Cold cutting flying saw equipment capable of cutting at fixed length

By combining the clamping mechanism and the cutting mechanism, the cold-cutting flying saw equipment achieves fixed-length and stable cutting of square tubes, solving the problem of unstable cutting in existing technologies and improving cutting efficiency and saw blade lifespan.

CN223518770UActive Publication Date: 2025-11-07YANGZHOU MAIRUI ELECTRIC AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422931776.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-07
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing cold-cutting flying saw equipment has difficulty in achieving fixed-length cutting of square tubes, and the square tubes are prone to instability during the cutting process, resulting in cutting angle deviation and saw blade wear.

Method used

The square tube is clamped and limited by a tube clamping mechanism, and the lifting plate and the C-shaped plate are lowered by a servo motor driving the screw to rotate. The cylinder drives the tube clamping wheel and the lower pressure frame to stably clamp the square tube. The cutting mechanism moves synchronously by combining a sliding plate and a linear guide rail. The saw blade is cooled by a water pump and a flushing nozzle.

Benefits of technology

It improves the stability and efficiency of square tube cutting, maintains the quality of the cut surface, and extends the service life of the saw blade.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of cold cutting saws, in particular to cold cutting flying saw equipment capable of performing fixed-length cutting, which comprises a cutting mechanism capable of performing fixed-distance cutting on a square tube. According to the square pipe cutting device, a square pipe can be continuously conveyed through an external conveying structure, a servo motor in the cutting device is used for driving a screw to rotate, the square pipe is placed on a supporting roller to be conveyed, the first n-shaped plate descends to abut against the top of the second n-shaped plate, and the top of the square pipe is tightly pressed by a jacking wheel under extrusion of a reset spring; and first air cylinders on the two sides drive pipe clamping wheels to horizontally move to abut against and limit the side walls of the square pipes, and therefore the square pipes of different sizes can be conveniently limited through a pipe clamping mechanism, and when the square pipes need to be cut, a second air cylinder can drive a downward pressing frame to descend to clamp the tops of the square pipes; and vibration generated during cutting can be buffered through a buffer pad at the bottom of the lower pressing frame, so that the stability of the square tube during cutting can be improved, and the quality of the cutting surface of the square tube can be kept.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cold cut saw technology field, specifically a kind of cold cut fly saw equipment of fixed-length cutting. BACKGROUND

[0002] Common fly saw machine is divided into cold cut saw and hot cut saw, ordinary fly saw is tungsten steel saw blade high-speed rotation, contact welded pipe generates heat to make it break, it is actually burnt off, surface can see high burning trace, cold cut saw is by high-speed steel saw blade slow rotation, mills off welded pipe, so it can be done without burr and without noise, gradually replace traditional manual cutting, production efficiency is high.Cold cut fly saw is saw machine and realizes synchronous cutting along with workpiece forward movement, can realize continuous feeding cutting, cutting efficiency is high, and cutting does not produce fly edge, need not subsequent edge cutting operation.At present, for the cold cut fly saw of square tube cutting, it needs to rely on manual fixed-length cutting, it is difficult to follow workpiece synchronous movement to carry out fixed-length cutting, so that square tube cutting efficiency is general, and the existing cold cut fly saw cannot clamp square tube, and fly saw cutting is prone to make square tube unstable, so there are problems such as cutting angle deviation and saw cutting accelerated wear. SUMMARY

[0003] The utility model aims at providing a kind of cold cut fly saw equipment of fixed-length cutting, to solve the problems presented in the above background technology.

[0004] To achieve the above object, the utility model provides the following technical scheme:

[0005] A kind of cold cut fly saw equipment of fixed-length cutting, comprising:

[0006] Cutting mechanism, the cutting mechanism can be cut to square tube at fixed distance;

[0007] Pipe clamping mechanism, the pipe clamping mechanism can clamp and limit square tube, the pipe clamping mechanism includes two stands, two the stand is slidably embedded and connected with lifting plate, the stand is rotatably connected with the screw rod that is screw combined connection with lifting plate, the top end of the screw rod is fixedly connected with the output end of servo motor, the end of two the lifting plate is fixedly connected with the type plate one, the inner top wall center position of the type plate one is slidably embedded and connected with sliding frame, the sliding frame is rotatably connected with the top pressure wheel, the sliding frame top is fixedly connected with return spring, the top of the type plate one is fixedly connected with positioning frame, the positioning frame top end is fixedly connected with air cylinder two, the bottom end of the air cylinder two is fixedly connected with lower pressing frame, the bottom of the lower pressing frame is fixedly connected with two buffer pads.

[0008] Further in, the cutting mechanism includes a processing table, the side wall of the processing table is fixedly connected with two linear guides, the two linear guides are slidably connected with a sliding plate, the side wall of the sliding plate is fixedly connected with a sliding groove rail, the sliding groove rail is slidably provided with a sliding table, one side of the sliding table is fixedly connected with a driving motor, one side of the driving motor is fixedly connected with a protective cover, the center position of the protective cover is rotatably connected with a rotating shaft, the outer wall of the rotating shaft is fixedly sleeved with a saw blade, and the rotating shaft is fixedly connected with the output end of the driving motor.

[0009] Further in, the side wall of the sliding plate is fixedly connected with a chip collecting hopper, and the side wall of the chip collecting hopper is fixedly connected with a flow guide plate.

[0010] Further in, the bottom plate of the processing table is fixedly connected with a recycling groove corresponding to the bottom of the chip collecting hopper.

[0011] Further in, the side wall of the protective cover is fixedly connected with a flushing nozzle, one end of a hose is fixedly connected with the end of the flushing nozzle, the other end of the hose is fixedly connected with the output end of a water pump, and the input end of the water pump is fixedly connected with a water tank.

[0012] Further in, the bottom end of each of the two stand columns is fixedly connected with a second L-shaped plate, the second L-shaped plate is fixedly connected with the side wall of the sliding plate, and each of the two second L-shaped plates is rotatably connected with a supporting roller.

[0013] Further in, the opposite side walls of the first L-shaped plate are fixedly connected with a first air cylinder, and the end of the first air cylinder is rotatably connected with a pipe clamping wheel.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] 1. The external material conveying structure can continuously convey the square pipe, the servo motor in the cutting equipment drives the screw to rotate, thereby driving the lifting plate and the first L-shaped plate to descend, the square pipe is placed on the supporting roller for conveying, the first L-shaped plate descends to abut against the top of the second L-shaped plate, the top pressing wheel is pressed tightly against the top of the square pipe under the extrusion of the return spring, the pipe clamping wheel is driven to translate against the side wall of the square pipe by the first air cylinder on the two sides, and the square pipe is tightly positioned, the pipe clamping mechanism can conveniently position square pipes of different sizes, the second air cylinder drives the pressing frame to descend to clamp the top of the square pipe when the square pipe needs to be cut, the buffer pad at the bottom of the pressing frame can buffer the vibration generated during cutting, thereby improving the stability during cutting of the square pipe and being beneficial to maintaining the quality of the cutting surface of the square pipe.

[0016] 2、Through the sliding plate can drive cutting mechanism along the linear guide horizontal sliding, make the moving speed of cutting mechanism and the moving speed of square tube keep consistent, when the square tube moves to the fixed length cutting position, drive the shield to drop and drive the saw blade to cut the square tube quickly, then the sliding plate drives the cutting mechanism to move along the square tube to the initial position, then the cutting mechanism follows the square tube to move to the fixed length cutting position again for the second cutting, then cycle several times can cut the square tube of automatic uninterrupted conveying to fixed length, therefore can improve the cutting efficiency of square tube.

[0017] 3、Through the sliding platform drives the driving motor and the shield to drop along the sliding groove rail, and the driving motor drives the rotating shaft and the saw blade to rotate, so that the gradually descending saw blade cuts the square tube, the cutting debris will be blocked by the splash plate and guided into the dust collection hopper, so as to facilitate the recycling of the cutting debris, and a large amount of heat will be generated at the cutting edge of the saw blade during cutting, and debris may be stuck on the cutting edge, in order to improve the service life of the saw blade, the water pump pumps the cooling water in the water tank into the hose, and then the flushing nozzle sprays the cooling water on the edge of the saw blade, so that the temperature of the saw blade can be reduced during cutting, and the service life of the saw blade is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the overall structure schematic diagram of the utility model;

[0019] Figure 2 It is the cutting mechanism structure schematic diagram in the utility model;

[0020] Figure 3 It is the internal structure schematic diagram of the shield in the utility model;

[0021] Figure 4 It is the pipe clamping mechanism structure schematic diagram in the utility model;

[0022] Figure 5 It is the structure schematic diagram of the L-shaped plate one in the utility model;

[0023] Figure 6 It is the structure schematic diagram of the L-shaped plate one in the utility model.

[0024] In the figure: 100, cutting mechanism; 101, processing table; 102, linear guide rail; 103, sliding plate; 104, protective cover; 105, saw blade; 106, rotating shaft; 107, driving motor; 108, sliding table; 109, sliding groove rail; 110, chip collecting hopper; 111, guide plate; 112, recovery groove; 113, flushing nozzle; 114, hose; 115, water pump; 116, water tank; 200, pipe clamping mechanism; 201, stand; 202, screw rod; 203, servo motor; 204, lifting plate; 205, type plate one; 206, splash guard; 207, type plate two; 208, supporting roller; 209, air cylinder one; 210, pipe clamping wheel; 211, positioning frame; 212, air cylinder two; 213, pressing frame; 214, buffer pad; 215, pressing wheel; 216, sliding frame; 217, return spring. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0026] Please refer to Figures 1-6In this embodiment of the present invention, a cold-cutting flying saw device capable of fixed-length cutting includes: a cutting mechanism 100 and a tube clamping mechanism 200. The cutting mechanism 100 is capable of cutting square tubes at a fixed distance; the tube clamping mechanism 200 is capable of clamping and limiting the square tubes. The tube clamping mechanism 200 includes two columns 201, each of which is slidably embedded with a lifting plate 204. A screw 202 is rotatably connected to each column 201 and screwed into the lifting plate 204. The top end of the screw 202 is fixedly connected to the output end of a servo motor 203. The ends of the two lifting plates 204 are fixedly connected to a U-shaped plate 205. A sliding frame 216 is slidably embedded at the center of the inner top wall of the C-shaped plate 205. A top pressure wheel 215 is rotatably connected to the sliding frame 216. A return spring 217 is fixedly connected to the top of the sliding frame 216. A positioning frame 211 is fixedly connected to the top of the C-shaped plate 205. A cylinder 212 is fixedly connected to the top of the positioning frame 211. A lower pressure frame 213 is fixedly connected to the bottom of the cylinder 212. The buffer pad 214 at the bottom of the lower pressure frame 213 can buffer the vibration generated during cutting, thereby improving the stability of square tube cutting. Two buffer pads 214 are symmetrically fixedly connected to the bottom of the lower pressure frame 213. A C-shaped plate 207 is fixedly connected to the bottom of each of the two columns 201. The C-shaped plate 207 is fixedly connected to the side wall of the sliding plate 103. A support roller 208 is rotatably connected to each of the two C-shaped plates 207. Cylinders 209 are fixedly connected to the opposite side walls of the square plate 205, and clamping wheels 210 are rotatably connected to the ends of the cylinders 209. The cylinders 209 on both sides drive the clamping wheels 210 to move horizontally and clamp the side walls of the square tube, thereby using the clamping mechanism 200 to conveniently limit the size of square tubes of different dimensions.

[0027] Specifically, the external material conveying structure continuously transports the square tube. The servo motor 203 in the cutting equipment drives the screw 202 to rotate, thereby driving the lifting plate 204 and the first C-shaped plate 205 to descend. The square tube is placed on the support roller 208 for transport. The first C-shaped plate 205 descends until it abuts against the top of the second C-shaped plate 207. Under the compression of the return spring 217, the top pressure roller 215 presses the top of the square tube. The cylinders 209 on both sides drive the clamping roller 210 to move horizontally and press against the side wall of the square tube for limiting. The clamping mechanism 200 can easily limit the square tubes of different sizes. When the square tube needs to be cut, the cylinder 212 drives the lower pressure frame 213 to descend and clamp the top of the square tube. The buffer pad 214 at the bottom of the lower pressure frame 213 can buffer the vibration generated during cutting, thereby improving the stability of the square tube during cutting and helping to maintain the quality of the square tube cut surface.

[0028] Example 1

[0029] like Figure 3As shown, in this embodiment, the side wall of the sliding plate 103 is fixedly connected with a chip collecting bucket 110, and the side wall of the chip collecting bucket 110 is fixedly connected with a flow guide plate 111. The top of the bottom plate of the machining table 101 is fixedly connected with a recycling groove 112 corresponding to the bottom of the chip collecting bucket 110. The cutting debris is guided into the chip collecting bucket 110 under the blockage of the splash guard 206, so that the recycling of the cutting debris is facilitated. The side wall of the protective cover 104 is fixedly connected with a flushing nozzle 113, one end of the flushing nozzle 113 is fixedly connected with one end of a hose 114, the other end of the hose 114 is fixedly connected with the output end of a water pump 115, the input end of the water pump 115 is fixedly connected with a water tank 116. The flushing nozzle 113 sprays cooling water onto the edge cut of the saw blade 105, so that the temperature of the saw blade 105 can be reduced during cutting.

[0030] In this embodiment, the driving motor 107 and the protective cover 104 are driven by the sliding table 108 to descend along the sliding groove rail 109, and the driving motor 107 drives the rotating shaft 106 and the saw blade 105 to rotate, so that the gradually descending saw blade 105 performs cold cutting operation on the pipe. The cutting debris is guided into the chip collecting bucket 110 under the blockage of the splash guard 206, so that the recycling of the cutting debris is facilitated. A large amount of heat is generated at the cutting edge of the saw blade 105 during cutting, and debris may be stuck on the cutting edge. In order to improve the service life of the saw blade 105, the water pump 115 pumps the cooling water in the water tank 116 into the hose 114, and then the flushing nozzle 113 sprays the cooling water onto the edge cut of the saw blade 105, so that the temperature of the saw blade 105 can be reduced during cutting, and the service life of the saw blade 105 is improved.

[0031] Embodiment two

[0032] As Figure 2 shown, in this embodiment, the cutting mechanism 100 includes a machining table 101, the side wall of the machining table 101 is fixedly connected with two linear guides 102, the two linear guides 102 are slidingly connected with a sliding plate 103, the side wall of the sliding plate 103 is fixedly connected with a sliding groove rail 109, the sliding groove rail 109 slidingly has a sliding table 108, one side of the sliding table 108 is fixedly connected with a driving motor 107, one side of the driving motor 107 is fixedly connected with a protective cover 104, the center position of the protective cover 104 is rotatably connected with a rotating shaft 106, the rotating shaft 106 has a saw blade 105 fixedly sleeved on the outer wall thereof, and the rotating shaft 106 is fixedly connected with the output end of the driving motor 107.

[0033] In the embodiment, the cutting mechanism 100 can be driven to slide along the linear guide rail 102 by the sliding plate 103, so that the moving speed of the cutting mechanism 100 is consistent with the moving speed of the square pipe, when the square pipe moves to the fixed-length cutting position, the protective cover 104 is driven to descend and drive the saw blade 105 to cut the square pipe quickly, then the sliding plate 103 drives the cutting mechanism 100 to move along the square pipe to the initial position, then the cutting mechanism 100 is synchronized with the square pipe to move to the fixed-length cutting position for the second cutting, then the square pipe is cut to the fixed length by the cycle, so that the cutting efficiency of the square pipe is improved.

[0034] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended to embrace all changes falling within the meaning and range of equivalents of the claims. Any reference signs in the claims should not be considered as limiting the claims involved.

[0035] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.

Claims

1. A cold cut flying saw apparatus that can cut to length, characterized in that, Include: Cutting mechanism (100), cutting mechanism (100) can be cut for a distance for square tube; Clamp mechanism (200), clamp mechanism (200) can be clamped and positioned for square tube, clamp mechanism (200) includes two columns (201), two columns (201) are slidably embedded and connected with lifting plate (204), lifting plate (204) is rotatably connected with screw rod (202) in column (201), the top end of screw rod (202) is fixedly connected with the output end of servo motor (203), the end of two lifting plates (204) is fixedly connected with the inner top wall center position of the first type of board (205), the sliding frame (216) is slidably embedded and connected in the sliding frame (216), the top of the sliding frame (216) is fixedly connected with the reset spring (217), the top of the first type of board (205) is fixedly connected with the positioning frame (211), the top end of the positioning frame (211) is fixedly connected with the air cylinder two (212), the bottom end of the air cylinder two (212) is fixedly connected with the lower pressing frame (213), the bottom of the lower pressing frame (213) is fixedly connected with two buffer pads (214) in pairs.

2. A cold cut flying saw apparatus capable of cutting to length according to claim 1, wherein, Cutting mechanism (100) includes processing table (101), two linear guides (102) are fixedly connected on the side wall of processing table (101), sliding plate (103) is slidably connected between two linear guides (102), sliding groove rail (109) is fixedly connected on the side wall of sliding plate (103), sliding table (108) is slidably arranged in sliding groove rail (109), driving motor (107) is fixedly connected on one side of sliding table (108), protective cover (104) is rotatably connected at the center position of driving motor (107), saw blade (105) is fixedly sleeved on the outer wall of rotating shaft (106), rotating shaft (106) is fixedly connected with the output end of driving motor (107).

3. A cold cut flying saw apparatus capable of cutting to length according to claim 2, wherein, The side wall of the sliding plate (103) is fixedly connected with the chip collecting hopper (110), and the side wall of the chip collecting hopper (110) is fixedly connected with the guide plate (111).

4. A cold cut flying saw apparatus capable of cutting to length according to claim 3, wherein, The bottom plate top of processing table (101) is fixedly connected with recovery groove (112) corresponding to the bottom of chip collecting hopper (110).

5. A cold cut flying saw apparatus capable of cutting to length according to claim 3, wherein, The side wall of the protective cover (104) is fixedly connected with the washing nozzle (113), one end of the soft tube (114) is fixedly connected with the washing nozzle (113), the other end of the soft tube (114) is fixedly connected with the output end of the water pump (115), the input end of the water pump (115) is fixedly connected with the water tank (116).

6. A cold cut flying saw apparatus capable of cutting to length according to claim 5, wherein, The bottom end of two columns (201) is fixedly connected with the second type of board (207), the second type of board (207) is fixedly connected with the side wall of the sliding plate (103), and the supporting roller (208) is rotatably connected in the two second type of boards (207).

7. A cold cut flying saw apparatus capable of cutting to length according to claim 5, wherein, The opposite side walls of the first type of board (205) are fixedly connected with the air cylinder one (209), and the pipe clamping wheel (210) is rotatably connected with the end of the air cylinder one (209).