Shaping device for sheet type machined products
The combination of aluminum alloy plate fixing blocks and hydraulic jacks enables precise shaping of thin plate machined products, solving the problems of surface damage and low efficiency caused by traditional shaping methods, and achieving efficient and precise shaping results.
Patent Information
- Application Number
- CN202423128202.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Traditional sheet metal machining processes are prone to deformation during the forming process, resulting in surface damage and low production efficiency, which cannot meet the requirements of modern production for product quality and efficiency.
The device employs a combination of aluminum alloy plate fixing blocks, small hydraulic jacks, aluminum alloy plate pads, jack rockers, and aluminum alloy plate shaping pressure plates. Through hydraulic drive, it achieves precise shaping, reduces surface damage, and improves production efficiency.
It effectively reduces damage to the surface of aluminum alloy plates, improves shaping quality and production efficiency, reduces rework rate, and meets the quality and efficiency requirements of modern production.
Smart Images

Figure CN223518326U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to machine product shaping technical field especially a shaping device for thin plate class machine product. BACKGROUND
[0002] Aluminum alloy plate is an industrial building material, and different material compositions of the aluminum alloy plate need to be proportioned according to industry demands. The aluminum alloy plate is widely used in aircraft structures, rivets, missile components, truck hubs, packaging and heat insulation aluminum foil, heat exchangers, bulkheads, ribs and spars. The aluminum alloy thin plate product is formed by machining, and contains a large amount of stress to be released in the internal structure. After machining, the thin plate is extremely easy to deform, and the flatness reaches 0.3-0.4 mm.
[0003] In the existing machining product processing process, thin plate parts are often deformed due to machining, heat treatment and other reasons, resulting in products that cannot meet the precision requirements. Traditional leveling and shaping is a manual work process, that is, a rubber hammer is used to gently knock flat, and the stress is slowly released. This working method is easy to cause damage to the surface of the product, cannot guarantee the shaping quality, and has low production efficiency. The rework phenomenon is serious, becomes a key process that restricts the mass production of thin plate products, and cannot meet the requirements of modern production on product quality and production efficiency. Therefore, it is necessary to develop a high-efficiency and accurate shaping device. UTILITY MODEL CONTENT
[0004] The utility model discloses to solve the technical problem that traditional leveling and shaping is a manual work process, that is, a rubber hammer is used to gently knock flat, and the stress is slowly released. This working method is easy to cause damage to the surface of the product, cannot guarantee the shaping quality, and has low production efficiency. The rework phenomenon is serious, becomes a key process that restricts the mass production of thin plate products, and cannot meet the requirements of modern production on product quality and production efficiency. A shaping device for thin plate class machine products is provided.
[0005] The utility model discloses a technical scheme that solves the above technical problems:
[0006] A shaping device for thin plate class machine products, comprising symmetrically installed aluminum alloy plate fixing blocks, small hydraulic jacks, aluminum alloy plate pads and jack rocker arms, the bottom of the small hydraulic jack is fixedly installed with an aluminum alloy plate shaping press plate above the aluminum alloy plate fixing block, and the sidewall is provided with a rocker arm connecting hole sleeved outside the jack rocker arm, the aluminum alloy plate body is arranged between the aluminum alloy plate fixing block and the aluminum alloy plate shaping press plate, and the aluminum alloy plate pad is installed above the aluminum alloy plate body.
[0007] Preferably, a rack top plate is installed above the small hydraulic jack.
[0008] Preferably, the bottom surface of the frame top plate is symmetrically provided with frame side plates on both sides of the small hydraulic jack.
[0009] Preferably, the bottom of the frame side plate is welded with a frame bottom plate on both sides of the aluminum alloy plate fixing block.
[0010] Preferably, the bottom surface of the frame bottom plate is welded with a frame base fixedly connected with the bottom surface of the aluminum alloy plate fixing block.
[0011] Preferably, the side wall of the frame side plate is welded with a frame inclined plate fixedly connected with the frame bottom plate.
[0012] Preferably, the bottom surface of the frame base is bonded with an anti-skid pad.
[0013] Preferably, the aluminum alloy plate fixing block is used to support the bottom of the aluminum alloy plate body.
[0014] Preferably, the jack rocker is arranged in the rocker connecting hole for starting and stopping the small hydraulic jack, and the small hydraulic jack and the aluminum alloy plate shaping press plate are used to shape the aluminum alloy plate body.
[0015] Preferably, the aluminum alloy plate pad is used for fixing the aluminum alloy plate body.
[0016] The utility model discloses the above technical scheme, compared with the prior art, has the following technical effects:
[0017] The utility model discloses a shaping device for sheet metal machining product, which comprises a frame body, a small hydraulic jack, an aluminum alloy plate fixing block, an aluminum alloy plate pad, a jack rocker, an aluminum alloy plate shaping press plate and a rocker connecting hole. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is the right view structure schematic diagram of the shaping device for sheet metal machining product of the utility model;
[0019] Figure 2 is the front view structure schematic diagram of the shaping device for sheet metal machining product of the utility model;
[0020] Figure 3 is the rear view structure schematic diagram of the shaping device for sheet metal machining product of the utility model;
[0021] Figure 4is a shaping front elevation structure schematic view of a sheet class machining product shaping device of the utility model,
[0022] Figure 5 is a shaping after elevation structure schematic view of a sheet class machining product shaping device of the utility model,
[0023] Figure 6 is a plan view structure schematic view of a sheet class machining product shaping device of the utility model,
[0024] Figure 7 is a left view structure schematic view of a sheet class machining product shaping device of the utility model,
[0025] In the figure, various reference signs are: 1, aluminum alloy plate fixed block;2, small hydraulic jack;3, aluminum alloy plate cushion block;4, jack rocker;5, aluminum alloy plate shaping pressboard;6, rocker connecting hole;7, aluminum alloy plate body;8, frame top plate;9, frame side plate;10, frame bottom plate;11, frame base;12, frame inclined plate;13, anti-skid pad. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0027] Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the protection scope of the utility model.
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Figures 1-7The utility model further illustrates. In order to solve the problems in the background art, the present application proposes a shaping device for sheet metal machining products, and in the specific technical solution, the aluminum alloy plate fixing block 1, the small -size hydraulic jack 2, the aluminum alloy plate pad block 3 and the jack rocker 4 are symmetrically installed, the aluminum alloy plate fixing block 1 can support the bottom of the aluminum alloy plate body 7, the small -size hydraulic jack 2 can extrude the aluminum alloy plate shaping press plate 5, the small -size hydraulic jack 2 is conveniently connected with the rocker connecting hole 6, the bottom of the small -size hydraulic jack 2 is fixedly installed with the aluminum alloy plate shaping press plate 5 located above the aluminum alloy plate fixing block 1 and the sidewall is provided with the rocker connecting hole 6 sleeved outside the jack rocker 4, the aluminum alloy plate shaping press plate 5 can press and shape the aluminum alloy plate body 7, the rocker connecting hole 6 can conveniently connect the small -size hydraulic jack 2 with the jack rocker 4, the aluminum alloy plate body 7 is threaded between the aluminum alloy plate fixing block 1 and the aluminum alloy plate shaping press plate 5, the aluminum alloy plate body 7 is a kind of metal material, and the aluminum alloy plate pad block 3 is installed above the aluminum alloy plate body 7.
[0029] By inserting the jack rocker 4 into the rocker connecting hole 6, the rocker connecting hole 6 drives the jack rocker 4 to be connected with the small -size hydraulic jack 2, by lifting the jack rocker 4 to start the small -size hydraulic jack 2, the bottom of the small -size hydraulic jack 2 can be lifted, by lifting the bottom of the small -size hydraulic jack 2, the small -size hydraulic jack 2 drives the aluminum alloy plate shaping press plate 5 to be lifted, the aluminum alloy plate shaping press plate 5 is away from the top surface of the aluminum alloy plate fixing block 1, by placing the aluminum alloy plate body 7 on the aluminum alloy plate fixing block 1, then the small -size hydraulic jack 2 is put down, the aluminum alloy plate shaping press plate 5 is lowered with the small -size hydraulic jack 2, the aluminum alloy plate shaping press plate 5 is pressed above the aluminum alloy plate body 7, then the aluminum alloy plate pad block 3 is pressed above the aluminum alloy plate body 7 and located on the top surface contacted by the aluminum alloy plate shaping press plate 5, the aluminum alloy plate pad block 3 can fix the end of the aluminum alloy plate body 7 away from the aluminum alloy plate shaping press plate 5, to prevent the aluminum alloy plate body 7 from moving during shaping, by pressing the jack rocker 4 with hand, the jack rocker 4 drives the small -size hydraulic jack 2 to start through the rocker connecting hole 6, the small -size hydraulic jack 2 presses downward the aluminum alloy plate shaping press plate 5, the aluminum alloy plate shaping press plate 5 presses downward the aluminum alloy plate body 7, the aluminum alloy plate body 7 presses downward the aluminum alloy plate fixing block 1, the bottom surface of the aluminum alloy plate body 7 is limited by the aluminum alloy plate fixing block 1, the aluminum alloy plate body 7 cannot move downward, so the aluminum alloy plate shaping press plate 5 can flatten the section of the aluminum alloy plate body 7 below it, by rotating the aluminum alloy plate body 7, the aluminum alloy plate body 7 is rotated by one hundred and eighty degrees, according to the Figure 4Put the left end of the aluminum alloy plate body 7 under the aluminum alloy plate shaping presser 5, and press the aluminum alloy plate cushion block 3 against the right end of the aluminum alloy plate body 7, repeat the above steps, and the left end of the aluminum alloy plate body 7 can be shaped, and the aluminum alloy plate body 7 can be pressed from Figure 4 the state with an arc to Figure 5 a flat state.
[0030] As shown in Figures 1-2 and Figures 4-7 , the upper part of the small hydraulic jack 2 is provided with a frame top plate 8, which can limit the top of the small hydraulic jack 2. When the small hydraulic jack 2 is started, the top movable end of the small hydraulic jack 2 rises, and the top movable end of the small hydraulic jack 2 extrudes the bottom surface of the frame top plate 8, which is fixed, so that the frame top plate 8 provides a downward thrust to the small hydraulic jack 2, and the bottom of the small hydraulic jack 2 can provide a downward thrust to the aluminum alloy plate shaping presser 5, which facilitates the downward pressing of the aluminum alloy plate shaping presser 5 on the aluminum alloy plate body 7.
[0031] As shown in Figures 1-2 , Figures 4-5 and Figure 7 , the bottom surface of the frame top plate 8 is symmetrically provided with frame side plates 9 on both sides of the small hydraulic jack 2, which can support the bottom surface of the frame top plate 8 and keep the frame top plate 8 stable.
[0032] As shown in Figures 1-2 and Figures 4-7 , the bottom of the frame side plate 9 is welded with a frame bottom plate 10 on both sides of the aluminum alloy plate fixing block 1, which can increase the area of the bottom of the frame side plate 9, and the frame bottom plate 10 can fix and increase the stability of the frame side plate 9 to prevent the frame side plate 9 from tilting.
[0033] As shown in Figures 1-2 and Figures 4-7 , the bottom surface of the frame bottom plate 10 is welded with a frame base 11 fixedly connected with the bottom surface of the aluminum alloy plate fixing block 1, which can support and fix the aluminum alloy plate fixing block 1 to prevent it from moving, and at the same time, the frame base 11 can support and fix the bottom of the frame bottom plate 10 to prevent it from moving.
[0034] As shown in Figures 1-2 , Figure 4 and Figures 6-7As shown, the side wall of the frame side plate 9 is welded with the frame inclined plate 12 which is fixedly connected with the frame bottom plate 10, the frame inclined plate 12 can support the middle part of the frame side plate 9, the connecting part of the frame inclined plate 12 and the frame side plate 9 to the connecting part of the frame side plate 9 and the frame bottom plate 10, the connecting part of the frame inclined plate 12 and the frame bottom plate 10 to the whole area of the frame inclined plate 12 forms a triangular area, the triangular area can increase the stability of the frame side plate 9, and the stability of the frame top plate 8 through the frame side plate 9, and prevent the frame side plate 9 and the frame top plate 8 from tilting.
[0035] As shown in the drawings, Figure 2 As shown, the bottom surface of the frame base 11 is bonded with the anti-skid pad 13, the anti-skid pad 13 can increase the friction between the bottom surface of the frame base 11 and the platform, and prevent the frame base 11 from moving on the platform.
[0036] As shown in the drawings, Figures 1-7 The aluminum alloy plate fixing block 1 is used for supporting the bottom of the aluminum alloy plate body 7, the aluminum alloy plate fixing block 1 prevents the aluminum alloy plate body 7 from moving downward, the jack rocker 4 is arranged in the rocker connecting hole 6 and is used for starting and stopping the small hydraulic jack 2, the jack rocker 4 can be used as a handle switch for starting and stopping the small hydraulic jack 2, so that the small hydraulic jack 2 is conveniently started and stopped, and the small hydraulic jack drives the aluminum alloy plate shaping pressing plate 5 to ascend and descend, the small hydraulic jack 2 and the aluminum alloy plate shaping pressing plate 5 are used for shaping the aluminum alloy plate body 7, the pressing of the aluminum alloy plate shaping pressing plate 5 can improve the shaping efficiency and accuracy of the aluminum alloy plate body 7, and the aluminum alloy plate cushion block 3 is used for fixing the aluminum alloy plate body 7 and can be pressed on the top surface of the aluminum alloy plate body 7 to prevent the aluminum alloy plate body 7 from moving when being pressed by the aluminum alloy plate shaping pressing plate 5, and the stability of the aluminum alloy plate body 7 is increased.
[0037] Finally, it should be pointed out that: first, in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to represent the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;
[0038] Secondly, the utility model discloses the embodiment in the drawings only relates to the structure involved in the embodiment of the present disclosure, and other structures can refer to the usual design, and in the case of no conflict, the same embodiment and different embodiments of the utility model can be combined with each other;
[0039] Finally, the above only preferred embodiments of the present application and is not intended to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included within the scope of the present application.
Claims
1. A shaping device for machined thin sheet products, characterized in that, The utility model relates to a kind of aluminum alloy plate fixing block (1) including symmetrical installation, small hydraulic jack (2), aluminum alloy plate cushion block (3) and jack rocker (4), the bottom of the small hydraulic jack (2) is fixedly installed with the aluminum alloy plate shaping pressboard (5) above the aluminum alloy plate fixing block (1) and the sidewall is provided with rocker connecting hole (6) being sleeved outside the jack rocker (4), aluminum alloy plate body (7) is threaded between the aluminum alloy plate fixing block (1) and the aluminum alloy plate shaping pressboard (5), the aluminum alloy plate cushion block (3) is installed above the aluminum alloy plate body (7).
2. The shaper for a thin plate-like machine-processed product according to claim 1, characterized by The small hydraulic jack (2) is equipped with a rack top plate (8) above.
3. The shaper for a thin plate-like machine-processed product according to claim 2, characterized by The bottom surface of the rack top plate (8) is symmetrically equipped with rack side plates (9) on both sides of the small hydraulic jack (2).
4. The shaper for a thin plate-like machine-processed product according to claim 3, characterized by The bottom of the rack side plate (9) is welded with rack bottom plates (10) on both sides of the aluminum alloy plate fixing block (1).
5. The device according to claim 4, wherein The bottom surface of the rack bottom plate (10) is welded with a rack base (11) fixedly connected with the bottom surface of the aluminum alloy plate fixing block (1).
6. The shaper for a thin plate-like machine-processed product according to claim 5, characterized by The sidewall of the rack side plate (9) is welded with a rack inclined plate (12) fixedly connected with the rack bottom plate (10) at the bottom.
7. The device according to claim 6, wherein The bottom surface of the rack base (11) is bonded with a non-slip pad (13).
8. The device according to claim 1, wherein The aluminum alloy plate fixing block (1) is used to support the bottom of the aluminum alloy plate body (7).
9. The shaper for a thin plate-like machine-processed product according to Claim 8, wherein The jack rocker (4) is threaded in the rocker connecting hole (6) for starting and stopping the small hydraulic jack (2), and the small hydraulic jack (2) and the aluminum alloy plate shaping pressboard (5) are used to shape the aluminum alloy plate body (7).
10. The shaper for a thin plate-like machine-processed product according to Claim 9, wherein The aluminum alloy plate cushion block (3) is used for fixing the aluminum alloy plate body (7).