas collecting hood and is discharged through the exhaust pipe, the temperature of the high-temperature water vapor carrying barium sulfate in the form of white water mist gradually decreases, and the barium sulfate is condensed and solidified at the filter screen arranged at the downstream end of the exhaust pipe to be intercepted, and the relatively clean water vapor is freely discharged, avoiding the environmental pollution caused by the direct discharge of barium sulfate mist. DRAWINGS

[0007] Figure 1 is the front view of the utility model;

[0008] Figure 2 is the top view of the utility model;

[0009] Figure 3 is a perspective view of the first gas collecting cover;

[0010] Figure 4 is a perspective view of the filter screen;

[0011] Figure 5 is a schematic view of the smoke exhaust pipeline. Specific implementation

[0012] An anode copper casting smoke collecting device, comprising a first gas collecting cover 10, the first gas collecting cover 10 is arranged downstream of a casting runner and close to the casting runner, the first gas collecting cover 10 is communicated with a smoke exhaust pipeline 40, the cover opening of the first gas collecting cover 10 is suspended above the anode plate and an anode plate forming die A, characterized in that: a filter screen 41 is arranged at the downstream end of the smoke exhaust pipeline 40.

[0013] In the above scheme, the first gas collecting cover 10 is arranged at the working position section of the first spraying section A1, the first gas collecting cover 10 performs water cooling operation on the anode plate forming die, and absorbs the mixed gas of water vapor and barium sulfate particles evaporated by the high-temperature copper liquid.

[0014] After the above technical scheme, the anode copper casting smoke is collected by the first gas collecting cover and discharged through the smoke exhaust pipeline, the temperature of the high-temperature water vapor with white water mist carrying barium sulfate gradually decreases, and the barium sulfate is condensed and solidified at the filter screen arranged at the downstream end of the smoke exhaust pipeline to be intercepted, and the relatively clean water vapor is freely discharged, avoiding environmental pollution caused by direct discharge of barium sulfate mist.

[0015] The anode plate cooled by the first spraying section A1 has been preliminarily solidified, and then the anode plate can be taken away from the anode plate forming die A by the anode plate picking mechanism and placed in a cooling water tank for further cooling. In order to ensure that the anode plate forming die A is in a suitable temperature state to receive the copper liquid flowing from the casting runner, further cooling needs to be implemented on the anode plate forming die A before it reaches the casting position of the casting runner, that is, the second cooling is implemented in the second spraying section A2. The downstream of the first gas collecting cover 10 is provided with a second gas collecting cover 20, the second gas collecting cover 20 is correspondingly arranged at the working position section of the second spraying section A2, and the first gas collecting cover 10 and the second gas collecting cover 20 are respectively connected to the smoke exhaust pipeline 40 through the first branch pipe 11 and the second branch pipe 21.

[0016] The spraying operation of the second spraying section A2 still has barium sulfate release agent dispersed in the form of mist, and the second gas collecting cover 20 can effectively collect the dispersed barium sulfate release agent; the pipeline arrangement scheme that the first gas collecting cover 10 and the second gas collecting cover 20 are respectively connected to the smoke exhaust pipeline 40 through the first branch pipe 11 and the second branch pipe 21 can simplify the pipeline.

[0017] The exhaust fan 50 is arranged on the exhaust pipeline 40. The casting fume is transported to the outdoor exhaust outlet through the exhaust pipeline 40 by the exhaust fan 50.

[0018] As a preferred solution, the filter screen 41 is arranged in the range of 30 cm of the outlet of the exhaust pipeline 40, and 15 pieces of filter screens 41 are arranged at intervals. The filter screen 41 is woven by stainless steel wires with a diameter of 2 mm on a square screen frame, and the mesh size is 3 mm. The mesh hole here is a square hole with a side length of 3 mm. After being intercepted and filtered by the filter screen 41, the barium sulfate particles are retained, avoiding the direct discharge of barium sulfate to the environment.

[0019] Further, the junction of the straight section and the rising section of the exhaust pipeline 40 upstream of the filter screen 41 is provided with a material taking port, and the material taking port is provided with an opening and closing door. In this way, the retained barium sulfate solid can be conveniently taken out and cleaned. The material taking port is arranged at the junction of the straight section and the rising section of the exhaust pipeline 40 because the temperature and kinetic energy of the fume decrease during the rising process, causing the barium sulfate particles to settle at the junction. In addition, the filter screen 41 is arranged at the junction, and the filter screen 41 is assembled through the assembly window. When the filter screen 41 is replaced and cleaned, the intercepted barium sulfate at the junction is also cleaned.

Claims

1. Anode copper casting fume collecting device, comprising a first fume hood (10) arranged downstream and close to a casting runner, the first fume hood (10) being connected with an exhaust pipeline (40), and the opening of the first fume hood (10) is suspended above the anode plate and an anode plate forming mold (A), characterized in that: A filter screen (41) is arranged at the downstream end of the smoke exhaust pipeline (40).

2. The anode copper casting fume collection device of claim 1, wherein: The first gas collecting hood (10) is arranged at the working station section where the first spraying section (A1) is located.

3. The anode copper casting fume collection device according to claim 1 or 2, characterized in that: A second gas collecting hood (20) is arranged downstream of the first gas collecting hood (10), and the second gas collecting hood (20) is arranged at the working station section where the second spraying section (A2) is located.

4. The anode copper casting fume collection device of claim 1, wherein: The first gas collecting hood (10) and the second gas collecting hood (20) are respectively connected to the smoke exhaust pipeline (40) through the first branch pipeline (11) and the second branch pipeline (21).

5. The anode copper casting fume collection device of claim 1, wherein: An exhaust fan (50) is arranged on the smoke exhaust pipeline (40).

6. The anode copper cast fume collection device of claim 1, wherein: The filter screen (41) is arranged in the range of 30 cm of the pipe length near the smoke outlet of the smoke exhaust pipeline (40), and 15 pieces of filter screens (41) are arranged at intervals.

7. The anode copper casting fume collection device of claim 1, wherein: The filter screen (41) is woven by stainless steel wires with a diameter of 2 mm on a square mesh frame, and the mesh size is 3 mm. A material taking port is arranged at the junction of the straight section and the rising section of the smoke exhaust pipeline (40) upstream of the filter screen (41), and the material taking port is provided with an opening and closing door.