Automatic gun changing structure and automatic gun changing system
The automatic torch-changing structure enables automatic connection and disconnection of the welding torch and cable, solving the problem of insufficient automation in welding operations in existing technologies and achieving efficient and low-error welding operations.
Patent Information
- Application Number
- CN202422845786.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-21
AI Technical Summary
The current welding operation is not sufficiently automated and requires a large amount of manual labor, which makes it difficult to meet the diverse and efficient production requirements. In addition, manual operation has low precision and is prone to errors.
An automatic welding torch changing structure was designed, including a torch changing connector and a positioning connector. The automatic connection and separation of the welding torch and cable is achieved through robot drive. Combined with the torch changing station, multiple welding torches of different models are stored. The input interface is locked and unlocked by locking buckles, realizing the automatic replacement of welding torches.
It enables automated replacement of welding torches without manual assistance, improving work efficiency, reducing error rates, and meeting diverse welding needs.
Smart Images

Figure CN223518944U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to welding equipment technical field especially, relates to an automatic gun structure and automatic gun system. BACKGROUND
[0002] With the high -speed development of industrial automation, the production line is more and more high to the requirement of welding operation efficiency. In a production line, the welding demand of different products or workpieces is different, when welding operation is carried out, different types of welding torch need to be switched quickly, for example, welding torch of different load and welding torch of different angle or length.
[0003] In the prior art welding operation process, the automation degree is insufficient, and a large amount of manual participation is needed to replace the welding torch, so it is difficult to meet the diversified and efficient production requirements, and the precision of manual operation is low, and errors are prone to occur. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing an automatic gun structure and automatic gun system, and the automation degree is high, and manual labor is saved.
[0005] To achieve this purpose, the utility model adopts the following technical scheme:
[0006] The automatic gun structure comprises:
[0007] The gun connector is arranged at the end of the cable, and the gun connector comprises a gun seat and a locking buckle, the gun seat is provided with a through connecting channel, and the end is inserted into the connecting channel;
[0008] The positioning connector is arranged at the input end of the welding torch, and the positioning connector comprises a positioning seat and a positioning plate, the positioning seat is provided with an input interface, when the gun seat is sleeved on the outer circumferential side of the input interface under the driving of the robot, the input interface can be connected to the cable in the connecting channel, and the locking buckle can be inserted into the connecting channel and lock the input interface in the connecting channel;
[0009] The gun changing station comprises a bearing plate, a plurality of limiting holes are formed in the bearing plate, each limiting hole is a gun changing position, when the input interface is unlocked in the connecting channel, the positioning plate can be pressed on the bearing plate.
[0010] As preferred, the gun connector further comprises a driving mechanism, and the driving mechanism is configured to drive the locking buckle to extend into the connecting channel and press the input interface against the inner wall of the connecting channel.
[0011] As preferred, the gun changing joint further comprises a flap, an output end of the driving mechanism is provided with a push plate, a middle position of the flap is rotationally connected to the gun changing seat, two ends of the flap in length direction are rotationally connected to the push plate and the locking buckle respectively, the gun changing seat is provided with a through slot communicated with the connecting channel, and the locking buckle can extend into the through slot.
[0012] As preferred, the input interface is provided with a first locking slot on the outer periphery, the locking buckle is provided with a second locking slot, when the input interface extends into the connecting channel, the bottom of the second locking slot can abut against the outer periphery of the input interface, and the locking buckle can abut against the inner wall of the first locking slot.
[0013] As preferred, the gun changing joint comprises a reinforcing frame, the reinforcing frame is fixedly arranged between the gun changing seat and the driving mechanism, and the push plate can pass through the reinforcing frame.
[0014] As preferred, two flaps are arranged at intervals, and the push plate and the flap are in one-to-one correspondence.
[0015] As preferred, the contact position between the locking buckle and the inner wall of the first locking slot is arc-shaped.
[0016] As preferred, the bearing plate is provided with a first positioning pin, the positioning plate is provided with a positioning hole, and when the positioning plate abuts against the bearing plate, the first positioning pin passes through the positioning hole.
[0017] As preferred, the positioning seat is provided with a second positioning pin, the gun changing seat is provided with a positioning slot, and when the input interface extends into the connecting channel, the second positioning pin can extend into the positioning slot.
[0018] An automatic gun changing system comprises:
[0019] A plurality of welding guns;
[0020] A robot;
[0021] The automatic gun changing structure as any one of the above.
[0022] The automatic gun changing system has the following beneficial effects:
[0023] The welding gun and the cable are connected and separated through the cooperation of the gun changing joint and the positioning joint, and the locking buckle can lock and unlock the input interface and the connecting channel; the gun changing station can accommodate multiple welding guns of different models to meet the operation requirements; when the welding gun needs to be replaced, the robot moves the welding gun to the gun changing position, so that the welding gun extends into the limiting hole and the positioning plate presses on the bearing plate, the input interface is unlocked from the connecting channel, the robot moves the gun changing seat to another gun changing position, and the gun changing seat is sleeved on the outer periphery of the input interface, and the input interface is locked in the connecting channel, so that the welding gun is replaced, the automation degree is high, manual assistance is not needed, the operation efficiency is high, and the failure rate is low. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 is a structural schematic view of the automatic gun changing system of the utility model;
[0025] Figure 2 is a structural schematic view of the welding gun and the positioning joint of the utility model;
[0026] Figure 3 is a structural schematic view of the gun changing joint and the cable of the utility model;
[0027] Figure 4 is an exploded view of the gun changing joint of the utility model;
[0028] Figure 5 is a structural schematic view of the positioning plate of the utility model;
[0029] Figure 6 is a structural schematic view of the gun changing station of the utility model;
[0030] Figure 7 is a structural schematic view of the locking buckle of the utility model;
[0031] Figure 8 is a structural schematic view of the gun changing seat of the utility model.
[0032] In the drawings:
[0033] 100, cable;
[0034] 200, welding gun;
[0035] 300, robot;
[0036] 1, gun changing joint; 11, gun changing seat; 110, connecting channel; 111, through groove; 112, positioning groove; 12, locking buckle; 120, second locking groove; 13, driving mechanism; 131, push plate; 14, warped plate; 15, reinforcing frame; 16, base; 17, dust cover;
[0037] 2, positioning joint; 21, positioning seat; 210, input interface; 2101, first locking groove; 211, second positioning pin; 22, positioning plate; 221, positioning hole; 222, positioning notch;
[0038] 3, gun changing station; 31, bearing plate; 310, limiting hole; 311, first positioning pin. DETAILED DESCRIPTION
[0039] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar notations represent the same or similar parts or parts having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.
[0040] In the description of the present application, unless explicitly defined and limited otherwise, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0041] In the description of the present application, unless explicitly defined and limited otherwise, the first feature "on" or "below" the second feature can include that the first feature and the second feature are in direct contact, or the first feature and the second feature are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0042] The technical scheme of the present application is further illustrated below by combining the drawings and through specific embodiments.
[0043] As Figures 1-8The utility model provides an automatic gun changing structure for the automatic replacement between multiple welding guns 200, which comprises a gun changing connector 1, a positioning connector 2 and a gun changing station 3. The gun changing connector 1 is arranged at the end of the cable 100, and comprises a gun changing seat 11 and a locking buckle 12. The gun changing seat 11 is provided with a through connecting channel 110, and the end of the cable 100 extends into the connecting channel 110. The positioning connector 2 is arranged at the input end of the welding gun 200, and comprises a positioning seat 21 and a positioning plate 22. The positioning seat 21 is provided with an input interface 210. When the gun changing seat 11 is sleeved on the outer circumferential side of the input interface 210 under the driving of the robot 300, the input interface 210 can be connected to the cable 100 in the connecting channel 110, and the locking buckle 12 can extend into the connecting channel 110 and lock the input interface 210 in the connecting channel 110. The gun changing station 3 comprises a bearing plate 31, which is provided with a plurality of limiting holes 310. Each limiting hole 310 is a gun changing position. When the input interface 210 is unlocked in the connecting channel 110, the positioning plate 22 can be pressed on the bearing plate 31.
[0044] The gun changing connector 1 and the positioning connector 2 cooperate with each other to realize the connection and separation of the welding gun 200 and the cable 100. The locking buckle 12 can lock and unlock the input interface 210 and the connecting channel 110. The gun changing station 3 can accommodate multiple welding guns 200 of different models to meet the operation requirements. When the welding gun 200 needs to be replaced, the robot 300 moves the welding gun 200 to the gun changing position, so that the welding gun 200 extends into the limiting hole 310, and the positioning plate 22 is pressed on the bearing plate 31. The input interface 210 is unlocked in the connecting channel 110. The robot 300 moves the gun changing seat 11 to another gun changing position, and makes the gun changing seat 11 sleeved on the outer circumferential side of the input interface 210. The input interface 210 is locked in the connecting channel 110, so that the replacement of the welding gun 200 can be completed. The utility model has high automation degree, high operation efficiency and low failure rate.
[0045] It can be understood that the positioning connector 2 is connected to the input end of the welding gun 200 through the input interface 210. Different sizes of positioning connectors can be arranged for welding guns 200 of different models to ensure their versatility.
[0046] Specifically, the gun changing connector 1 further comprises a driving mechanism 13, which is configured to drive the locking buckle 12 to extend into the connecting channel 110 and press the input interface 210 against the inner wall of the connecting channel 110. The arrangement of the above-mentioned driving mechanism 13 can realize the automatic control of the locking buckle 12, and the input interface 210 can be locked in the connecting channel 110 without manual assistance.
[0047] It should be noted that the driving mechanism 13 can be a linear driving mechanism commonly used in the art, such as a pneumatic cylinder or an oil cylinder, and the principle and structure thereof will not be described herein.
[0048] More specifically, the gun changing joint 1 further comprises a flap 14, the output end of the driving mechanism 13 is provided with a push plate 131, the middle position of the flap 14 is rotationally connected to the gun changing seat 11, the two ends of the flap 14 in the length direction are rotationally connected to the push plate 131 and the locking buckle 12 respectively, the gun changing seat 11 is provided with a through groove 111 communicating with the connecting channel 110, and the locking buckle 12 can extend into the through groove 111. With the above arrangement, the locking buckle 12 can move relative to the gun changing seat 11 without being directly connected to the push plate 131, thereby indirectly increasing the stroke of the locking buckle 12.
[0049] More specifically, the outer periphery of the input interface 210 is provided with a first locking groove 2101, the locking buckle 12 is provided with a second locking groove 120, when the input interface 210 extends into the connecting channel 110, the groove bottom of the second locking groove 120 can abut against the outer periphery of the input interface 210, and the locking buckle 12 can abut against the inner wall of the first locking groove 2101. With the above arrangement, the contact area between the locking buckle 12 and the input interface 210 can be increased, so that the input interface 210 can be more stably locked in the connecting channel 110.
[0050] More specifically, the gun changing joint 1 comprises a reinforcing frame 15, the reinforcing frame 15 is fixedly arranged between the gun changing seat 11 and the driving mechanism 13, and the push plate 131 can pass through the reinforcing frame 15. With the above arrangement of the reinforcing frame 15, the stability of the push plate 131 during movement can be improved, and vibration can be reduced.
[0051] For example, in the embodiment, the reinforcing frame 15 is connected to the gun changing seat 11 by bolts, the fixed end of the driving mechanism 13 is fixedly connected to one side of the reinforcing frame 15, and the flap 14 can abut against the other side of the reinforcing frame 15 to offset the inertia during movement of the flap 14, thereby further improving the stability.
[0052] For example, in the embodiment, two flaps 14 are arranged at intervals, and the push plate 131 corresponds to one flap 14. With the above arrangement, the two flaps 14 are arranged on the two sides of the locking buckle 12 one by one, so that the stress on the locking buckle 12 is more uniform.
[0053] Preferably, in the embodiment, the contact position between the locking buckle 12 and the inner wall of the first locking groove 2101 is arc-shaped. With the above arrangement, the movement of the locking buckle 12 relative to the inner wall of the first locking groove 2101 is smoother, and the friction and wear between the two are reduced.
[0054] Specifically, the first positioning pin 311 is arranged on the bearing plate 31, and the positioning hole 221 is arranged on the positioning plate 22, and when the positioning plate 22 is pressed against the bearing plate 31, the first positioning pin 311 passes through the positioning hole 221. Through the above arrangement, the first positioning pin 311 and the positioning hole 221 are matched with each other, so that the relative sliding of the positioning plate 22 and the bearing plate 31 is prevented when the positioning plate 22 is pressed against the bearing plate 31, and the stability is improved.
[0055] More specifically, a plurality of first positioning pins 311 are arranged, and the positioning notch 222 is arranged on the positioning plate 22, one first positioning pin 311 passes through the positioning hole 221, and the remaining first positioning pins 311 can pass through the positioning notch 222, so that the stability of the positioning plate 22 is further improved.
[0056] Preferably, in the embodiment, the positioning notch 222 is arranged in two, and the positioning hole 221 is arranged in a triangular distribution.
[0057] Specifically, the second positioning pin 211 is arranged on the positioning seat 21, and the positioning groove 112 is arranged on the gun changing seat 11, and when the input interface 210 extends into the connecting channel 110, the second positioning pin 211 can extend into the positioning groove 112. Through the above arrangement, the second positioning pin 211 and the positioning groove 112 are matched with each other, so that the relative rotation of the input interface 210 and the connecting channel 110 is prevented when the input interface 210 extends into the connecting channel 110, and the stability is improved.
[0058] Preferably, in the embodiment, the positioning groove 112 is arranged in two, and the opening of the connecting channel 110 is arranged in a triangular distribution, and the second positioning pin 211 and the positioning groove 112 are one-to-one corresponding, so that the stability is further improved.
[0059] Specifically, the gun changing connector 1 further comprises a base 16, one side of the base 16 is detachably connected to the robot 300, and the other side of the base 16 is detachably connected to the gun changing seat 11. Through the arrangement of the base 16, the gun changing connector 1 can be adapted to different models of robots 300.
[0060] Specifically, the gun changing connector 1 further comprises a dust cover 17, one end of the dust cover 17 is rotatably connected to the gun changing seat 11, and the other end of the dust cover 17 is detachably connected to the gun changing seat 11 through buckles, and the dust cover 17 covers the fixed end of the driving mechanism 13, so as to enhance the durability of the driving mechanism 13.
[0061] The utility model also provides an automatic gun changing system, including robot 300, a plurality of welding torches 200 and the above-mentioned automatic gun changing structure.
[0062] It can be understood that the automatic gun changing system has all the beneficial effects of the automatic gun changing structure, which will not be repeated here.
[0063] Obviously, the above embodiments of the present application are merely examples for clearly illustrating the present application, and are not intended to limit the implementation modes of the present application. For those skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, it is not necessary and also impossible to exhaust all the implementation modes. Any modification, equivalent replacement and improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application claims.
Claims
1. An automatic gun changing structure characterized by comprising: The application relates to a gun changing joint (1) arranged at the end of a cable (100), wherein the gun changing joint (1) comprises a gun changing seat (11) and a locking buckle (12), the gun changing seat (11) is provided with a through connecting channel (110), and the end is inserted into the connecting channel (110); a positioning joint (2) is arranged at the input end of a welding gun (200), wherein the positioning joint (2) comprises a positioning seat (21) and a positioning plate (22), the positioning seat (21) is provided with an input interface (210), when the gun changing seat (11) is sleeved on the outer circumferential side of the input interface (210) under the driving of a robot (300), the input interface (210) can be connected to the cable (100) in the connecting channel (110), the locking buckle (12) can be inserted into the connecting channel (110) and lock the input interface (210) in the connecting channel (110); a gun changing station (3) comprises a bearing plate (31), a plurality of limiting holes (310) are formed in the bearing plate (31), each limiting hole (310) is a gun changing position, when the input interface (210) is unlocked in the connecting channel (110), the positioning plate (22) can be pressed on the bearing plate (31). The gun changing joint (1) further comprises a driving mechanism (13), the driving mechanism (13) is configured to drive the locking buckle (12) to be inserted into the connecting channel (110) and press the input interface (210) against the inner wall of the connecting channel (110). The gun changing joint (1) further comprises a hinged plate (14), the output end of the driving mechanism (13) is provided with a push plate (131), the middle position of the hinged plate (14) is rotationally connected to the gun changing seat (11), the two ends of the hinged plate (14) in the length direction are rotationally connected to the push plate (131) and the locking buckle (12) respectively, the gun changing seat (11) is provided with a through groove (111) connected to the connecting channel (110), and the locking buckle (12) can be inserted into the through groove (111). The outer circumferential side of the input interface (210) is provided with a first locking groove (2101), the locking buckle (12) is provided with a second locking groove (120), when the input interface (210) is inserted into the connecting channel (110), the groove bottom of the second locking groove (120) can be pressed against the outer circumferential side of the input interface (210), and the locking buckle (12) can be pressed against the inner wall of the first locking groove (2101).
2. The automatic gun changing structure according to claim 1, characterized by The gun changing joint (1) comprises a reinforcing frame (15), the reinforcing frame (15) is fixedly arranged between the gun changing seat (11) and the driving mechanism (13), and the push plate (131) can pass through the reinforcing frame (15).
3. The automatic gun changing structure according to claim 2, characterized by The hinged plates (14) are arranged at intervals, and the push plate (131) corresponds to the hinged plate (14) in a one-to-one manner.
4. The automatic gun changing structure according to claim 3, characterized by The contact position between the locking buckle (12) and the inner wall of the first locking groove (2101) is arc-shaped.
5. The automatic gun changing structure according to claim 3, characterized by 6. The automatic gun changing structure according to claim 3, characterized by 7. The automatic gun changing structure according to claim 4, characterized by 8. The automatic gun changing structure according to any one of claims 1 to 7, characterized by The bearing plate (31) is provided with a first positioning pin (311), and the positioning plate (22) is provided with a positioning hole (221), and when the positioning plate (22) is pressed against the bearing plate (31), the first positioning pin (311) passes through the positioning hole (221).
9. The automatic gun changing structure according to any one of claims 1 to 7, characterized by The positioning seat (21) is provided with a second positioning pin (211), and the gun changing seat (11) is provided with a positioning groove (112), and when the input interface (210) extends into the connecting channel (110), the second positioning pin (211) can extend into the positioning groove (112).
10. An automatic gun changing system, characterized by Comprising: A plurality of welding guns (200); A robot (300); The automatic gun changing structure of any one of claims 1-7.