Integrated oil and slag removal device applied to machine tool
The integrated oil and slag removal device solves the problem of impurities in the cutting fluid affecting machining accuracy, achieving efficient purification and improved stability, and extending the service life of the cutting fluid.
Patent Information
- Application Number
- CN202423127115.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-18
AI Technical Summary
In machining, impurities such as metal shavings, grinding debris, and grease mixed into the cutting fluid during use affect the performance of the cutting fluid and the wear of machine tool components, reducing machining accuracy and the service life of the cutting fluid.
An integrated oil and slag removal device was designed, which integrates filter components, pressure pump, oil-water separator and precision filter. Through the integrated design of multiple functional modules, it achieves efficient purification of cutting fluid, including filtration, transportation and separation.
It achieves efficient purification of cutting fluid, improves machining quality, extends tool life, reduces equipment size and installation space, and enhances system stability and reliability.
Smart Images

Figure CN223519260U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to oil and slag removing device, concretely relates to a kind of integrated oil and slag removing device applied to machine tool. BACKGROUND
[0002] In the field of machining, the recycling of cutting fluid is of great significance to improve production efficiency and reduce cost. During use, cutting fluid will mix with a large amount of metal chips, grinding dust and grease and other impurities. These impurities not only affect the performance of cutting fluid, reduce its cooling and lubricating effect, but also accelerate the wear of machine tool parts, affecting the machining accuracy and surface quality of workpieces. Therefore, effective purification treatment of cutting fluid is the key to ensure processing quality and prolong the service life of cutting fluid.
[0003] Therefore, the present application provides an integrated oil and slag removing device applied to machine tool for oil and slag removing treatment of machine tool cutting fluid. UTILITY MODEL CONTENTS
[0004] In view of the deficiencies in the background art, the utility model provides an integrated oil and slag removing device applied to machine tool.
[0005] The utility model adopts the technical scheme: an integrated oil and slag removing device applied to machine tool, comprising a box body, further comprising a filter assembly, a pressure pump connected with the filter assembly through pipe fitting one and an oil-water separation tank connected with the pressure pump through pipe fitting two, a feed inlet is connected on the inlet end of the filter assembly, a slag suction device or an oil suction device is connected on the feed inlet, a precision filter is connected on the pipe fitting one, an oil removing electromagnetic valve is connected on the pipe fitting two, a slag removing backflow pipe is connected between the pressure pump and the pipe fitting two through a tee pipe, an emptying liquid outlet pipe is connected on the oil-water separation tank, and a slag removing electromagnetic valve is arranged on the slag removing backflow pipe.
[0006] Further, the inlet of the slag suction device is designed in a horn mouth structure.
[0007] Further, the filter assembly comprises a filter screen basket and a filter cartridge sleeved outside the filter screen basket, and the filter cartridge bottom is provided with an opening connected with the pipe fitting one.
[0008] Further, the filter assembly further comprises a filter cartridge cover, a sealing step extending downward from the lower end of the filter cartridge cover for sealing cooperation with the inner wall of the filter cartridge, a sealing groove for mounting a sealing ring is arranged on the outer side of the sealing step, a hanging step for hanging on the box body is arranged on the outer ring of the filter cartridge cover, and a filter cartridge sight glass is arranged on the inner ring of the filter cartridge cover.
[0009] Further, a filter cartridge cover support for placing the filter cartridge cover is arranged on the side surface of the box body.
[0010] Further, the oil-water separation tank is divided into an oil pool, a water pool, a separation pool and an adjusting pool by fixed partitions and a lifting partition, the pipe two is connected with the adjusting pool, the side of the oil pool is provided with an oil outlet, and the side of the water pool is provided with a liquid outlet.
[0011] Further, the oil-water separation tank is divided into an oil pool, a water pool, a separation pool and an adjusting pool by fixed partitions and a lifting partition, the pipe two is connected with the adjusting pool, the side of the oil pool is provided with an oil outlet, and the side of the water pool is provided with a liquid outlet.
[0012] Further, the oil-water separation tank is divided into an oil pool, a water pool, a separation pool and an adjusting pool by fixed partitions and a lifting partition, the pipe two is connected with the adjusting pool, the side of the oil pool is provided with an oil outlet, and the side of the water pool is provided with a liquid outlet.
[0013] Further, the oil-water separation tank is divided into an oil pool, a water pool, a separation pool and an adjusting pool by fixed partitions and a lifting partition, the pipe two is connected with the adjusting pool, the side of the oil pool is provided with an oil outlet, and the side of the water pool is provided with a liquid outlet.
[0014] Further, the oil-water separation tank is divided into an oil pool, a water pool, a separation pool and an adjusting pool by fixed partitions and a lifting partition, the pipe two is connected with the adjusting pool, the side of the oil pool is provided with an oil outlet, and the side of the water pool is provided with a liquid outlet.
[0015] The beneficial effects of the utility model are:
[0016] 1. Efficient purification capacity: the application realizes efficient separation and removal of solid impurities and oil in the cutting fluid through the cooperation of the integrated filter assembly, the pressure pump, the oil-water separation tank and the compact filter. In particular, the application of the precision filter can effectively filter out small particles, ensure that the purified cutting fluid reaches high standard cleanliness, and thus improve machining quality and prolong tool life.
[0017] 2. Integrated design: integrating multiple functional modules such as filtering, conveying and separating in the same device not only reduces the overall equipment size and saves installation space, but also reduces the need for external connecting parts, improves the overall stability and reliability of the system. This integrated design makes the device easier to install and maintain, reducing user costs.
[0018] In addition to the purposes, features and advantages described above, the utility model has other purposes, features and advantages.
[0019] The utility model will be further described in detail below with reference to the drawings. DRAWINGS
[0020] Figure 1 It is a structural schematic view of the utility model.
[0021] Figure 2 It is another perspective view of the utility model.
[0022] Figure 3 It is an internal schematic view of the utility model.
[0023] Figure 4 It is another perspective internal schematic view of the utility model.
[0024] Figure 5 It is a sectional view of the filter assembly.
[0025] Figure 6 For Figure 5 Enlarged view at A.
[0026] Figure 7 For the schematic diagram of oil-water separation tank.
[0027] Figure 8 For the schematic diagram of oil absorber.
[0028] Figures 1-8 In the middle: 1, tank; 2, filter assembly; 3, pipe one; 4, pressure pump; 5, pipe two; 6, oil-water separation tank; 7, feed inlet; 8, slag suction device; 9, precision filter; 10, oil removal solenoid valve; 11, three-way pipe; 12, deslagging backflow pipe; 13, emptying liquid outlet pipe; 14, deslagging solenoid valve; 15, filter basket; 16, filter cartridge; 17, hole; 18, filter cartridge cover; 19, sealing step; 20, sealing groove; 21, hanging step; 22, filter cartridge sight glass; 23, filter cartridge cover support; 24, fixed partition; 25, lifting partition; 26, oil pool; 27, water pool; 28, separation pool; 29, adjusting pool; 30, oil outlet; 31, liquid outlet; 32, oil removal sight glass; 33, access door; 34, knob; 35, oil removal liquid level knob switch. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0030] It should be noted that if the present application embodiments involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.
[0031] The present application provides an integrated oil and slag removal device applied to a machine tool.
[0032] In the present embodiment, with reference to Figures 1-8 , the integrated oil and slag removal device applied to a machine tool, comprising a tank 1, further comprising a filter assembly 2, a pressure pump 4 connected with the filter assembly through pipe one 3, and an oil-water separation tank 6 connected with the pressure pump through pipe two 5, a feed inlet 7 is connected on the inlet end of the filter assembly, a slag suction device 8 or an oil absorber (such asFigure 8 The pipe one is connected with a precision filter 9, the pipe two is connected with an oil removal electromagnetic valve 10, the pressure pump is connected with the slag removal backflow pipe 12 through the three-way pipe 11, the oil-water separation tank is connected with the emptying outlet pipe 13, and the slag removal backflow pipe is provided with a slag removal electromagnetic valve 14.
[0033] The above technical scheme can efficiently separate and remove the cutting fluid. By integrating the filter assembly, the pressure pump, the oil-water separation tank and other components, efficient separation and removal of solid impurities and oil in the cutting fluid are achieved. By setting the oil removal electromagnetic valve and the slag removal electromagnetic valve, accurate control of the purification process is achieved, and the work efficiency is improved. In addition, the key components are integrated in the same box, which saves installation space and improves the overall stability and reliability of the system.
[0034] The emptying outlet pipe is provided with a switch for controlling the opening and closing of the emptying outlet pipe.
[0035] Specifically, the inlet of the slag suction device is designed in a horn mouth structure.
[0036] In this embodiment, the horn mouth structure design increases the suction range of the slag suction device, so that it can more fully suck away the slag in the cutting fluid pool, improving the slag suction efficiency.
[0037] Specifically, the filter assembly includes a filter basket 15 and a filter cartridge 16 sleeved outside the filter basket, and the filter cartridge bottom is provided with an opening hole 17 connected with the pipe one.
[0038] In this embodiment, the opening hole design at the bottom of the filter cartridge allows the slag leaked from the filter basket to flow directly through the externally installed precision filter, preventing the slag from remaining in the filter cartridge and affecting subsequent processing, and also not affecting the normal work of the rear-end pressure pump and electromagnetic valve.
[0039] Specifically, the filter assembly further includes a filter cartridge cover 18, the lower end of the filter cartridge cover extends a sealing step 19 in sealing cooperation with the inner wall of the filter cartridge, the outer side of the sealing step 19 is provided with a sealing groove 20 for installing a sealing ring, the outer ring of the filter cartridge cover is provided with a hanging step 21 for hanging on the box, and the inner ring of the filter cartridge cover is provided with a filter cartridge sight glass 22.
[0040] In this embodiment, the filter cartridge cover is directly connected to the box by the hanging step, other fixed components, saving cost and simplifying the operation space. In addition, the sealing step and the sealing groove are arranged on the inner side to realize the sealing connection with the filter cartridge. In addition, the design of the filter cartridge sight glass allows the user to observe the working condition in the filter cartridge at any time, and timely find and solve problems.
[0041] Specifically, the side of the box is provided with a filter cartridge cover support 23 for placing the filter cartridge cover.
[0042] In this embodiment, the design of the filter cartridge cover support provides a dedicated storage location, avoiding the loss or damage caused by random placement of the filter cartridge cover.
[0043] Specifically, the oil-water separation tank is divided into an oil pool 26, a water pool 27, a separation pool 28, and an adjustment pool 29 by fixed partitions 24 and lifting partitions 25, the pipe two is connected with the adjustment pool, the side of the oil pool is provided with an oil outlet 30, and the side of the water pool is provided with a liquid outlet 31.
[0044] In this embodiment, the oil-water separation tank is divided into different areas by multiple partitions, and oil-water separation and adjustment are respectively performed, thereby improving the separation efficiency. The design of the lifting partition can adjust the liquid level of the outflow oil layer according to needs, and different oil-water separation effects can be obtained to adapt to different working conditions.
[0045] Specifically, the oil-water separation tank is provided with an oil removal sight glass 32.
[0046] In this embodiment, the design of the oil removal sight glass allows the user to observe the oil-water separation condition in the oil-water separation tank at any time and timely adjust.
[0047] Specifically, the side of the box is provided with an access door 33.
[0048] In this embodiment, the design of the access door provides a convenient access channel, facilitating the user to check and maintain the internal components.
[0049] Specifically, the box is provided with a knob 34 for lifting adjustment of the lifting partition.
[0050] In this embodiment, the design of the knob allows the user to conveniently adjust the position of the lifting partition and adjust the oil-water separation effect according to needs. The knob can be a conventional screw rod, for example, the knob is connected with a screw rod, the screw rod is threadedly connected with a screw hole of the lifting partition, the lifting of the lifting partition is indirectly driven by rotating the knob to drive the connecting screw rod.
[0051] Specifically, the box is provided with an oil removal liquid level knob switch 35.
[0052] The working principle of the present application is that the slag removal and oil removal are carried out in steps, when the oil removal liquid level knob switch is turned to the slag removal gear, the slag removal electromagnetic valve of the slag removal backflow pipe is opened, and the slag will stay in the filter cartridge. The cutting fluid passes through the slag removal backflow pipe and returns to the cutting fluid original pool. Then the oil removal liquid level knob switch is turned to the oil removal gear, the oil removal electromagnetic valve of pipe two is opened, the cutting fluid containing oil flows into the adjusting pool, and the oil-water separation is carried out through the separation pool, the oil part flows into the oil pool and flows out through the oil outlet, and the water part flows into the water pool and flows out through the liquid outlet.
[0053] All skilled persons should know that although the present application has been described according to the above specific embodiments, the idea of the present application is not limited to the present application, and any modification using the idea of the present application will be included in the protection scope of the present patent.
Claims
1. An integrated oil and slag removal device applied to a machine tool, comprising a box body, characterized in that: The filter assembly is connected with a feeding port on the inlet end, the feeding port is connected with a sludge or oil suction device, a precision filter is connected with the pipe one, an oil removal electromagnetic valve is connected with the pipe two, a slag removal backflow pipe is connected between the pressure pump and the pipe two through a tee pipe, an emptying outlet pipe is connected with the oil-water separation tank, and a slag removal electromagnetic valve is arranged on the slag removal backflow pipe.
2. The integrated oil and slag removal device for machine tools according to claim 1, characterized in that: The inlet of the sludge suction device is designed in a horn mouth structure.
3. The integrated oil and slag removal device for machine tools as claimed in claim 1, wherein: The filter assembly comprises a filter basket and a filter cartridge sleeved outside the filter basket, and the filter cartridge is provided with an opening connected with the pipe one at the bottom.
4. The integrated oil and slag removal device for machine tools according to claim 3, characterized in that: The filter assembly further comprises a filter cartridge cover, a sealing step extending downward from the lower end of the filter cartridge cover and sealingly matched with the inner wall of the filter cartridge, a sealing groove for mounting a sealing ring arranged outside the sealing step, a hanging step arranged on the outer ring of the filter cartridge cover for hanging on the tank body, and a filter cartridge sight glass arranged on the inner ring of the filter cartridge cover.
5. The integrated oil and slag removal device for machine tools according to claim 4, characterized in that: A filter cartridge cover support is arranged on the side of the tank body for placing the filter cartridge cover.
6. The integrated oil and slag removal device for machine tools as claimed in claim 1, wherein: The oil-water separation tank is divided into an oil pool, a water pool, a separation pool and an adjusting pool by a fixed partition plate and a lifting partition plate, the pipe two is connected with the adjusting pool, an oil outlet is arranged on the side of the oil pool, and a liquid outlet is arranged on the side of the water pool.
7. The integrated oil and slag removal device for machine tools as claimed in claim 1, wherein: An oil removal sight glass is arranged on the oil-water separation tank.
8. The integrated oil and slag removal device for machine tools according to claim 1, characterized in that: An inspection door is arranged on the side of the tank body.
9. The integrated oil and slag removal device for machine tools as claimed in claim 6, wherein: A knob is arranged on the tank body for lifting and adjusting the lifting partition plate.
10. The integrated oil and slag removal device for machine tools as claimed in claim 1, wherein: An oil level knob switch is arranged on the tank body.